belt HYUNDAI IX35 2011 Workshop Manual

67
What to do in an emergency
IF THE ENGINE OVERHEATS
If your temperature gauge indicates over-
heating, you experience a loss of power,
or hear loud pinging or knocking, the
engine is probably too hot. If this hap-
pens, you should:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the shift lever in P (automatic transaxle) or neutral (manual
transaxle) and set the parking brake. If
the air conditioning is on, turn it off.
3. If engine coolant is running out under the vehicle or steam is coming out
from the bonnet, stop the engine. Donot open the bonnet until the coolant
has stopped running or the steaming
has stopped. If there is no visible loss
of engine coolant and no steam, leave
the engine running and check to be
sure the engine cooling fan is operat-
ing. If the fan is not running, turn the
engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,
check to see that it is tight. If the drive
belt seems to be satisfactory, check
for coolant leaking from the radiator,
hoses or under the vehicle. (If the air
conditioning had been in use, it is nor-
mal for cold water to be draining from
it when you stop). 5. If the water pump drive belt is broken
or engine coolant is leaking out, stop the engine immediately and call the
nearest HYUNDAI authorised repairer
for assistance. 6. If the cause of the overheating cannot
be found, wait until the engine temper-
ature has returned to normal. Then, ifcoolant has been lost, carefully add
coolant to the reservoir to bring the
fluid level in the reservoir up to the
base of the radiator fill opening. Fill the
coolant expansion tank to the halfway
mark. To ensure the correct water to
coolant mix is obtained after top up,
testing by a HYUNDAI authorisedrepairer is required.
7. Proceed with caution, keeping alert for further signs of overheating. If over-heating happens again, call a
HYUNDAI authorised repairer for
assistance.
CAUTION
Serious loss of coolant indicates
there is a leak in the cooling systemand this should be checked as soonas possible by a HYUNDAI autho- rised repairer.
WARNING
Whilst the engine is running, keep
hair, hands and clothing away from
moving parts such as the fan and
drive belts to prevent injury.
WARNING
Do not remove the radiator cap
when the engine is hot. This can
allow coolant to be blown out of the
opening and cause serious burns.
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77
Maintenance
At least monthly:
 Check coolant level in the enginecoolant reservoir.
 Check the operation of all exterior lights, including the stoplights, turn sig-
nals and hazard warning flashers.
 Check the inflation pressures of all tyres including the spare.
At least twice a year
(i.e., every Spring and Fall) :
 Check radiator, heater and air condi- tioning hoses for leaks or damage.
 Check windscreen washer spray and wiper operation. Clean wiper blades
with clean cloth dampened with wash-er fluid.
 Check headlight alignment.
 Check muffler, exhaust pipes, shields and clamps.
 Check the lap/shoulder belts for wear and function.
 Check for worn tyres and loose wheel lug nuts.
At least once a year :
 Clean body and door drain holes.
 Lubricate door hinges and checks, andbonnet hinges.
 Lubricate door and bonnet locks and latches.
 Lubricate door rubber weatherstrips.
 Check the air conditioning system.
 Check the power steering fluid level.
 Inspect and lubricate automatic transaxle linkage and controls.
 Clean battery and terminals.
 Check the brake (and clutch) fluid level.
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79
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the car is being
driven in severe conditions, more fre-quent oil and filter changes are required. Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically forproper tension and adjusted as neces-
sary. Fuel filter (cartridge) A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. Fuel filters should be
installed by a HYUNDAI authorised
repairer.
Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. Have
a HYUNDAI authorised repairer replace
any damaged or leaking parts immedi-
ately.
WARNING -
Diesel only
Never work on injection system with engine running or within 30
seconds after shutting off engine.
High pressure pump, rail, injectorsand high pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touch the body.
People using pacemakers should
not move than 30cm closer to theECU or wiring harness within the
engine room whilst engine is run-
ning, since the high currents in the
Common Rail system produce con-
siderable magnetic fields.
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711
Maintenance
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately. Brake fluid
Check brake fluid level in the brake fluid
reservoir. The level should be between
“MIN” and “MAX” marks on the side of
the reservoir. Use only hydraulic brake
fluid conforming to DOT 3 or DOT 4specification.Parking brake
Inspect the parking brake system includ-
ing the parking brake lever (or pedal) and
cables.
Brake pads, calipers and rotors
Check the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage. Suspension mounting bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.Power steering pump, belt andhoses
Check the power steering pump and
hoses for leakage and damage. Replace
any damaged or leaking parts immedi-
ately. Inspect the power steering belt (or
drive belt) for evidence of cuts, cracks,
excessive wear, oiliness and proper ten-
sion. Replace or adjust it if necessary. Drive shafts and boots
Check the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if nec-
essary, repack the grease.
Air conditioning refrigerant/ compressor (if equipped)
Check the air conditioning lines and con-
nections for leakage and damage.
CAUTION
The use of a non-specified fluid
could result in transaxle malfunc-
tion and failure.
