belt Hyundai Matrix 2007 Owners Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2007, Model line: Matrix, Model: Hyundai Matrix 2007Pages: 490, PDF Size: 12.81 MB
Page 428 of 490

5VEHICLE MAINTENANCE REQUIREMENTS
10
6ZF070L1-A
o Suspension Mounting Bolts Check the suspension connections for looseness or damage. Retighten to thespecified torque.6ZF070J1-A
o Brake Pads, Calipers and Rotors
Check the pads for excessive wear,
discs for run out and wear, and cali- pers for fluid leakage.
6ZF070K1-A
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
silencer and hangers for cracks, dete- rioration, or damage. Start the engine and listen carefully for any exhaust gas leakage. Tighten connections orreplace parts as necessary. 6ZF070M1-A
o Steering Gear Box, Linkage &
Boots/Lower arm Ball Joint
With the vehicle stopped and engine
off, check for excessive freeplay in the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and balljoints for deterioration, cracks, or dam- age. Replace any damaged parts.
6ZF070N1-A
o Power Steering Pump, Belt
and Hoses
Check the power steering pump and
hoses for leakage and damage. Re- place any damaged or leaking parts immediately. Inspect the power steer-ing belt for evidence of cuts, cracks, excessive wear, oil contamination and proper tension. Replace or adjust it ifnecessary. 6ZF070P1-A
o Driveshafts and Boots
Check the drive shafts, boots andclamps for cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack the grease. 6ZF070Q1-A
o Air conditioning Refrigerant
Check the air conditioning lines and connections for leakage and damage.Check air conditioning performance according to the relevant shop manual if necessary.
fcuk-5.p65 12/27/2006, 10:15 AM
10
Page 429 of 490

Engine Compartment .................................................... 6-2
Daily Operating Checks ............................................... 6-5
Engine Oil ..................................................................... 6-5
Engine Oil and Filter Replacement .............................. 6-9 Engine Coolant Checking and Replacing................... 6-12
Air Cleaner Element Replacement .............................. 6-14
Checking the Transaxle Oil (Manual) ......................... 6-18
Checking the Transaxle Fluid (Automatic) .................6-19
Brake System Checking ............................................. 6-22
Checking the Clutch Fluid ........................................... 6-23
Air Conditioning System Maintenance ........................ 6-24
Changing the Pollen Filter (In Front of Blower Unit) ... 6-25
Checking Drive Belts .................................................. 6-27
Checking and Replacing Fuses ..................................6-28
Battery Mai ntenance ................................................... 6-30
Eclectric Cooling Fans ................................................ 6-31
Power Steering Fluid Level ......................................... 6-31
Headlight Aiming Adjustment ...................................... 6-34
Replacing Light Bulbs ................................................. 6-36
Bulb Wattage ............................................................... 6-37
Fuse Panel D escription ............................................... 6-38
OWNER MAINTENANCE
6
6
fcuk-6.p65
12/27/2006, 10:16 AM
1
Page 433 of 490

6
OWNER MAINTENANCE
5DAILY OPERATING CHECKS
SG020B1-E The following items should be checked on a daily basis or whenever the ve- hicle is refuelled, whichever occurssooner.
o Engine oil level.
o Engine coolant level.
o Power steering fluid level.
o Brake fluid level.
o Windscreen washer fluid level.
o Battery condition.
o Tyre condition and pressures.
o Operation and cleanliness of all light- ing equipment.
o Windscreen wiper and washer op- eration.
o Horn operation.
o Warning light operation.
o Adjustment and cleanliness of mir- rors.
o Seat and seat belt adjustment and
operation.
o Fluid leakage.
The vehicle must not be driven if the daily operating checks indicate that any item of equipment related to thesafety or roadworthiness of the vehicle is not functioning correctly. G030A01FC-EAT The correct engine oil level is of para-
mount importance. An excessively high or low oil level may result inirreparable damage being sustained by the engine. The engine oil level must be checked on a daily basis, wheneverthe vehicle is refuelled or before start- ing a long trip, whichever occurs sooner.
In addition, it is imperative that only an
approved grade and specification of oilis used to avoid the possibility of serious engine damage and prematurewear. The use of "budget price" oil is a false economy that must be avoided if the maximum reliability and usefullife is to be obtained from the vehicle. G030B02O-EAT Recommended Oil Petrol engine
ENGINE OIL
The engine oil quality should meet the following classification. API SJ, SL or ABOVE ILSAC GF-3 or ABOVE The oil viscosity should be selected according to the operating environ- ment of the engine by means of thetable shown above. The engine oil recommendations are complete in themselves and the use of additives isneither required nor recommended. The use of engine oil additives may result in invalidation of the vehicle warranty.
G030B01JM
fcuk-6.p65 12/27/2006, 10:16 AM
5
Page 453 of 490

