HYUNDAI I40 2016 Owners Manual

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106
7
3. Exhaust emission control
system
The Exhaust Emission Control System is
a highly effective system which controls
exhaust emissions while maintaining
good vehicle performance.
Vehicle modifications
This vehicle should not be modified.
Modification of your vehicle could affect
its performance, safety or durability and
may even violate governmental safety
and emissions regulations.
In addition, damage or performance
problems resulting from any modification
may not be covered under warranty.
If you use unauthorized electronic
devices, it may cause the vehicle to
operate abnormally, wire damage, bat-
tery discharge or fire. For your safety,
do not use unauthorized electric
devices.
Engine exhaust gas precautions (carbon monoxide)
Carbon monoxide can be present with other exhaust fumes. Therefore, if you
smell exhaust fumes of any kind inside
your vehicle, have it inspected and
repaired immediately. If you ever sus-
pect exhaust fumes are coming into
your vehicle, drive it only with all the
windows fully open. Have your vehicle
checked and repaired immediately. Do not operate the engine in confined
or closed areas (such as garages) any
more than what is necessary to move
the vehicle in or out of the area.
When the vehicle is stopped in an open area for more than a short time
with the engine running, adjust the
ventilation system (as needed) to draw
outside air into the vehicle.
Never sit in a parked or stopped vehi- cle for any extended time with the
engine running.
When the engine stalls or fails to start, excessive attempts to restart the
engine may cause damage to the
emission control system.
WARNING- Exhaust
Engine exhaust gases contain car-
bon monoxide (CO). Though color-
less and odorless, it is dangerous
and could be lethal if inhaled.
Follow the instructions following to
avoid CO poisoning.

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Maintenance
Operating precautions for catalyticconverters (if equipped)Your vehicle is equipped with a catalytic
converter emission control device.
Therefore, the following precautions
must be observed:
Use only UNLEADED FUEL for gaso- line engine.
Do not operate the vehicle when there are signs of engine malfunction, such
as misfire or a noticeable loss of per-
formance.
Do not misuse or abuse the engine. Examples of misuse are coasting with
the ignition off and descending steep
grades in gear with the ignition off.
Do not operate the engine at high idle speed for extended periods (5 minutes
or more).
Do not modify or tamper with any part of the engine or emission control sys-
tem. All inspections and adjustments
must be made by an authorized
HYUNDAI dealer.
Avoid driving with a extremely low fuel level. Running out of fuel cause the
engine to misfire, damaging the cat-
alytic converter.
Failure to observe these precautions
could result in damage to the catalytic
converter and to your vehicle.
Additionally, such actions could void your
warranties.Diesel Particulate Filter (if equipped)
The Diesel Particulate Filter (DPF) sys-
tem removes the soot emitted from the
vehicle.
Unlike a disposable air filter, the DPF
system automatically burns (oxidizes)
and removes the accumulated soot
according to the driving condition. In
other words, the active burning by engine
control system and high exhaust gas
temperature caused by normal/high driv-
ing condition burns and removes the
accumulated soot.
However, if the vehicle continues to be
driven at low speed for long time, the
accumulated soot may not be automati-
cally removed because of low exhaust
gas temperature. In this particular case,
the amount of soot is out of detection
limit, the soot oxidation process by
engine control system may not happen
and the malfunction indicator light may
blink.
When the malfunction indicator light
blinks, it may stop blinking by driving the
vehicle at more than 60km/h (37 mph) or
at more than second gear with 1500 ~
2000 engine rpm for a certain time (for
about 25 minutes).
WARNING- Fire
A hot exhaust system can ignite flammable items under your vehi-
cle. Do not park, idle, or drive the
vehicle over or near flammable
objects, such as dry grass, paper,
leaves, etc.
The exhaust system and catalytic system are very hot while the
engine is running or immediately
after the engine is turned off.
Keep away from the exhaust sys-
tem and catalytic, you may get
burned.
Also, do not remove the heat sink
around the exhaust system, do
not seal the bottom of the vehicle
or do not coat the vehicle for cor-
rosion control. It may present a
fire risk under certain conditions.

