cooling HYUNDAI IX20 2011 User Guide
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2011, Model line: IX20, Model: HYUNDAI IX20 2011Pages: 420, PDF Size: 20.53 MB
Page 317 of 420

Maintenance
4
7
Owner maintenance precautions
Improper or incomplete service may
result in problems. This section gives
instructions only for the maintenance
items that are easy to perform.
As explained earlier in this section, sev-
eral procedures can be done only by an
authorized HYUNDAI dealer with special
tools.
✽✽
NOTICE
Improper owner maintenance during the warranty period may affect warran-
ty coverage. For details, read the sepa-
rate Service Passport provided with the
vehicle. If you're unsure about any serv-
icing or maintenance procedure, have itdone by an authorized HYUNDAI deal-
er.
WARNING - Maintenance
work
Performing maintenance work on a vehicle can be dangerous. You
can be seriously injured while
performing some maintenance
procedures. If you lack sufficient
knowledge and experience or the
proper tools and equipment to do
the work, have it done by an
authorized HYUNDAI dealer.
Working under the hood with the engine running is dangerous. It
becomes even more dangerous
when you wear jewelry or loose
clothing. These can become
entangled in moving parts and
result in injury. Therefore, if you
must run the engine while work-
ing under the hood, make certain
that you remove all jewelry (espe-
cially rings, bracelets, watches,
and necklaces) and all neckties,
scarves, and similar loose cloth-
ing before getting near theengine or cooling fans.WARNING - Diesel Engine
Never work on injection system with the engine running or within30 seconds after shutting off the
engine. High-pressure pump, rail,
injectors and high-pressure pipes
are subject to high pressure even
after the engine stopped. The fuel
jet produced by fuel leaks may
cause serious injury, if it touches
the body. People using pacemakers
should not move than 30cm closerto the ECU or wiring harness within
the engine room while engine is
running, since the high currents in
the electronic engine control sys-
tem produce considerable magnet-ic fields.
JC ENG 7.QXP 9/7/2010 11:59 AM Page 4
procarmanuals.com
Page 323 of 420

Maintenance
10
7
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE
60,000 km (40,000 miles) or 48 months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections (60,000 km (40,000 miles) or 24 months)
❑ Inspect disc brakes and pads (60,000 km (40,000 miles) or 24 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Gasoline) * 7
❑
Inspect fuel lines, fuel hoses and connections
❑ Inspect manual transaxle fluid (if equipped) * 8
❑
Inspect automatic transaxle fluid (if equipped)
❑ Inspect parking brake (60,000 km (40,000 miles) or 24 months)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear) (60,000 km (40,000 miles) or 24 months)
❑ Inspect vapor hose and fuel filler cap
(Continued)
(Continued)
❑ Replace air cleaner filter
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
❑
Replace engine oil and filter (Gasoline) * 1
*4
*5
(60,000 km (40,000 miles) or 24 months)
❑ Replace fuel filter cartridge (Diesel) * 6
❑
Replace spark plugs (Gasoline)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
JC ENG 7.QXP 9/7/2010 11:59 AM Page 10
procarmanuals.com
Page 324 of 420

711
Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE
90,000 km (60,000 miles) or 72 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections (90,000 km (60,000 miles) or 36 months)
❑ Inspect disc brakes and pads (90,000 km (60,000 miles) or 36 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter cartridge (Diesel) * 6
❑
Inspect fuel lines, fuel hoses and connections
❑ Inspect parking brake (90,000 km (60,000 miles) or 36 months)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear) (90,000 km (60,000 miles) or 36 months)
❑ Inspect valve clearance (Gasoline) * 11
❑
Replace brake/clutch(if equipped) fluid
(Continued)
(Continued)
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
❑
Replace engine oil and filter (Gasoline) * 1
*4
*5
(90,000 km (60,000 miles) or 36 months)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) * 9
(At first, 90,000 km (60,000 miles) or 48months after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Gasoline) * 9
(At first, 90,000 km (60,000 miles) or 72months after that, every 30,000 km (20,000 miles) or 24months )
JC ENG 7.QXP 9/7/2010 11:59 AM Page 11
procarmanuals.com
Page 325 of 420