6
OWNER MAINTENANCE
25
SG140B1-E
Compressor Drive Belt The air conditioning compressor drive belt should be checked to ensure free- dom from damage or excessive wearand correct tension. The belt tension is correct when the belt deflects by about 0.3 inches (8 mm) when a forceof 98 N is applied to the belt halfway between the compressor and crank- shaft pulleys. Adjustment of the belt should be en- trusted to a Hyundai authorised re- pairer. CRANK PULLEY
G140D01A
A/C
TENSION PULLEY 0.315 in. (8mm)
CHANGING THE POLLEN FILTER
B140E02FC-EAT
(In Front of Blower Unit)
The pollen filter is located in front of
the blower unit behind the glove box. It helps to decrease pollutants from
entering the car.
1. Open the glove box and remove the adjusting pins on both sides of the glove box. 2. Remove the filter cover by pulling
upward the hooks of the filter cover.
HLC2096 KQNA020A
fcuk-6.p65
12/27/2006, 10:16 AM
25
Page 455 of 490

6
OWNER MAINTENANCE
27
SG170A1-E
Brake Pedal
The brake pedal freeplay should be checked with the engine turned off.The pedal to floor clearance should be checked with the engine running and a load of 490 N applied to the pedal. Ifeither value is incorrect, the neces- sary adjustment should be performed by a Hyundai authorised repairer. Pedalto floor clearance: 1.97 in. (50 mm)
HXGS508
0.12 ~ 0.31 in. (3 ~ 8 mm)
SG190A1-E Petrol Engine The various engine drive belts must be checked for condition, tension and free-dom from damage and excessive wear. The tension of a new belt must be checked after thirty minutes runningfollowing fitment of the new belt to allow for the initial belt stretch. CHECKING DRIVE BELTS
Water Pump Pulley
Alternator Pulley
Crankshaft Pulley 0.2~0.24 in.(5.1~6 mm)
HTB186
G180A01A-GAT
CHECKING BRAKE PEDAL CLEARANCE
45.1 mm (1.78 in.)G180A01L
You need a helper to check the brake
pedal clearance. With the engine run- ning, have your helper press down on the brake pedal several times and then hold it down with a force of about 490N(50 kg, 110 lbs). The brake pedal clearance is the distance from the top surface of the brake pedal to the as-phalt sheeting under the floor mat. If the brake pedal clearance is not within the limits specified in the illustration,have it inspected by your Hyundai dealer and adjusted or repaired if nec- essary.
fcuk-6.p65 12/27/2006, 10:16 AM
27
Page 456 of 490

6 OWNER MAINTENANCE
28
!
CHECKING AND REPLACING FUSES
SG200A1-E
Fusible Links
The fusible link prevents damage to
the wiring harness in the event of an electrical system malfunction. Failure of a fusiblelink is indicative of a seri- ous overload condition having occurredand therefore the electrical system should be checked by a Hyundai authorised repairer before a replace-ment link is fitted. WARNING:
Under no circumstances should a fusible link be replaced with any- thing other than a new link of thesame rating. The use of higher rated links or other means of connecting the circuit will create a potential firehazard.
Good
Bad
G200A01FC
G190B01TB-GAT Diesel Engine
At the scheduled maintenance inspec-
tion, belts should be examined for cracks, wear, fraying or other evi- dence of deterioration and replaced if necessary.
Belt routing should also be checked to
be sure there is no interference be-tween the belts and other parts of theengine.
G190B01A
Power steeringpump
A/C comp.
Auto tentioner fully
Alternator
fcuk-6.p65
12/27/2006, 10:16 AM
28
Page 469 of 490

