power steering Hyundai Matrix 2004 Owner's Manual

VEHICLE MAINTENANCE REQUIREMENTS
5- 4
Note : (1) FOR EVERY 24 MONTHS OR 45,000 KM, WHICHEVER OCCURS FIRST : "R" (2) FOR EVERY 12 MONTHS OR 20,000 KM, WHICHEVER OCCURS FIRST : "R"
F030C04E-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL MAINTENANCE COOLING SYSTEM COOLANT MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUIDBRAKE HOSES AND LINES BRAKE FLUID REAR BRAKE DRUMS/LININGS, PARKING BRAKEBRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTSSTEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT POWER STEERING PUMP, BELT AND HOSES DRIVE SHAFTS AND BOOTSAIR CONDITIONING REFRIGERANT AIR CONDITIONER FILTER (IN FRONT OF BLOWER UNIT)
120
96
I
R I I I III I III I II
105
84
I I I I I I III I I
90 72
7560
6048
I
R I
R I III I III I II
I I I I I I III I I
I
R I I I III I III I II
45 36
3024
I I I I I I III I I
I
R I I I II I III I III
15 12
I I I I I I II I I I
KILOMETERS X 1000 MONTHS
NO. DESCRIPTION
1 2 3 4 5 6 78 9
10 11 12 1314 15
European Community Only Except European Community
See Note (2)
See Note (1)
GASOLINE ENGINE DIESEL ENGINE

VEHICLE MAINTENANCE REQUIREMENTS
5- 8 F070L01A-AAT
o Suspension Mounting Bolts Check the suspension connections for loose-
ness or damage. Retighten to the specified torque. F070M01A-AAT
o Steering Gear Box, Linkage & Boots/
Lower arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel. Check the linkage for bends or damage. Check the dust boots and ball joints for deterioration, cracks, or damage. Replace any damaged parts. F070N01A-AAT o
Power Steering Pump, Belt and HosesCheck the power steering pump and hoses for leakage and damage. Replace any damaged or leaking parts immediately. Inspect the power steering belt for evidence of cuts, cracks, ex- cessive wear, oiliness and proper tension. Re- place or adjust it if necessary. F070P01A-AAT o Driveshafts and Boots Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack the grease. F070Q01A-AAT
o Air Conditioning Refrigerant Check the air conditioning lines and connec- tions for leakage and damage. Check air condi- tioning performance according to the relevant shop manual if necessary.

DO-IT-YOURSELF MAINTENANCE 6-1
6. DO-IT-YOURSELF MAINTENANCE
HFC5001
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Auto fuel cut switch 5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Engine cover
9. Engine coolant reservoir10. Radiator cap
11. Automatic transaxle fluid level dipstick
(If installed)
12. Battery
13. Windshield washer fluid reservoir cap CAUTION:When inspecting or servicing the engine, you should handle toolsand other heavy objects carefullyso that the plastic rocker cover ofthe engine is not damaged.
G010B01FC-GAT ENGINE COMPARTMENT (1.6 DOHC)
12
34 5
6 7 8 9 10 11 12 13
6

DO-IT-YOURSELF MAINTENANCE
6-2 HFC003
CAUTION: When inspecting or servicing the
engine, you should handle tools and other heavy objects carefullyso that the plastic rocker cover ofthe engine is not damaged.
G010C01FC-GAT ENGINE COMPARTMENT (1.8 DOHC)
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Auto fuel cut switch 5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Engine cover
9. Engine coolant reservoir10. Radiator cap
11. Automatic transaxle fluid level dipstick
(If installed)
12. Battery
13. Windshield washer fluid reservoir cap
1 2 345
6 7 8 9 10 11 12 13

DO-IT-YOURSELF MAINTENANCE 6-3
G010E01FC-GAT
ENGINE COMPARTMENT (DIESEL)
G010E01FC-1
12
345
6 7 8 9 10 11
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Fuel filter 5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Radiator cap 9. Engine coolant reservoir
10. Battery
11. Windshield washer fluid reservoir cap

DO-IT-YOURSELF MAINTENANCE
6-4
G020A01A-AAT
GENERAL CHECKS Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition
G020B01A-AAT
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire) G020C01A-AAT
Vehicle Interior
The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate correctly or appears to be functioning incorrect-ly, inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. G030A01FC-GAT
CHECKING THE ENGINE OIL Gasoline EngineRecommended Oil
SSA6030B
20W-40 20W-50
10W-30 15W-40 15W-50
10W-40 10W-50
°C °F -25-13 2068 40104
-15
- 5 -10
14 0
32 1050
5W-40
5W-30
5W-20
Engine oil is essential to the performance and service of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended. NOTE: SAE 5W-20 is not recommended for sus- tained high speed vehicle operation.

DO-IT-YOURSELF MAINTENANCE 6-19
G190A01A-GAT
CHECKING DRIVE BELTS (Gasoline Engine)
Drive belts should be checked periodically for
proper tension and adjusted if necessary. At the same time, belts should be examined for cracks,wear, fraying or other evidence of deteriorationand replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts andother parts of the engine. After a belt is re-placed, the new belt should be adjusted againafter two or three weeks to eliminate slackresulting from initial stretching after use.
SSA6190A
Water Pump Pulley
Alternator Pulley
Crankshaft Pulley 5.1~6 mm (0.2~0.24 in.)
G200A01A-AAT
CHECKING AND REPLACING FUSES Replacing a Fusible Link
A fusible link will melt if the electrical circuits
from the battery are ever overloaded, thus pre- venting damage to the entire wiring harness.(This could be caused by a short in the systemdrawing too much current.) If this ever happens,have a Hyundai dealer determine the cause,repair the system and replace the fusible link.The fusible links are located in a fuse box foreasy inspection.
CAUTION: When replacing a fusible link, never use
anything but a new fusible link with the same or lower amperage rating. Never use apiece of wire or a higher-rated fusible link.This could result in serious damage andcreate a fire hazard.
AS60310A
Bad Good
G190B01TB-GAT
CHECKING DRIVE BELTS (Diesel Engine)
At the scheduled maintenance inspection, belts should be examined for cracks, wear, fraying orother evidence of deterioration and replaced ifnecessary. Belt routing should also be checked to be sure there is no interference between the belts andother parts of the engine.G190B01O
Power steeringpump
A/C comp.
Alternator
Alternator