Maintenance
12
7
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE
120,000 km (80,000 miles) or 96 months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections (120,000 km (80,000 miles) or 48 months)
❑ Inspect disc brakes and pads (120,000 km (80,000 miles) or 48 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Gasoline) * 7
❑
Inspect fuel lines, fuel hoses and connections
❑ Inspect manual transaxle fluid (if equipped) * 8
❑
Inspect automatic transaxle fluid (if equipped)
❑ Inspect parking brake (120,000 km (80,000 miles) or 48 months)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear) (120,000 km (80,000 miles) or 48 months)
(Continued)
(Continued)
❑ Inspect vapor hose and fuel filler cap
❑ Replace air cleaner filter
❑ Replace brake/clutch (if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
❑
Replace engine oil and filter (Gasoline) * 1
*4
*5
(120,000 km (80,000 miles) or 48 months)
❑ Replace fuel filter cartridge (Diesel) * 6
❑
Replace spark plugs (Gasoline)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) * 9
(At first, 90,000 km (60,000 miles) or 48months after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Gasoline) * 9
(At first, 90,000 km (60,000 miles) or 72months after that, every 30,000 km (20,000 miles) or 24months )
JC ENG 7.QXP 9/7/2010 11:59 AM Page 12
procarmanuals.com
Page 326 of 420

713
Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE
150,000 km (100,000 miles) or 120 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections (150,000 km (100,000 miles) or 60 months)
❑ Inspect disc brakes and pads (150,000 km (100,000 miles) or 60 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter cartridge (Diesel) * 6
❑
Inspect fuel lines, fuel hoses and connections
❑ Inspect parking brake (150,000 km (100,000 miles) or 60 months)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear) (150,000 km (100,000 miles) or 60 months)
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
(Continued)
(Continued)
❑
Replace engine oil and filter (Gasoline) * 1
*4
*5
(150,000 km (100,000 miles) or 60 months)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) * 9
(At first, 90,000 km (60,000 miles) or 48months after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Gasoline) * 9
(At first, 90,000 km (60,000 miles) or 72months after that, every 30,000 km (20,000 miles) or 24months )
JC ENG 7.QXP 9/7/2010 11:59 AM Page 13
procarmanuals.com
Page 327 of 420

Maintenance
14
7
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE
180,000 km (120,000 miles) or 144 months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections (180,000 km (120,000 miles) or 72 months)
❑ Inspect disc brakes and pads (180,000 km (120,000 miles) or 72 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Gasoline) * 7
❑
Inspect fuel lines, fuel hoses and connections
❑ Inspect manual transaxle fluid (if equipped) * 8
❑
Inspect automatic transaxle fluid (if equipped)
❑ Inspect parking brake (180,000 km (120,000 miles) or 72 months)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear) (180,000 km (120,000 miles) or 72 months)
❑ Inspect valve clearance (Gasoline) * 11
(Continued)
(Continued)
❑
Inspect vapor hose and fuel filler cap
❑ Replace air cleaner filter
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
❑
Replace engine oil and filter (Gasoline) * 1
*4
*5
(180,000 km (120,000 miles) or 72 months)
❑ Replace fuel filter cartridge (Diesel) * 6
❑
Replace spark plugs (Gasoline)
❑ Inspect cooling system (At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) * 9
(At first, 90,000 km (60,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Gasoline) * 9
(At first, 90,000 km (60,000 miles) or 72months
after that, every 30,000 km (20,000 miles) or 24months )
JC ENG 7.QXP 9/7/2010 11:59 AM Page 14
procarmanuals.com
Page 328 of 420