6
OWNER MAINTENANCE
41
G200D01FC-GAT
Inner Panel
G200D01FCDESCRIPTION
H/LP IND
HTD IND
A/CON
RR HTD STOP
D/LOCK
HAZARD AUDIO
C/LIGHT A/B
A/B IND
T/SIG
ECU
ETACS
RR WPR
START
FRT WPR S/HTD
P/OUTLET
IG2
O/S MRR
PROTECTED COMPONENTS Head lamp indicator Defogger relay, Left(Right) outside mirror motor,Rear window motorA/C SwitchDefogger relayStop lamp switch, Power window relay Door lock(unlock) relay, ETACM, Sunroof relay Burglar alarm relay, Hazard relayAudioCigarette lighterSRS control moduleSRS IND. Hazard switch, Seat belt timer, Instrument cluster, ABS control module, Pre-excitation resistor, Washer motorECM, Vehicle speed sensor, TCM, Ignition coilETACM, A/T Shift leverRear wiper motor, Rear wiper relayStart relay Wiper relay, Washer motor, Wiper & Defogger timer Left (Right) front seat warmer switchFront (Rear) power outletETACM, Power window relay, Defogger relay, Sunroof relayHead lamp relay, Blower relayOutside mirror switch, Rear fog lamp relay
FUSE RATING
10A 10A 10A 30A10A15A 10A 10A15A10A10A 10A 15A 10A10A 10A 20A15A25A 10A 10A
fcuk-6.p65 12/27/2006, 10:16 AM
41
Page 485 of 490

10INDEX
2
A ACCESSORY TRAY ................................................. 1-67
AIR CONDITIONING SWITCH.................................. 1-82
AIR CONDITIONING SYSTEM MAINTENANCE ....... 6-24
AIR CLEANER ELEMENT REPLACEMENT .............6-14
ANTENNA ................................................................. 1-95
ANTI-LOCK BRAKE SYSTEM (ABS) .......................2-14
ANTI-THEFT ALARM SYSTEM .................................. 1-8
ASHTRAY ................................................................. 1-61
AUTO FUEL CUT SWITCH ....................................... 1-75
AUTOMATIC TRANSAXLE .......................................2-10
AUTOMATIC TRANSAXLE FLUID ........................... 6-19
B BATTERY MAINTENANCE .......................................6-30
BEFORE STARTING THE ENGINE ............................ 2-3
BLEEDING THE FUEL SYSTEM .............................. 6-32
BONNET RELEASE .................................................. 1-70
BRAKE PEDAL FREEPLAY .....................................6-27
BRAKE TRACTION CONTROL SYSTEM (BTCS) .... 2-14
BRAKE SYSTEM CHECKING.................................. 6-22
C
CARE OF SEAT BELTS .... .......................................1-20
CARGO AREA COVER ............................................. 1-74
CATALYTIC CONVERTOR OPERATING PRECAUTIONS ............................................................................. 7-3
CENTRE VENTILATOR ............................................. 1-76
CENTRAL DOOR LOCKS ......... .................................. 1-7
CHANGING A FLAT TYRE ......................................... 3-7
CHECKING THE CLUTCH FLU ID .............................6-23CHILD-PROOF REAR DOOR LOCK
........................... 1-7
CHILD RESTRAINT SYSTEM ................................... 1-24
CIGAR LIGHTER ....................................................... 1-60
CLUTCH PEDAL FREEPLAY ....................................6-26
COMBINATION IGNITION SWITCH ANDSTEERING LOCK ....................................................... 2-3
COOLANT TEMPERATURE GAUGE ........................1-49
DDAILY OPERATING CHECKS .................................... 6-5
DIGITAL CLOCK ....................................................... 1-59
DOOR LOCKS ............................................................. 1-5
DOOR WINDOWS ..................................................... 1-11
DRINK HOLDER ........................................................ 1-61
DRIVE BELTS ........................................................... 6-27
DRIVING FOR ECONOMY ....... .................................2-18
E EFFECTIVE BRAKING ............................................. 2-17
ELECTRIC COOLING FANS ..................................... 6-31
ELECTRONIC STABILITY PROGRAM (ESP) ...........2-16
EMERGENCY TOWING ............................................ 3-14
EMISSION CONTROL SYSTEM ................................. 7-2
ENGINE COMPARTMENT ....... ................................... 6-2
ENGINE COOLANT CHECKING AND REPLACING . 6-12
ENGINE OIL AND FILTER REPLACEMENT .............. 6-8
ENGINE OIL CONSUMPTION .................................... 6-8
ENGINE OIL REPLENISHMENT ................................. 6-7
ENGINE OIL ................................................................ 6-5 EXTERIOR REAR VIEW MIRROR ........................... 1-67
fcuk-10.p65 12/27/2006, 10:14 AM
2
Page 486 of 490

