diesel engine oil HYUNDAI I40 2019 User Guide
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Page 420 of 534

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Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR GASOLINE ENGINE (1.6L/2.0L) - GDI/DIESEL ENGINE (1.7L) (ONLY EUROPE) (CONT.)
150,000 km (100,000 miles) or 120 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
(150,000 km (100,000 miles) or 60 months)
❑ Inspect disc brakes and pads
(150,000 km (100,000 miles) or 60 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, fuel hoses and connections (Diesel)
❑ Inspect parking brake
(150,000 km (100,000 miles) or 60 months)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
(150,000 km (100,000 miles) or 60 months)
(Continued)
(Continued)
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Diesel) *1 *2 *3 *5
❑ Replace engine oil and filter (Gasoline) *1 *4 *5 *13
❑ Replace fuel filter cartridge (Diesel) *6
❑ Replace spark plugs (Iridium) (Gasoline)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) *9
(At first, 90,000 km (60,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Gasoline) *9
(At first, 90,000 km (60,000 miles) or 72months
after that, every 30,000 km (20,000 miles) or 24months )
❑ Add fuel additives (Gasoline) *12
(Every 15,000 km or 12months)
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NORMAL MAINTENANCE SCHEDULE - FOR GASOLINE ENGINE (1.6L/2.0L) - GDI/DIESEL ENGINE (1.7L) (ONLY EUROPE) (CONT.)
180,000 km (120,000 miles) or 144 months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
(180,000 km (120,000 miles) or 72 months)
❑ Inspect disc brakes and pads
(180,000 km (120,000 miles) or 72 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Gasoline) *7
❑ Inspect fuel lines, fuel hoses and connections
(Gasoline, Diesel)
❑ Inspect fuel tank air filter
❑ Inspect manual transaxle fluid (if equipped) *8
❑ Inspect parking brake
(180,000 km (120,000 miles) or 72 months)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
(180,000 km (120,000 miles) or 72 months)
❑ Inspect valve clearance (Gasoline 1.6) *11
❑ Inspect vapor hose and fuel filler cap
(Continued)
(Continued)
❑ Replace air cleaner filter
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Diesel) *1 *2 *3 *5
❑ Replace engine oil and filter (Gasoline) *1 *4 *5 *13
❑ Replace fuel filter cartridge (Diesel) *6
❑ Replace spark plugs (Nickel) (Gasoline)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) *9
(At first, 90,000 km (60,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Gasoline) *9
(At first, 90,000 km (60,000 miles) or 72months
after that, every 30,000 km (20,000 miles) or 24months )
❑ Add fuel additives (Gasoline) *12
(Every 15,000 km or 12months)
Page 422 of 534

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Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR GASOLINE ENGINE (1.6L/2.0L) - GDI/DIESEL ENGINE (1.7L) (ONLY EUROPE) (CONT.)
210,000 km (140,000 miles) or 168 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
(210,000 km (140,000 miles) or 84 months)
❑ Inspect disc brakes and pads
(210,000 km (140,000 miles) or 84 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, fuel hoses and connections (Diesel)
❑ Inspect parking brake
(210,000 km (140,000 miles) or 84 months)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
(210,000 km (140,000 miles) or 84 months)
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Diesel) *1 *2 *3 *5
❑ Replace engine oil and filter (Gasoline) *1 *4 *5 *13
(Continued)
(Continued)
❑ Replace fuel filter cartridge (Diesel) *6
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) *9
(At first, 90,000 km (60,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Gasoline) *9
(At first, 90,000 km (60,000 miles) or 72months
after that, every 30,000 km (20,000 miles) or 24months )
❑ Replace coolant *10
(At first, 210,000 km (120,000 miles) or 120 months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Add fuel additives (Gasoline) *12
(Every 15,000 km or 12months)
Page 423 of 534

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NORMAL MAINTENANCE SCHEDULE - FOR GASOLINE ENGINE (1.6L/2.0L) - GDI/DIESEL ENGINE (1.7L) (ONLY EUROPE) (CONT.)
240,000 km (160,000 miles) or 192 months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
(240,000 km (160,000 miles) or 96 months)
❑ Inspect disc brakes and pads
(240,000 km (160,000 miles) or 96 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Gasoline) *7
❑ Inspect fuel lines, fuel hoses and connections
(Gasoline, Diesel)
❑ Inspect fuel tank air filter
❑ Inspect manual transaxle fluid (if equipped) *8
❑ Inspect parking brake
(240,000 km (160,000 miles) or 96 months)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
(240,000 km (160,000 miles) or 96 months)
❑ Inspect vapor hose and fuel filler cap
(Continued)
(Continued)
❑ Replace air cleaner filter
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Diesel) *1 *2 *3 *5
❑ Replace engine oil and filter (Gasoline) *1 *4 *5 *13
❑ Replace fuel filter cartridge (Diesel) *6
❑ Replace spark plugs (Nickel) (Gasoline)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) *9
(At first, 90,000 km (60,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Gasoline) *9
(At first, 90,000 km (60,000 miles) or 72months
after that, every 30,000 km (20,000 miles) or 24months )
❑ Replace coolant *10
(At first, 210,000 km (120,000 miles) or 120 months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Add fuel additives (Gasoline) *12
(Every 15,000 km or 12months)
No check, No service required
❑ Automatic transaxle fluid
Page 424 of 534