Downloaded from www.Manualslib.com manuals search engine If the malfunction indicator light contin-
ues to be blinked in spite of the proce-
dure, please visit an authorized
HYUNDAI dealer and then check the
DPF system.
If you continue to drive with the malfunc-
tion indicator light blinking for a long
time, the DPF system can be damaged
and fuel consumption can be worsen.
CAUTION - Diesel Fuel
(if equipped with DPF)
It is recommended to use the regu-
lated automotive diesel fuel fordiesel vehicle equipped with theDPF system.
If you use diesel fuel including highsulfur (more than 50 ppm sulfur) and unspecified additives, it cancause the DPF system to be dam-aged and white smoke can be emit-ted.
7108
Maintenance

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Dimensions / 8-2
Engine / 8-2
Bulb wattage / 8-3
Tires and wheels / 8-4
Weight and volume / 8-4
Recommended lubricants and capacities / 8-5
Vehicle identification number (VIN) / 8-8
Vehicle certification label / 8-8
Tire specification and pressure label / 8-9
Engine number / 8-9
E-mark label / 8-10
Specifications & Consumer information

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28
DIMENSIONSENGINE
ItemGasoline 1.6 Gasoline 2.0Diesel 1.7
Displacement cc (cu. in) 1591
(97.08) 1999
(121.9) 1685
(102.8)
Bore x Stroke mm (in.)77x85.44
(3.03x3.36) 81x97
(3.18x3.81) 77.2x90
(3.04x3.54)
Firing order 1-3-4-2 1-3-4-2 1-3-4-2
No. of cylinders 4, In-line 4, In-line 4, In-lineItemmm (in)
Overall length4770 (187.7)
Overall width1815 (71.4)
Overall height 1470 (57.8)
Front tread
205/60R161591 (62.6)
215/50R171579 (62.1)225/45R18
Rear tread
205/60R161597 (62.8)
215/50R171585 (62.4)225/45R18
Wheelbase2770 (109.0)

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Specifications & Consumer information
BULB WATTAGE
Light BulbWattageBulb type
Front
HeadlightsLow55 or 35 (HID or AFLS)H7S or D1S
High55H7L
Smart cornering light55H7L
Dedicated lampLEDLED
Front turn signal lights21PY21W
Position lightsLEDLED
Side repeater lightsLEDLED
Front fog lights35H8L
Rear
Rear fog light21H21W
Stop and tail lights (Outside)LEDLED
Rear turn signal lights (Outside)21PY21W
Tail light (Inside)LEDLED
Back-up lights (Inside)16W16W
High mounted stop lightLEDLED
License plate lights5W5W
Interior
Map lamps8FESTON
Room lampsType A10FESTON
Type BLEDLED
Luggage lamp5FESTON
Glove box lamp5FESTON
Vanity mirror lamps5FESTONHID : High Intensity Discharge
AFLS : Adaptive Front-Lighting System

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48
TIRES AND WHEELS
Item Tire size Wheel sizeInflation pressure bar (psi, kPa)
Wheel lug nut torque

Normal load Maximum load
Front Rear Front Rear
Full size tire 205/60R16 7.0J×16
2.3
(33, 230) 2.3
(33, 230) 2.3
(33, 230) 2.3
(33, 230)
9~11
(65~79, 88~107)
215/50R17
225/45R18 7.5Jx17
8.0Jx18
2.4
(35, 240) 2.4
(35, 240) 2.4
(35, 240) 2.4
(35, 240)
Compact
spare tire T125/80D16
T135/80D17 4.0Tx16
4.0Tx17
4.2
(60, 420) 4.2
(60, 420) 4.2
(60, 420) 4.2
(60, 420)
WEIGHT AND VOLUME
Item Gasoline 1.6LGasoline 2.0L Diesel 1.7L
Gross vehicle weight kg (lbs.)M/T 2030 (4475)
2050 (4519)2120 (4673)
A/T-2080 (4585)2150 (4739)
Luggage volume l(cu ft) Min. 553 (19.5)
Max. 1719 (60.7)
M/T : Manual transaxle
A/T : Automatic transaxle
Min. : Behind rear seat to upper edge of the seat back.
Max. : Behind front seat to roof.