10
INDEX
3
F FOLDING REAR SEATBACK AND SEAT CUSHION ....1-16
FOLD-UP TRAY ........................................................ 1-70
FRONT FOG LI GHT SWITCH ................................... 1-58
FUEL ECONOMY ........................................................ 2-7
FUEL GAUGE ........................................................... 1-49
FUEL RECOMMENDATIONS ...................................... 1-2
FUSE PANEL D ESCRIPTION................................... 6-38
FUSIBLE LINKS ........................................................ 6-28
GGLOVE BOX ............................................................. 1-67
H HATCHBACK DOOR ................................................. 1-72
HAZARD WARNING SYST EM ..................................1-57
HEADLIGHT AIMING ADJUSTEMENT ..................... 6-34
HEADLIGHT BULB ................................................... 6-36
HEADLIGHT LEVELING DEVICE SYSTEM ............. 1-59
HEAD RESTRAINT ADJUSTMENT .................1-13, 1-16
HEATED REAR WINDOW ......................................... 1-57
HEATING CONTROL ................................................. 1-80
HEIGHT ADJUSTABLE FRONT SEAT SHOULDER BELT
........................................................................... 1-20
HORN ........................................................................ 1-75I
IF THE ENGINE CANNOT BE CRANKED
.................. 3-2
IF THE ENGINE WILL NOT START ........................... 3-2
IF THE EVENT OF A PUNCTURE ............................. 3-7
IF YOUR VEHICLE MUST BE TOWED ....................3-12
IMMOBILISER SYSTEM ............................................. 1-4
INDIVIDUAL CIRCUIT FUSES .................................. 6-29
INSTRUMENT CLUSTER AND INDICATORS.......... 1-40
INTERIOR LIGHT ...................................................... 1-65
INTERIOR REAR VIEW MIRROR ............................. 1-69
J JUMP STAR TING ....................................................... 3-3
K KEY POSITIONS ........................................................ 2-4
L LIGHTING SWITCH ................................................... 1-54
LUGGAGE NET ......................................................... 1-73
LUMBAR SUPPORT ADJUSTMENT .........................1-14
fcuk-10.p65 12/27/2006, 10:14 AM
3
Page 487 of 490

10INDEX
4
M MAINTENANCE AND SERVICING REQUIREMENTS .... 5-2
MAINTENANCE UNDER SEVERE USAGE CONDITIONS ............................................................................. 5-6
MANUAL TRANSAXLE ............................................... 2-8
MANUAL TRANSAXLE LUBRICANT .........................6-18
MAP LIGHT ............................................................... 1-65
MULTI BOX ............................................................... 1-66
MULTI FUNCTION SWITCH ......................................1-54
O
OVERDRIVE SWITCH .............................................. 2-12
P PARKING BRAKE ..................................................... 1-62
POWER OUTLET ...................................................... 1-60
POWER STEERING FLUI D LEVEL .......................... 6-31
POWER STEERING HOSES .................................... 6-32
POWER WINDOW ..................................................... 1-11
PROTECTING YOUR HYUNDAI FROM CORROSION .... 4-2
RREAR FOG AUDIBLE WARNING SOUND ................ 1-49
REAR FOG LIGHT SWITCH ..................................... 1-58
REAR SEAT ARM REST .......................................... 1-63
REAR SEAT WARNING ............................................ 1-19
RECOMMENDED SHIFT POINTS .............................. 2-9REMOTE FUEL FILLER LID
RELEASE .................. 1-71
REMOVAL OF WATER FROM THE FUEL FILTER . 6-33
REPLACING LIGHT BULBS ...................................... 6-35
ROOF RACK ............................................................. 1-74
RUNNING IN ............................................................... 1-3
SSCHEDULED MAINTENANCE .................................... 5-3
SEAT ADJUSTMENT ................................................ 1-12
SEAT BELT PRECAUTIONS ....................................1-19
SEAT BELTS ............................................................ 1-19
SEAT CUSHION HEIGHT ADJUSTMENT ................1-14
SEAT WARMER ........................................................ 1-18
SERVICE HISTORY .................................................... 5-2
SIDE VENTILATOR .................................................. 1-76
SMOOTH CORNERING ............................................. 2-19
SNOW TYRES ............................................................ 8-3
SPARE WHEEL .......................................................... 3-6
SPECTACLE CASE .................................................. 1-66
SUPPLEMENTAL RESTRAINT (AIRBAG) SYSTEM ... 1-33
STARTING THE ENGINE ........................................... 2-3
STEERING WHEEL FREEPLAY ...............................6-26
STEERING WHEEL TILT LEVER ............................. 1-75
STEREO SOUND SYSTEM ...................................... 1-92
SUN-VISOR ............................................................... 1-69
SUNROOF ................................................................. 1-63
fcuk-10.p65 12/27/2006, 10:14 AM
4