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Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - FOR GASOLINE ENGINE (1.6L/2.0L) - GDI/DIESEL ENGINE (1.7L) (ONLY EUROPE) (CONT.)
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
*1: If the recommended oil and oil filter are not available, replace engine oil and engine oil filter every 7,500 km or 6 months.
*2: If the recommended oil is not available, replace engine oil and engine oil filter every 10,000 km or 6 months.
MAINTENANCE ITEMMAINTENANCE OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Engine oil and
engine oil filterGasoline *1REvery 15,000 km (10,000 miles) or 12 monthsA, B, C, D, E, F, G,H, I, K, L
Diesel *2REvery 15,000 km (10,000 miles) or 12 monthsA, B, C, F, G, H, I, J, K, L
Air cleaner filterRReplace more frequently depending on the conditionC, E
Spark plug GasolineRReplace more frequently depending on the conditionA, B, H, I, L
Manual transaxle fluid (if equipped)REvery 120,000 km (80,000 miles)C, D, E, G, H, I, K
Automatic transaxle fluid (if equipped)REvery 90,000 km (60,000 miles)A, C, D, E, F, G, H, I, K
Steering gear rack, linkage and bootsIInspect more frequently depending on the conditionC, D, E, F, G
Front suspension ball jointsIInspect more frequently depending on the conditionC, D, E, F, G
Page 437 of 534

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NORMAL MAINTENANCE SCHEDULE - FOR DIESEL ENGINE (EXCEPT EUROPE)
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all
vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is deter-
mined by whichever occurs first.
*
1: Check the engine oil level and leak every 500 km (350
miles) or before starting a long trip.
*
2: Driving in summer season temperature over 40 °C (104 °F - SAUDI, UAE, OMAN, KUWAIT, BAHRAIN, QATAR, IRAN,
YEMEN ETC) or driving over 170 km/h (106 mile/h) must
conform the severe driving condition.
*
3: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or
equivalent">. If the diesel fuel specifications don't meet the
EN590, it must be replaced according to the severe mainte-
nance schedule.
If there are some important safety matters like fuel flow
restriction, surging, loss of power, hard starting problem
etc., replace the fuel filter immediately regardless of main-
tenance schedule and consult an authorized HYUNDAI
dealer for details
*
4: The engine oil level should be checked regularly and main- tained properly. Operating with an insufficient amount of oil
can damage the engine, and such damage is not covered
by warranty.
*
5: Inspect for excessive valve noise and/or engine vibration
and adjust if necessary. An authorized HYUNDAI dealer
should perform the operation. *
6: Manual transaxle should be changed anytime they have
been submerged in water.
*
7: The fuel filter is considered to be maintenance free but peri- odic inspection is recommended for this maintenance
schedule depends on fuel quality. If there are some impor-
tant matters like fuel flow restriction, surging, loss of power,
hard starting problem etc, replace the fuel filter immediate-
ly regardless of maintenance schedule and consult an
authorized HYUNDAI dealer for details.
*
8: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the
coolant filled at the factory. An improper coolant mixture can
result in serious malfunction or engine damage.
*
9: Inspect drive belt tentioner, idler and alternator pulley and if necessary repair or replace.
*
10: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
Page 438 of 534

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Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR DIESEL ENGINE (EXCEPT EUROPE) (CONT.)
15,000 km (10,000 miles) or 12months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch (if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter *1 *2 *3 *4
(Every 10,000 km (6,500 miles) or 12months)
30,000 km (20,000 miles) or 24months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, hoses and connections
❑ Inspect fuel tank air filter
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace fuel filter cartridge *3
❑ Replace engine oil and filter *1 *2 *3 *4
(Every 10,000 km (6,500 miles) or 12months)
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45,000 km (30,000 miles) or 36months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Replace air cleaner filter
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter *1 *2 *3 *4
(Every 10,000 km (6,500 miles) or 12months)
NORMAL MAINTENANCE SCHEDULE - FOR DIESEL ENGINE (EXCEPT EUROPE) (CONT.)
60,000 km (40,000 miles) or 48months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch (if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filler cap
❑ Inspect fuel lines, hoses and connections
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect manual transaxle fluid *6(if equipped)
(Continued)
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Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR DIESEL ENGINE (EXCEPT EUROPE) (CONT.)
(Continued)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace fuel filter cartridge *3
❑ Replace fuel tank air filter
❑ Replace engine oil and filter *1 *2 *3 *4
(Every 10,000 km (6,500 miles) or 12months)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt *9
(At first, 80,000 km (50,000 miles) or 48months
after that, every 20,000 km (12,500 miles) or 24months)
75,000 km (50,000 miles) or 60months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter *1 *2 *3 *4
(Every 10,000 km (6,500 miles) or 12months)
❑ Inspect drive belt *9
(At first, 80,000 km (50,000 miles) or 48months
after that, every 20,000 km (12,500 miles) or 24months)
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NORMAL MAINTENANCE SCHEDULE - FOR DIESEL ENGINE (EXCEPT EUROPE) (CONT.)
90,000 km (60,000 miles) or 72months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, hoses and connections
❑ Inspect fuel tank air filter
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
(Continued)
(Continued)
❑ Replace air cleaner filter
❑ Replace climate control air filter (if equipped)
❑ Replace fuel filter cartridge *3
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Replace engine oil and filter *1 *2 *3 *4
(Every 10,000 km (6,500 miles) or 12months)
❑ Inspect drive belt *9
(At first, 80,000 km (50,000 miles) or 48months
after that, every 20,000 km (12,500 miles) or 24months)