catalytic converter Hyundai Matrix 2004 Owner's Manual

FEATURES OF YOUR HYUNDAI 1- 1
1. FEATURES OF
YOUR HYUNDAI
B010A01FC-1
B010A01O-GAT FUEL RECOMMENDATIONS Use Unleaded Gasoline Unleaded gasoline with a Pump Octane Rating of 87 (Research Octane Number 91) or highermust be used in Hyundai vehicle. If leadedgasoline is used, it will cause the catalyticconverter to become ineffective and the emis-sion control system to malfunction. This canalso result in increased maintenance expense.To avoid accidental use of leaded fuel, the largenozzle used with leaded gasoline at servicestations can not be inserted into fuel tankopening of Hyundai vehicle. NOTE:
o For some countries, Hyundai vehicles
are designed to use leaded gasoline.When you are going to use leaded gaso-line, ask to Hyundai dealer whether leadedgasoline in your vehicle is available ornot.
o Octane Rating of leaded gasoline is same with unleaded one.
Use Diesel Diesel fuel of 52 to 54 cetane is used in Hyundai vehicle. If two types of diesel fuel are available,
use summer or winter fuel properly according tothe following temperature conditions.
o Above -5°C (23°F) ... Summer type diesel fuel.
o Below -5°C (23°F) ... Winter type diesel fuel.Watch the fuel level in the tank very carefully : If the engine stops through fuel failure, thecircuits must be completely purged to permitrestarting. CAUTION:
o Do not let any gasoline or water enter the tank. This would make it necessary todrain it out and to bleed the lines to avoidjamming the injection pump and damag-ing the engine.
o In winter, in order to cut down incidents due to freezing, paraffin oil may be addedto the fuel if the temperature drops tobelow -10°C. Never use more than 20%paraffin oil. B010B01A-AAT What About Gasohol?Gasohol (a mixture of 90% unleaded gasoline and 10% ethanol or grain alcohol) may be usedin your Hyundai. However, if your engine devel-ops driveability problems, the use of 100%unleaded gasoline is recommended. Fuels withunspecified quantities of alcohol, or alcoholsother than ethanol, should not be used. B010E01A-AAT Gasolines for Cleaner Air To help contribute to cleaner air, Hyundai rec- ommends that you use gasolines treated withdetergent additives, which help prevent depositformation in the engine. These gasolines willhelp the engine run cleaner and enhance per-formance of the Emission Control System.
B010D01S-AAT Do not Use Methanol Fuels containing methanol (wood alcohol) should not be used in your Hyundai. This typeof fuel can reduce vehicle performance anddamage components of the fuel system. CAUTION: Your Hyundai's New Vehicle Limited War-
ranty may not cover damage to the fuelsystem and performance problems that are
caused by the use of methanol or fuelscontaining methanol.
1

FEATURES OF YOUR HYUNDAI
1- 34 B260J01S-GAT
Charging System Warning Light
The charging system warning light should come on when the ignition is turned on, then go outwhen the engine is running. If the light stays onwhile the engine is running, there is a malfunc-tion in the electrical charging system. If the lightcomes on while you are driving, stop, turn offthe engine and check under the hood. First,make certain the generator drive belt is inplace. If it is, check the tension of the belt.And then, have the system checked by yourHyundai dealer.
CAUTION: If the drive belt (generator belt) is loosen,broken, or mission while the vehicle is driv-ing, there may be a serious malfunction,
engine could overheat because this beltalso drives the water pump. B260L01A-GAT Door Ajar Warning Light
The door ajar warning light warns you that a door is not completely closed.B260H03A-AAT Parking Brake/Low Brake Fluid Level Warning Light
WARNING: If you suspect brake trouble, have your brakes checked by a Hyundai dealer assoon as possible. Driving your car with aproblem in either the brake electrical sys-tem or brake hydraulic system is danger-ous, and could result in a serious injury ordeath. Warning Light Operation The parking brake/brake fluid level warning light should come on when the parking brake isapplied and the ignition switch is turned to "ON"or "START". After the engine is started, the lightshould go out when the parking brake is re-leased.If the parking brake is not applied, the warninglight should come on when the ignition switch isturned to "ON" or "START", then go out whenthe engine starts. If the light comes on at anyother time, you should slow the vehicle andbring it to a complete stop in a safe location offthe roadway.The brake warning light indicates that the brakefluid level in the brake master cylinder is lowand hydraulic brake fluid conforming to DOT 3or DOT 4 specifications should be added. Afteradding fluid, if no other trouble is found, the carshould be immediately and carefully driven to a Hyundai dealer for inspection. If further troubleis experienced, the vehicle should not be drivenat all but taken to a dealer by a professionaltowing service or some other safe method.Your Hyundai is equipped with dual-diagonalbraking systems. This means you still havebraking on two wheels even if one of the dualsystems should fail. With only one of the dualsystems working, more than normal pedal traveland greater pedal pressure are required to stopthe car. Also, the car will not stop in as short adistance with only half of the brake systemworking. If the brakes fail while you are driving,shift to a lower gear for additional engine brak-ing and stop the car as soon as it is safe to doso.