Use only specified automatictransaxle fluid. (Refer to“Recommended lubricants and
capacities” in section 8.)
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737
Maintenance
4. Tyre ply composition and material
The number of layers or plies of rub-
ber-coated fabric are in the tyre. Tyre
manufacturers also must indicate the
materials in the tyre, which include
steel, nylon, polyester, and others.
The letter "R" means radial ply con-
struction; the letter "D" means diago-
nal or bias ply construction; and theletter "B" means belted-bias ply con-
struction.
5. Maximum permissible inflationpressure
This number is the greatest amount of air pressure that should be put in
the tyre. Do not exceed the maximum
permissible inflation pressure. Refer
to the Tyre and Loading Information
label for recommended inflation
pressure.
6. Maximum load rating
This number indicates the maximum
load in kilograms and pounds that
can be carried by the tyre. When
replacing the tyres on the vehicle,
always use a tyre that has the same
load rating as the factory installed
tyre.
7. Uniform tyre quality grading
Quality grades can be found where
applicable on the tyre sidewall
between tread shoulder and maxi-
mum section width.
For example:
TREADWEAR 200
TRACTION AA
TEMPERATURE A Tread wear
The tread wear grade is a compara-
tive rating based on the wear rate ofthe tyre when tested under controlled
conditions on a specified govern-
ment test course. For example, a tyre
graded 150 would wear one-and-a-
half times (1½) as well on the gov-
ernment course as a tyre graded100.
The relative performance of tyres depends upon the actual conditions
of their use, however, and may
depart significantly from the norm
because of variations in driving
habits, service practices and differ-
ences in road characteristics and cli-
mate.
These grades are molded on the
side-walls of passenger vehicle
tyres. The tyres available as standard
or optional equipment on your vehi-
cles may vary with respect to grade.
WARNING - Tyre age
Tyres degrade over time, even
when they are not being used.
Regardless of the remaining
tread, it is recommended that
tyres generally be replaced
after six (6) years of normal
service. Heat caused by hot cli-mates or frequent high loadingconditions can accelerate the
aging process. Failure to follow
this Warning can result in sud-
den tyre failure, which could
lead to a loss of control and an
accident involving serious
injury or death.
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Maintenance
62
7
Interior care
Interior general precautions
Prevent caustic solutions such as per- fume and cosmetic oil from contacting
the dashboard because they may cause
damage or discoloration. If they do con-tact the dashboard, wipe them off imme-
diately. See the instructions that follow for
the proper way to clean vinyl.
Cleaning the upholstery and interior
trim
Vinyl
Remove dust and loose dirt from vinyl
with a whisk broom or vacuum cleaner.
Clean vinyl surfaces with a vinyl cleaner. Fabric
Remove dust and loose dirt from fabric
with a whisk broom or vacuum cleaner.Clean with a mild soap solution recom-
mended for upholstery or carpets.
Remove fresh spots immediately with a
fabric spot cleaner. If fresh spots do not
receive immediate attention, the fabriccan be stained and its colour can be
affected. Also, its fire-resistant properties
can be reduced if the material is not
properly maintained.
Cleaning the lap/shoulder belt web- bing
Clean the belt webbing with any mild
soap solution recommended for cleaning
upholstery or carpet. Follow the instruc-
tions provided with the soap. Do not
bleach or re-dye the webbing because
this may weaken it.
Cleaning the interior window glass
If the interior glass surfaces of the vehi-
cle become fogged (that is, covered with
an oily, greasy or waxy film), they should
be cleaned with glass cleaner. Follow the
directions on the glass cleaner container.CAUTION
Never allow water or other liquidsto come in contact with
electrical/electronic componentsinside the vehicle as this may dam-age them.
CAUTION
Using anything but recommended
cleaners and procedures may affect the fabric’s appearance and fire-resistant properties.
CAUTION
When cleaning leather products (steering wheel, seats etc.), use neutral detergents or low alcoholcontent solutions. If you use high
alcohol content solutions oracid/alkaline detergents, the colour of the leather may fade or the sur-face may get stripped off.
CAUTION
Do not scrape or scratch the insideof the rear window. This may result
in damage to the rear windowdefroster grid.