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Specifications & Consumer information
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality. The correct
lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
RECOMMENDED LUBRICANTS AND CAPACITIES
*1Refer to the recommended SAE viscosity numbers on 8-6 page.
*2Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel economy by reducing
the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure in everyday driving, but in a year’s
time, they can offer significant cost and energy savings.
*
3Diesel Particulate Filter
Lubricant Volume Classification
Engine oil
*1 *2
(drain and refill)
Recommends Gasoline
Engine
1.6L
3.3
l(3.48 US qt.) GDI engine
API Service SL or SM, ACEA A5 or above
Use the engine oils approved by Hyundai Motor Company.
Consult an authorized HYUNDAI dealer for details.
MPI engine
API Service SM, ILSAC GF-4 or above
2.0L
4.0
l(4.22 US qt.)
Diesel
Engine 1.7Lwith DPF *
35.3
l(5.60 US qt.)
ACEA C3
without DPF *
35.3 l(5.60 US qt.)
ACEA B4
Manual
transaxle fluid Gasoline
Engine
1.6L
1.8
l ~ 1.9 l
(1.90 ~ 2.01US qt.)
API GL-4, SAE 75W/85
2.0L
1.9
l ~ 2.0 l
(2.01 ~ 2.11 US qt.)
Diesel
Engine 1.7LHigh
1.8
l ~ 1.9 l
(1.90 ~ 2.01US qt.)
Low 1.9
l ~ 2.0 l
(2.01 ~ 2.11 US qt.)
Automatic
transaxle fluid Gasoline Engine
7.1
l(7.50 US qt.) MICHANG ATF SP-IV
SK ATF SP-IV
NOCA ATF SP-IV
HYUNDAI genuine ATF SP-IV
Diesel Engine7.1 l(7.50 US qt.)

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68
Recommends Engine oil (For Europe)
SupplierProduct
Gasoline Engine (GDI) Diesel Engine
SK ZIC LD5W-30 ZIC LS 5W-30
Chevron KIXX G1 LL KIXX D1 5W-30
Total QUARTZ HKS G-310
QUARTZ INEO MC3 5W-30
QUARTZ INEO MC3 5W-30
Shell HELIX ULTRA AH-E 5W-30
HELIX ULTRA AP 5W-30
HELIX ULTRA 5W-40
Fuchs TITAN SUPERSYN LONG LIFE 5W-30/40
Lubricant Volume Classification
Coolant
Gasoline
Engine
1.6L6.8 l(7.18 US qt.)
Mixture of antifreeze and distilled water
(Ethylene glycol base coolant for aluminum radiator)2.0L
MT7.1 l(7.50 US qt.)
ATGDI6.8 l(7.18 US qt.)
MPI6.9 l(7.29 US qt.)
Diesel Engine6.9 l(7.29 US qt.)
Brake/clutch fluid0.7~0.8 l
(0.7~0.8 US qt.)FMVSS116 DOT-3 or DOT-4
Fuel 70
l(18.49 US gal.)
Refer to “Fuel requirements” in section 1

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Specifications & Consumer information
Recommended SAE viscosity
number Engine oil viscosity (thickness) has an
effect on fuel economy and cold weather
operating (engine start and engine oil
flowability). Lower viscosity engine oils
can provide better fuel economy and cold
weather performance, however, higher
viscosity engine oils are required for sat-
isfactory lubrication in hot weather. Using
oils of any viscosity other than those rec-
ommended could result in engine dam-
age.When choosing an oil, consider the range
of temperature your vehicle will be oper-
ated in before the next oil change.
Proceed to select the recommended oil
viscosity from the chart.
CAUTION
Always be sure to clean the area
around any filler plug, drain plug, ordipstick before checking or drain- ing any lubricant. This is especiallyimportant in dusty or sandy areasand when the vehicle is used onunpaved roads. Cleaning the plugand dipstick areas will prevent dirtand grit from entering the engineand other mechanisms that couldbe damaged.
Temperature Range for SAE Viscosity Numbers
Temperature
Gasoline
Engine Oil °C
(°F)
GDI
MPI *
1
-30 -20 -10 0 10 20 30 40 50 -10 0 20 40 60 80 100 120
Diesel
Engine Oil (1.7L)
5W-30
15W-40
10W-30
0W-30
0W-40, 5W-30, 5W-40
5W-20*2, 5W-30
*1For better fuel economy, it is recommended to use the engine oil of a viscosity grade SAE 5W-
20*2(API SM / ILSAC GF-4). However, if the engine oil is not available in your country, select
the proper engine oil using the engine oil viscosity chart.
*
2In the Middle East, do not use the engine oil viscosity grade SAE 5W-20.