B260K01B-GAT
Tail Gate Open Warning Light
This light remains on unless the tail gate is completely closed.
B260M01A-AAT Low Fuel Level Warning Light
The low fuel level warning light comes on whenthe fuel tank is approaching empty. When itcomes on, you should add fuel as soon aspossible. Driving with the fuel level warninglight on or with the fuel level below "E" cancause the engine to misfire and damage thecatalytic converter.

WHAT TO DO IN AN EMERGENCY 3-1
3. WHAT TO DO IN ANEMERGENCY
D010A01A-AAT IF THE ENGINE WILL NOT START WARNING If the engine will not start, do not push or pull the car to start it. This could result in a collision or cause other damage. In addition, push or pull starting may cause the catalytic converter to be overloaded and create a fire hazard. D010B02A-AAT If Engine Doesn’t Turn Over or Turns Over Slowly
D010B01FC
1. If your car has an automatic transaxle, be sure the gear selector lever is in "N" or "P" and the emergency brake is set. 2. Check the battery connections to be sure
they are clean and tight.
3. Turn on the interior light. If the light dims or
goes out when you operate the starter, the battery is discharged.
4. Check the starter connections to be sure they are securely tightened.
5. Do not push or pull the vehicle to start it. See instructions for "Jump Starting".
SSA3020C
D010C01A-AAT If Engine Turns Over Normally but Does Not Start
1 Check fuel level.
2 Check all connectors at ignition, coil and
spark plugs. Reconnect any that may bedisconnected or loose.
3 Check the fuel line in the engine room.
4 If engine still refuses to start, call a Hyundai dealer or seek other qualified assistance. D010D01A-AAT If the Engine Stalls While Driving
1. Reduce your speed gradually, keeping a
straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle will not start, contact a Hyundai dealer or seekother qualified assistance.
D020A03A-AAT JUMP STARTING
HFC4002
WARNING: The gas produced by the battery during the jump-start operation is highly explosive. If these instructions are not followed exactly, serious personal injury and damage to the vehicle may occur! If you are not sure how to follow this procedure, seek qualified assis- tance. Automobile batteries contain sulfuric acid. This is poisonous and highly corrosive.
Booster battery Discharged battery
3

EMISSION CONTROL SYSTEMS 7-1
7. EMISSION CON-TROL SYSTEMS
H010A01A-GAT
EMISSION CONTROL SYSTEMS (If Installed)
Your Hyundai is equipped with an emission
control system to meet all requirements of the Emission prohibition rules of your province. There are three emission control systems which
are as follows.
(1) Crankcase emission control system (2) Evaporative emission control system(3) Exhaust emission control system In order to assure the proper function of the
emission control systems, it is recommended that you have your car inspected and main-tained by an authorized Hyundai dealer in ac-cordance with the maintenance schedule in thismanual. H010D01A-AAT
3. Exhaust Emission Control System
The Exhaust Emission Control System is a
highly effective system which controls exhaustemissions while maintaining good vehicle per-formance.
H010C01E-GAT
2. Evaporative Emission Control
System
The Evaporative Emission Control System is
designed to prevent fuel vapors from escapinginto the atmosphere. Canister
While the engine is inoperative, fuel vapors
generated inside the fuel tank are absorbed and stored in the canister. When the engine isrunning, the fuel vapors absorbed in the canis-ter are drawn into the induction system through
the purge control solenoid valve.
Purge Control Solenoid Valve (PCSV) The purge control solenoid valve is controlled
by the Engine Control Module (ECM); when theengine coolant temperature is low during idling,the PCSV closes so that evaporated fuel is nottaken into the engine. After the engine warms-up during ordinary driving, the PCSV opens soas to introduce evaporated fuel to the engine. H010B01A-AAT
1. Crankcase Emission Control
System
The Positive Crankcase Ventilation System is
employed to prevent air pollution caused byblow-by gases being emitted from the crank-case. This system supplies fresh filtered air tothe crankcase through the air intake hose.Inside the crankcase, the fresh air mixes withblow-by gases, then passes through the PCVvalve into the induction system.
The catalytic converter is part of the exhaust
emission control system. Its purpose is to re-move certain engine emission products fromthe engine's exhaust. It looks something like amuffler and is located underneath the car in the
exhaust system.
