engine HYUNDAI IX35 2014 Owners Manual

Maintenance
10
7
NORMAL MAINTENANCE SCHEDULE
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all
vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is deter-
mined by whichever occurs first. * 1
: Check the engine oil level and leak every 500 km or before
starting a long trip.
* 2
: The engine oil level should be checked regularly and main-
tained properly. Operating with an insufficient amount oil
can damage the engine, and such damage is not covered
by warranty.
* 3
: Inspect and if necessary correct or replace. Inspect drive
belt tensioner, idler and alternator, pulley and if necessary
correct or replace.
* 4
: The fuel filter is considered to be maintenance free but peri-
odic inspection is recommended for this maintenance
schedule depends on fuel quality. If there are some impor-
tant matters like fuel flow restriction, surging, loss of power,
hard starting problem etc, replace the fuel filter immediately
regardless of maintenance schedule. We recommend that
you consult an authorised HYUNDAI dealer for details.
* 5
: This maintenance schedule depends on fuel quality. It is
applicable only when using a qualified fuel <"EN590 or
equivalent">. If the diesel fuel specifications don't meet the
EN590, it must be replaced more frequently. HYUNDAI rec-
ommends "every 7,500km inspection, every 15,000kmreplacement". If there are some important safety matters like fuel flow
restriction, surging, loss of power, hard starting problemetc., replace the fuel filter immediately regardless of main-
tenance schedule. We recommend that you consult an
authorised HYUNDAI dealer for details.
* 6
: Manual transaxle fluid, transfer case oil and rear differential
oil should be changed anytime they have been submerged
in water.
* 7
: When adding coolant, use only deionized water or soft
water for your vehicle and never mix hard water in the
coolant filled at the factory. An improper coolant mixture can
result in serious malfunction or engine damage.
* 8
: For your convenience, it can be replaced prior to it's interval
when you do maintenance of other items.
* 9
: If good quality petrols meet Europe Fuel standards (EN228)
or equivalents including fuel additives is not available, one
bottle of additive is recommended. Additives are available
from your authorised HYUNDAI dealer along with informa-
tion on how to use them. Do not mix other additives.
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711
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
30,000 km or 24 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect disc brakes and pads
❑ Inspect drive belt (Petrol) * 3
❑
Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Petrol) * 4
❑
Inspect fuel filter cartridge (Diesel) * 5
❑
Inspect fuel lines, fuel hoses and connections (Diesel)
❑ Inspect fuel tank air filter (Petrol)
❑ Inspect parking brake
❑ Inspect propeller shaft (4WD)
❑ Inspect steering gear rack, linkage and boots
(Continued)
15,000 km or 12 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect brake lines, hoses and connections
❑ Inspect disc brakes and pads
❑ Inspect front suspension ball joints
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear)
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter * 1
*2
❑ Add fuel additives * 9
❈
Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
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Maintenance
12
7
NORMAL MAINTENANCE SCHEDULE (CONT.)
(Continued)
❑ Inspect tyre (pressure & tread wear)
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter * 1
*2
❑ Add fuel additives * 9
45,000 km or 36 months
❑
Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect brake lines, hoses and connections
❑ Inspect disc brakes and pads
❑ Inspect front suspension ball joints
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear)
❑ Replace air cleaner filter
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter * 1
*2
❑ Add fuel additives * 9
❈
Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
❈Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
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713
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
60,000 km or 48 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect cooling system
(At first, inspect 60,000 km or 48 months
after that, inspect every 30,000 km or 24 months)
❑ Inspect disc brakes and pads
❑ Inspect drive belt (Petrol) * 3
❑
Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, fuel hoses and connections (Diesel)
❑ Inspect fuel lines, fuel hoses and connections (Petrol)
❑ Inspect manual transaxle fluid (if equipped) * 6
❑
Inspect parking brake
❑ Inspect propeller shaft (4WD) (if equipped)
❑ Inspect rear differential oil (4WD) * 6
(Continued)
(Continued)
❑
Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear)
❑ Inspect transfer case oil (4WD) * 6
❑ Inspect vapour hose and fuel filler cap
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter * 1
*2
❑ Replace fuel filter (Petrol) * 4
❑ Replace fuel filter cartridge (Diesel) * 5
❑ Replace fuel tank air filter (Petrol)
❑ Add fuel additives * 9
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
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Maintenance
14
7
NORMAL MAINTENANCE SCHEDULE (CONT.)