DO-IT-YOURSELF MAINTENANCE
6-22
G240A01A-AAT
POWER STEERING HOSES
It is suggested that you check the power steer-
ing hose connections for fluid leakage at regular intervals. The power steering hoses should bereplaced if there is severe surface cracking,scuffing or worn spots. Deterioration of thehose could cause premature failure. NOTE: Grinding noise from the power steering
pump may be heard immediately after the engine is started in extremely cold condi-tions (below - 20°C). If the noise stops dur-ing warm up, there is no abnormal functionin the system. It is due to a power steeringfluid characteristic in extremely cold condi-tions.
Recommended Fluid Use PSF-3 type fluid NOTE: Do not start the engine when the power
steering oil reservoir is empty. G300A01B-GAT
REMOVAL OF WATER FROM THE FUEL FILTER (DIESEL ENGINE)
If the fuel filter warning light illuminates during driving, it indicates that water has accumulatedin the fuel filter. If this occurs, remove the wateras described below.
G300A01FC
G300B01FC
G230A03A-GAT
POWER STEERING FLUID LEVEL
HFC5004
Gasoline engine
The power steering fluid level should be checked
regularly.
To check the power steering fluid level, be sure
the ignition is "OFF", then check to make cer- tain that the power steering fluid level is be-tween the "MAX" and "MIN" level markings onthe fluid reservoir.
G230A02FC
Diesel engine

VEHICLE SPECIFICATIONS 9-1
J030A01FC-GAT
TIRE J040A02FC-GAT
ELECTRICAL
ITEM BatteryGenerator
Type Front brake typeRear brake typeParking brake Dual hydraulic with brake boosterVentilated discDrum Cable
J050A01FC-GAT BRAKE
9. VEHICLE SPECIFICATIONS
J010A01FC-GAT
MEASUREMENT
J060A01S-GAT FUEL SYSTEM
J020A01FC-GAT
POWER STEERING Type Wheel free playRack strokeOil pump type Rack and pinion0 ~ 30 mm (0 ~ 1.18 in.)146±1mm (5.7±0.04 in.)Vane type
Front Rear
Fuel tankcapacity Imp.gal
12
US.gal
14.5
Liter
55
Overall lengthOverall widthOverall height (unladen) Wheel base Wheel tread
mm (in.)
4,025(158.4) 1,740(68.5)1,635(64.3)
*1,685(66.3)
2,600(102.3) 1,485 (58.5)1,485 (58.5)
DIESEL
CMF 68 AH 90A (12V)
GASOLINE
MF45AH, MF60AH(12V) 90A (13.5V)
*Installed roof rack
Standard Option
J030B01FC-GAT SPARE TIRE
Temporary Full size
185/65 R14 195/55 R15205/55 R15 (1.8 DOHC only)
StandardOption
9

VEHICLE SPECIFICATIONS 9-3
Oil & Grease Standard
API SG or SAE 20W-40, 20W-50 (ABOVE -10°C)
ABOVE SAE 15W-40, 15W-50 (ABOVE -15°C)
SAE 10W-30 (-25°C ~ 40°C) SAE 10W-40, 10W-50 (ABOVE -25°C) SAE 5W-20 *1, *2 (BELOW -10°C)SAE 5W-30 *1 (BELOW 10°C) SAE 5W-40 *1 (BELOW 20°C)
API CF-4 SAE 30 (0°C ~ 40°C)
or ABOVE, SAE 20W-40 (ABOVE -10°C)
ACEA B4 SAE 15W-40 (ABOVE -15°C)
or ABOVE SAE 10W-30 (-20°C ~ 40°C) SAE 5W-30 (-25°C ~ 10°C) SAE 0W-30 (BELOW 10°C) *1, *2
*1. Restricted to driving condition and area *2. Not recommended for sustained high speed vehicle operation Normal driving condition Severe driving conditionHYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) DIAMOND ATF SP- III, SK ATF SP- III
PSF-3 DOT 3, DOT 4 or equivalent Ethylene glycol base for aluminum radiator
Item
Engine Oil (Gasoline) Engine Oil (Diesel)
Engine Oil Consumption Transaxle
Power Steering Brake Fluid Coolant
J080A03FC-GAT
LUBRICATION CHART
Q’ty (liter)
1.6 DOHC - 3.3 (with oil filter)
(3.5 us.qts., 2.9 Imp.qts)
1.8 DOHC - 3.85 (with oil filter) (4.07 us.qts., 3.39 Imp.qts)
1.5 SOHC - 4.8 (with oil filter) (5.1 us.qts., 4.2 Imp.qts) MAX. 1L / 1,500 Km MAX. 1L / 1,000 Km2.15 (2.3 us. qts., 1.86 Imp. qts) 6.1 (6.4 us. qts., 5.3 Imp.qts) (1.6 DOHC) 6.7 (7.0 us. qts., 5.8 Imp.qts) (1.8 DOHC)As required As required Gasoline : 6.2(1.6 DOHC), 6.5(1.8 DOHC)Diesel : 6.3
Manual Auto