H020A01A-GAT
CATALYTIC CONVERTER (If Installed); For a gasoline engine
Catalytic Converter HFC5013
7

7-2EMISSION CONTROL SYSTEMS
H020B01A-GAT
About the Catalytic Converter
Exhaust gases passing through the catalytic
converter cause it to operate at very high tem- peratures. As a result, the introduction of largeamounts of unburned gasoline may cause it tooverheat and create a fire hazard. This can beavoided by observing the following:
o Use unleaded fuel only.
o Maintain your engine in good condition. Ex- tremely high converter temperatures can result from improper operation of the electri-cal, ignition or fuel injection systems.
o If your engine stalls, pings, knocks, or is hard to start, take your car to your Hyundaidealer as soon as possible and have thedifficulty corrected.
o Avoid driving with a very low fuel level. If your run out of gasoline, it could cause theengine to misfire and result in excessiveloading of the catalytic converter.
o Avoid idling the engine for periods longer than 10 minutes.
o Your Hyundai should not be either pushed or pulled to get it started. This can cause thecatalytic converter to overload.
o Take care not to stop your Hyundai over any combustible material such as grass, paper,leaves or rags. As these materials couldcome in contact with the catalytic converterand could cause a fire. o Do not touch the catalytic converter or any
other part of the exhaust system while theengine is running as it is very hot and couldresult in burns.
o Remember that your Hyundai dealer is your best source of assistance.
H020D01S-GAT
CATALYTIC CONVERTER ; For a diesel engine
All Hyundai vehicles are equipped with oxida- tion type catalytic converter to reduce the car-bon monoxide, hydrocarbons and particulatecontained in the exhaust gas.
H020C01S-GAT
EGR SYSTEM ; For a diesel engine
This system helps control oxides of nitrogen by recirculating a part of the exhaust gas into theengine.

INDEX10-1
Cargo Area
Cover ............................................................................. 1-53
Cassette Tape Player Operation (H220, H280).1-69 ~ 1-70, 1-81 ~ 1-82 Catalytic Converter .................................................................... 7-1 ~ 7-2
CD Auto Changer ............................................................................. 1-53
CD Auto Changer (H260, H280) ...................... 1-76 ~ 1-77, 1-85 ~ 1-86
Child-Protector Rear Door Lock ......................................................... 1-5
Child Restraint System .......................................................... 1-18 ~ 1-23
Cigarette Lighter ................................................................................ 1-43
Clock ................................................................................................ 1-43Clutch Checking fluid ............................................................................... 6-16
Pedal free play ............................................................................. 6-18
Combination Light Headlight flasher ........................................................................... 1-40
Headlight switch ............................................................................ 1-39
High-beam switch .......................................................................... 1-40
Lane change signal ....................................................................... 1-39
Turn signal operation .................................................................... 1-39
Compact Disc Player Operation (H260, H280) .1-72 ~ 1-75, 1-83 ~ 1-84Cooling Fans ..................................................................................... 6-21
Corrosion Protection
Cleaning the interior ........................................................................ 4-3
Protecting your Hyundai from corrosion ................ ......................... 4-1
Washing and waxing ....................................................................... 4-2
DDefrosting/Defogging ......................................................................... 1-60
Door Central door lock ............................................................................. 1-6
Door locks ....................................................................................... 1-4Locking and unlocking front doors with a key ....................... 1-4 ~ 1-5
Drink Holder ........................................................................... 1-43 ~ 1-44
Drive Belts ........................................................................................ 6-19
ZK000A1-G 10. INDEX
A Accessory Tray ................................................................................. 1-51
Air Bag ................................................................................... 1-25 ~ 1-29
Air Cleaner Filter ............................................................................... 6-12
Air Conditioning Care .............................................................................................. 6-16
Operation ....................................................................................... 6-17
Switch ............................................................................................ 1-61
Air Filter ............................................................................................ 1-62
Antenna ............................................................................................. 1-90
Ashtray .............................................................................................. 1-43
Auto Fuel Cut Switch ........................................................................ 1-54
BBattery ...................................................................................... 2-11, 6-20
Brake Anti-lock system ..................................................................... 2-8 ~ 2-9
Checking the brakes ..................................................................... 6-15
Fluid ............................................................................................... 6-15
Pedal clearance ............................................................................ 6-18
Pedal free play .............................................................................. 6-18
Practices ................................................................................ 2-7 ~ 2-8
Brake Pad Wear Warning Sound ..................................................... 1-35
Brake Traction Control System .......................................................... 2-9
Breaking-In your new Hyundai ........................................................... 1-2
Bulbs Wattage ................................................................................... 6-25
C Care of Cassette Tapes ........................................................ 1-88 ~ 1-89
Care of Disc ...................................................................................... 1-88
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EMISSION CONTROL SYSTEM 7-1
SH000A1-E
7. EMISSION
CONTROL SYSTEM
SH010A1-E EMISSION CONTROL SYSTEMS (Not all models) Depending upon the market for which the ve-hicle is destined, the emission control systemwill comprise one or more of the followingemission control devices. (1) Crankcase emission control system (2) Evaporative emission control system (3) Exhaust emission control system In order that the proper functioning of the emis- sion control systems may be ensured, it isrecommended that the vehicle is inspected andmaintained by an authorized Hyundai dealer inaccordance with the maintenance schedule inthis manual. SH010B1-E 1. CRANKCASE EMISSION CONTROL SYSTEM
The positive crankcase ventilation system is employed to prevent air pollution caused byblow-by gases being emitted from the crank-case by introducing fresh air to the crankcase through the air cleaner where this mixes withblow-by gases and then passes through thePCV valve into the intake manifold from whereit subsequently enters the combustion cham-ber and is burned.