75,000 km or 60 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect brake lines, hoses and connections
❑ Inspect disc brakes and pads
❑ Inspect front suspension ball joints
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear)
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter * 1
*2
❑ Add fuel additives * 9
❈
Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
90,000 km or 72 months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect cooling system
(At first, inspect 60,000 km or 48 months
after that, inspect every 30,000 km or 24 months)
❑ Inspect disc brakes and pads
❑ Inspect drive belt (Petrol) * 3
❑ Inspect drive belt (Diesel) * 3
(At first, inspect 90,000 km or 48 months
after that, inspect every 30,000 km or 24 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Petrol) * 4
❑ Inspect fuel filter cartridge (Diesel) * 5
❑ Inspect fuel lines, fuel hoses and connections (Diesel)
❑ Inspect fuel tank air filter (Petrol)
❑ Inspect parking brake
❑ Inspect propeller shaft (4WD) (if equipped)
❑ Inspect steering gear rack, linkage and boots
(Continued)
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715
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
105,000 km or 84 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake/clutch (if equipped) fluid
❑ Inspect brake lines, hoses and connections
❑ Inspect disc brakes and pads
❑ Inspect front suspension ball joints
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear)
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter * 1
*2
❑ Add fuel additives * 9
❈
Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
❈Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
(Continued)
❑ Inspect tyre (pressure & tread wear)
❑ Replace air cleaner filter
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter * 1
*2
❑ Add fuel additives * 9
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Maintenance
16
7
NORMAL MAINTENANCE SCHEDULE (CONT.)
120,000 km or 96 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect cooling system
(At first, inspect 60,000 km or 48 months
after that, inspect every 30,000 km or 24 months)
❑ Inspect disc brakes and pads
❑ Inspect drive belt (Petrol) * 3
❑ Inspect drive belt (Diesel) * 3
(At first, inspect 90,000 km or 48 months
after that, inspect every 30,000 km or 24 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, fuel hoses and connections (Diesel)
❑ Inspect fuel lines, fuel hoses and connections (Petrol)
❑ Inspect manual transaxle fluid (if equipped) * 6
❑ Inspect parking brake
❑ Inspect propeller shaft (4WD) (if equipped)
❑ Inspect rear differential oil (4WD) * 6
(Continued)
(Continued)
❑
Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear)
❑ Inspect transfer case oil (4WD) * 6
❑ Inspect vapour hose and fuel filler cap
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace coolant * 7
(At first 210,000 km or 120 months,
after every 30,000 km or 24 months) * 8
❑ Replace engine oil and filter * 1
*2
❑ Replace fuel filter (Petrol) * 4
❑ Replace fuel filter cartridge (Diesel) * 5
❑ Replace fuel tank air filter (Petrol)
❑ Replace spark plugs (Petrol)
(Every 150,000 km or 120 months)
❑ Add fuel additives * 9
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
No check, No service required
❑Automatic transaxle fluid
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717
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Maintenance itemMaintenanceoperationMaintenance intervalsDriving condition
Engine oil and engine oil filterREvery 7,500 km or 6 monthsA, B, C, F, G, H, I, J, K, L
Air cleaner filterRReplace more frequently depending on the conditionC, E
Spark plugRReplace more frequently depending on the conditionB, H
Manual transaxle fluid (if equipped)REvery 120,000 kmC, D, E, G, H, I, K
Automatic transaxle fluid (if equipped)REvery 100,000 kmA, C, D, E, F, G, H, I, K
Steering gear rack, linkage and bootsIInspect more frequently depending
on the conditionC, D, E, F, G
Propeller shaft (if equipped) IEvery 15,000 km or 12 monthsC, E
Front suspension ball jointsIInspect more frequently depending on the conditionC, D, E, F, G
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719
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the car is being
driven in severe conditions, more fre-quent oil and filter changes are required. Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically forproper tension and adjusted as neces-
sary. Fuel filter (cartridge) A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. We recommend that
the fuel filter be replaced by an autho-
rised HYUNDAI dealer.
Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. We
recommend that the fuel lines, fuel hoses
and connections be replaced by an
authorised HYUNDAI dealer.
WARNING -
Diesel only
Never work on injection system with engine running or within 30
seconds after shutting off engine.
High pressure pump, rail, injectorsand high pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touch the body.
People using pacemakers should
not move than 30cm closer to theECU or wiring harness within the
engine room whilst engine is run-
ning, since the high currents in the
Common Rail system produce con-
siderable magnetic fields.
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Maintenance
20
7
Vapour hose and fuel filler cap
The vapour hose and fuel filler cap
should be inspected at those intervals
specified in the maintenance schedule.
Make sure that a new vapour hose or fuelfiller cap is correctly replaced.
Vacuum crankcase ventilation hoses (if equipped)
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold. Inspect the hose routing to assure that the hoses do not come in contact with
any heat source, sharp edges or movingcomponent which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage. Air cleaner filter
We recommend that you use air cleaner
filter for replacement from an authorised
HYUNDAI dealer.
Spark plugs (for petrol engine)
Make sure to install new spark plugs of
the correct heat range. Cooling system
Check the cooling system parts, such as
radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts. Coolant The coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transaxle fluid (if equipped)
Inspect the manual transaxle fluid
according to the maintenance schedule.
Automatic transaxle fluid (if equipped)
Automatic transaxle fluid should not be
checked under normal usage conditions.
But in severe conditions, we recommend
that the fluid be changed by an autho-
rised HYUNDAI dealer in accordance tothe scheduled maintenance at the begin-
ning of this chapter.
✽✽
NOTICE
Automatic transaxle fluid colour is basi-
cally red. As the vehicle is driven, the automatic
transaxle fluid will begin to look darker.It is normal condition and you should
not judge the need to replace the fluid
based upon the changed colour.
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