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Index
8
I
Electric chromic mirror (ECM) with compass ········4-36
Inside rearview mirror ··············································4-35
Outside rearview mirror ···········································4-39
Moonroof, see panorama sunroof ··································4-29
Motorway driving ··························································5-53
Neck restraints, see head restraint ··························3-6, 3-10Odometer ·······································································4-46
Oil (Engine) ···································································7-12
Outside mirror defroster ················································4-86
Outside thermometer·······················································4-45
Outside rearview mirror ·················································4-39Overheats ·········································································6-7
Owner maintenance ·························································7-6
Panorama sunroof ··························································4-29
Parking brake inspect ·····················································7-17
Parking brake ·································································5-31
Passenger's front air bag ················································3-47
Position light bulb replacement ·····································7-52
Power brakes ··································································5-30 Power outlet ·································································4-110
Power window lock button ············································4-22
Pre-tensioner seat belt ····················································3-22
Push starting ·····································································6-6 Rear combination light bulb replacement ······················7-53
Rear fog light ··································································4-76
Rear fog light bulb replacement ·····································7-55
Rear seat ·········································································3-10
Rear parking assist system ·············································4-67
Rear window defroster····················································4-85
Rearview camera ···························································4-71Recommended cold tyre inflation pressures ··················7-29
Recommended lubricants and capacities ·························8-4
Recommended SAE viscosity number ······················8-6
Remote keyless entry ·······················································4-5
Road warning ···································································6-2
Rocking the vehicle ·······················································5-50
Roof rack ·····································································4-115
Room lamp······································································4-83
R
O
P
N
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I9
Index
Scheduled maintenance service ·······································7-8
Seat belts ········································································3-15
Pre-tensioner seat belt ··············································3-22
3 point rear centre belt ·············································3-19
Lap/shoulder belt ······················································3-17
Seat belt warning ···························································3-16
Seat warmer ····························································3-8, 3-11
Seatback pocket ·······························································3-9Seats ·················································································3-2 Armrest ·····································································3-11
Head restraint ·····················································3-6, 3-10
Folding the rear seat ·················································3-12
Front seat adjustment - manual ··································3-5
Lumbar support ··························································3-6
Rear seat ···································································3-10
Seatback pocket ··························································3-9
Seat warmer ······················································3-8, 3-11
Shift lock system ···························································5-20
Side impact air bag ························································3-52
Side repeater light bulb replacement ·····························7-52
Smart key ·········································································4-8
Smooth cornering ···························································5-51
Snow tyres ·····································································5-54Spare tyre Removing and storing the spare tyre ·······················6-14 Special driving conditions ·············································5-50
Driving at night ························································5-51
Driving in flooded areas ··········································5-52
Driving in the rain ····················································5-52
Hazardous driving conditions ··································5-50
Motorway driving ····················································5-53
Rocking the vehicle ··················································5-50
Smooth cornering ·····················································5-51
Speedometer ···································································4-43
Sports mode ···································································5-20
Starting difficulties, see engine will not start ··················6-4
Starting the engine ··················································5-5, 5-11
Steering wheel ·······························································4-33 Horn ··········································································4-34
Electric power steering ············································4-33
Tilt steering ······························································4-34
Storage compartment ···················································4-106 Centre console storage ···········································4-106
Cool box ··································································4-107
Glove box ·······························································4-106
Sunglass holder ······················································4-107
Sunroof, see panorama sunroof ·····································4-29Sunvisor ·······································································4-109
S
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Features of your vehicle
52
4
Seat belt warning and
chime (if equipped)
Seat belt warning light
As a reminder to the driver, the seat belt
warning light will blink or illuminate for
approximately 6 seconds each time you
turn the ignition switch ON regardless of
belt fastening.
For details, refer to the seat belt on chap- ter 3.
Turn signal indicator lights
The blinking green arrows on the instru-
ment panel show the direction indicated
by the turn signals. If the arrow comes on
but does not blink, blinks more rapidly
than normal, or does not illuminate at all,
a malfunction in the turn signal system is
indicated. Your dealer should be consult-
ed for repairs.
This indicator also blinks when the haz-
ard warning switch is turned on.
Low Beam Indicator Light
(if equipped)
This indicator light illuminates when the headlights are on.
D150306AUN
High beam indicator
This indicator illuminates when the head- lights are on and in the high beam posi-
tion or when the turn signal lever is pulled
into the Flash-to-Pass position.
Light on indicator (if equipped)
The indicator illuminates when the tail lights or headlights are ON.
Front fog light indicator (if equipped)
The indicator illuminates when the front
fog lights are ON.
Rear fog light indicator
(if equipped)
This indicator illuminates when the rear
fog lights are ON.
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Features of your vehicle
56
4
Charging system warning
This warning light indicates a malfunction
of either the generator or electricalcharging system.
If the warning light comes on whilst the
vehicle is in motion:
1. Drive to the nearest safe location.
2. With the engine off, check the genera-
tor drive belt for looseness or break-
age.
3. If the belt is adjusted properly, a prob- lem exists somewhere in the electrical
charging system. Have a HYUNDAI
authorised repairer correct the prob-
lem as soon as possible.
Door ajar warning light
This warning light illuminates when a door is not closed securely with the igni-
tion switch in any position.
Tailgate open warning light
This warning light illuminates when the tailgate is not closed securely with the
ignition switch in any position.
Door open position indicator
(including tailgate)
This indicator illuminates when a door or
tailgate is not closed securely.
The indicator displays which door or tail-gate is opened.
Immobiliser indicator (if equipped)
Without smart key system This indicator illuminates when the
immobiliser key is inserted and turned to
the ON position to start the engine.
At this time, you can start the engine. The
indicator goes out after the engine is run-ning.
If this indicator blinks when the ignition
switch is in the ON position before start-
ing the engine, have the system checked
by a HYUNDAI authorised repairer.
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