SH010D1-E 3. EXHAUST EMISSION CONTROL SYSTEM The exhaust emission control system is a highlyeffective system which controls exhaust emis-sion while maintaining good vehicle perfor-mance.
SH010C1-E
2. EVAPORATIVE EMISSION
CONTROL SYSTEM
The Evaporative Emission Control System is designed to prevent fuel vapours from escap-ing into the atmosphere through the fuel tankventilation system.Whilst the engine is not running, fuel vapoursgenerated inside the fuel tank are absorbedand stored in a charcoal canister. When theengine is started, the vapours stored in thecanister are drawn into the induction systemthrough the purge control solenoid valve andare subsequently burned.The purge control solenoid valve is controlledby the ECU; when the engine coolant tempera-ture is low or the engine is idling, the purgecontrol valve is closed and fuel vapours remainstored in the canister. Under normal runningconditions when the engine is warm, the valveopens and the vapours are drawn into the inlettract and subsequently burned in the combus-tion chamber. SH020A1-E
Catalytic Convertor Operation Precautions; For a gasoline engine Hyundai Matrix models are fitted with catalytic convertors which require special operatingconsiderations. The catalytic convertor servesto oxidize certain noxious elements of theexhaust gases leaving the engine to reduce thelevel of pollutants emitted from the vehicle and,provided that care is exercised to prevent dam-age, the catalyst will operate efficiently for thelife of the vehicle.
7HFC5013
Catalytic Converter
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EMISSION CONTROL SYSTEM
7-2
It is of the utmost importance that the following information is read and understood by thevehicle operator in order to prevent operationalproblems arising from damage to the catalyst.Damage to the catalyst will result if contamina-tion occurs through the use of leaded fuel.Whilst the vehicle is fitted with a reduced diam-eter filler neck to prevent charging of the fueltank with a leaded fuel pump nozzle, it ispossible that the use of funnels or jerry cans willpermit leaded fuel to be introduced into the fueltank.The catalyst is intolerant of unburnt fuel andtherefore if an engine misfire condition exists,damage to the catalyst will occur. It is impera-tive that if a misfire condition develops, thevehicle is immediately presented to a Hyundaidealer for rectification. Similarly, the practice ofcertain ignition system diagnosis procedureswhich involve inducing a misfire (cylinder powerbalance tests for example) may result in cata-lyst damage.For these reasons, it is advisable that theexhaust gas emission be tested at each routineservice with a gas analyzer having a Hydrocar-bon measuring facility to ensure continuedreliability of the catalyst.Push or tow starting of the vehicle is to beavoided since unburnt fuel may be enter thecatalyst and result in damage. (Note, it isimpossible to push or tow start a Hyundaimodel equipped with fuel injection since thefuel pump safety interlock will prevent the pumpfrom operating under these conditions).
Operation of the catalyst involves extremelyhigh temperatures being attained within thecatalytic convertor, and although the convertoris fitted with heat shields, it is important that thevehicle is not parked over combustible or vola-tile material which may result in fire.If the above precautions are not adhered to andthe catalyst becomes inoperative, the resultantincrease in core temperature will result in a"melt down" where the catalyst core will meltand subsequently may block the exhaust sys-tem.Due to the fragile nature of the catalyst ele-ment, it is important that damage does notoccur when the vehicle is raised by means of agarage jack. Care must also be exercised toavoid driving over road hazards or debris whichmay cause damage to the catalyst element. H020D01S-GAT ; For a diesel engineAll Hyundai vehicles are equipped with oxida- tion type catalytic converter to reduce the car-bon monoxide, hydrocarbons and particulatecontained in the exhaust gas.
H020C01S-GAT EGR SYSTEM ; For a diesel engine This system helps control oxides of nitrogen by recirculating a part of the exhaust gas into theengine.
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