715
Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE
210,000 km (140,000 miles) or 168 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections (210,000 km (140,000 miles) or 84 months)
❑ Inspect disc brakes and pads (210,000 km (140,000 miles) or 84 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter cartridge (Diesel) * 6
❑
Inspect fuel lines, fuel hoses and connections
❑ Inspect parking brake (210,000 km (140,000 miles) or 84 months)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear) (210,000 km (140,000 miles) or 84 months)
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
(Continued)
(Continued)
❑
Replace engine oil and filter (Gasoline) * 1
*4
*5
(210,000 km (140,000 miles) or 84 months)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) * 9
(At first, 90,000 km (60,000 miles) or 48months after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Gasoline) * 9
(At first, 90,000 km (60,000 miles) or 72months after that, every 30,000 km (20,000 miles) or 24months )
❑ Replace coolant * 10
(At first, 210,000 km (120,000 miles) or 120 months
after that, every 30,000 km (20,000 miles) or 24months)
JC ENG 7.QXP 9/7/2010 11:59 AM Page 15
procarmanuals.com
Page 329 of 420

Maintenance
16
7
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE
240,000 km (160,000 miles) or 192 months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections (240,000 km (160,000 miles) or 96 months)
❑ Inspect disc brakes and pads (240,000 km (160,000 miles) or 96 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Gasoline) * 7
❑
Inspect fuel lines, fuel hoses and connections
❑ Inspect manual transaxle fluid (if equipped) * 8
❑
Inspect automatic transaxle fluid (if equipped)
❑ Inspect parking brake (240,000 km (160,000 miles) or 96 months)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear) (240,000 km (160,000 miles) or 96 months)
❑ Inspect vapor hose and fuel filler cap
(Continued)
(Continued)
❑ Replace air cleaner filter
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Diesel) * 1
*2
*3
* 5
❑
Replace engine oil and filter (Gasoline) * 1
*4
*5
(240,000 km (160,000 miles) or 96 months)
❑ Replace fuel filter cartridge (Diesel) * 6
❑
Replace spark plugs (Gasoline)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) * 9
(At first, 90,000 km (60,000 miles) or 48months after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Gasoline) * 9
(At first, 90,000 km (60,000 miles) or 72months after that, every 30,000 km (20,000 miles) or 24months )
❑ Replace coolant * 10
(At first, 210,000 km (120,000 miles) or 120 months
after that, every 30,000 km (20,000 miles) or 24months)
JC ENG 7.QXP 9/7/2010 11:59 AM Page 16
procarmanuals.com
Page 336 of 420

723
Maintenance
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE (CONT.)
60,000 km (40,000 miles) or 48months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch (if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive belt (Gasoline) * 1
❑
Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filler cap (Diesel)
❑ Inspect fuel lines, hoses and connections
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect automatic transaxle fluid (if equipped)
❑ Inspect manual transaxle fluid (if equipped)
❑ Inspect vapor hose and fuel filler cap (Gasoline)
(Continued)
(Continued)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Gasoline) - Except Middle East * 2
❑
Replace engine oil and filter (Diesel) * 2
(Every 10,000 km (6,500 miles) or 12months)
❑ Replace engine oil and filter (Gasoline) - For Middle East * 2
(Every 10,000 km (6,500 miles) or 12months* 3
)
❑ Replace fuel filter (Gasoline) * 7
❑
Replace fuel filter cartridge (Diesel) * 4
❑
Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
JC ENG 7.QXP 9/7/2010 11:59 AM Page 23
procarmanuals.com
Page 338 of 420

725
Maintenance
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE (CONT.)
90,000 km (60,000 miles) or 72months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive belt (Gasoline) * 1
❑
Inspect drive belt (Diesel) * 9
(At first, 90,000 km (60,000 miles) or 48months after that, every 30,000 km or 24months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Gasoline) * 7
❑
Inspect fuel filter cartridge (Diesel) * 4
❑
Inspect fuel lines, hoses and connections (Diesel)
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
(Continued)
(Continued)
❑ Replace air cleaner filter
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Gasoline) - Except Middle East * 2
❑
Replace engine oil and filter (Diesel) * 2
(Every 10,000 km (6,500 miles) or 12months)
❑ Replace engine oil and filter (Gasoline) - For Middle East * 2
(Every 10,000 km (6,500 miles) or 12months* 3
)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect valve clearance * 6
(Every 95,000 km (60,000 miles) or 48 months * 5
)
JC ENG 7.QXP 9/7/2010 11:59 AM Page 25
procarmanuals.com