Fcev warning Hyundai Nexo 2019 Owner's Manual

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Driving your vehicle
The severe weather conditions of
winter quickly wear out tires and
cause other problems. To minimize
winter driving problems, you should
take the following suggestions:
Snow or Icy Conditions
You need to keep sufficient distance
between your vehicle and the vehicle
in front of you.
Apply the brakes gently. Speeding,
rapid acceleration, sudden brake
applications, and sharp turns are
potentially very hazardous practices.
During deceleration, use regenera-
tive braking to the fullest extent.
Sudden brake applications on snowy
or icy roads may cause the vehicle to
skid.
To drive your vehicle in deep snow, it
may be necessary to use snow tires
or to install tire chains on your tires.
Always carry emergency equipment.
Some of the items you may want to
carry include tire chains, tow straps
or chains, a flashlight, emergency
flares, sand, a shovel, jumper cables,
a window scraper, gloves, ground
cloth, coveralls, a blanket, etc.
Snow tires
If you mount snow tires on your vehi-
cle, make sure to use radial tires of
the same size and load range as the
original tires. Mount snow tires on all
four wheels to balance your vehicle’s
handling in all weather conditions.
The traction provided by snow tires
on dry roads may not be as high as
your vehicle's original equipment
tires. Check with the tire dealer for
maximum speed recommendations.
Information
Do not install studded tires without
first checking local, state and munici-
pal regulations for possible restric-
tions against their use.
Air cleaner filter (FCEV)
The snow may block the air cleaner
filter after driving the vehicle in heavy
snow when the ambient temperature
is below 50°F (10°C).
If a warning message "Air filter
blocked. Check filter or see user
manual" appears on LCD display
after turning off the vehicle, remove
the snow from the inside of the air
cleaner filter and turn on and off the
vehicle. If the warning message is
displayed again, the exhaust pipe
may be blocked. Then, move your
vehicle indoors and leave it inside
more than one day to defrost the
exhaust pipe.
If the warning message is displayed
again, have the vehicle checked by
an authorized HYUNDAI dealer.
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Snow tires should be equivalent
in size and type to the vehicle's
standard tires. Otherwise, the
safety and handling of your
vehicle may be adversely affect-
ed.
WARNING

Introduction of FCEV .........................................................H2
The components of FCEV..................................................H3
Fuel cell stack ........................................................................\
...........H4
FCEV system module .......................................................................H\
4
High pressure hydrogen storage tanks ......................................H5
Battery system........................................................................\
..........H5
Features of FCEV .............................................................H10
How to Start the Vehicle ..............................................................H10
How to Stop the Vehicle ..............................................................H11
Virtual Engine Sound System......................................................H11
Fuel filler door ........................................................................\
........H12
Warning and indicator lights .......................................................H15
LCD Display Messages ..................................................................H16
FCEV mode........................................................................\
...............H21
When the high voltage battery is weak ...................................H25
If the 12 volt battery is discharged...........................................H25
Emergency while driving ..............................................................H26
Customer Q&A Guide .......................................................H30
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FCEV : Fuel Cell Electric Vehicle

H4
1. Fuel cell stack
A fuel cell stack is a device that con-
verts the chemical energy into elec-
tricity thorough a chemical reaction
with hydrogen and oxygen. Fuel cell
is different from battery in that it
requires hydrogen and oxygen con-
stantly in order to operate. And it can
produce electricity continually for as
long as hydrogen and oxygen are
supplied. A fuel cell stack is com-
posed of many unit cells to obtain the
desired power for a vehicle.
2. FCEV powertrain
1. High voltage junction box
2. Fuel cell stack
3. Traction motor4. Reduction gear
5. Air compressor
The main components of FCEV are
Fuel cell stack, air processing sys-
tem, fuel processing system, thermal
management system, hydrogen stor-
age tank, high voltage battery, DC-
DC converter, inverter and traction
motor, gear differential unit.
The Air compressor supplies air to fuel
cell system and the hydrogen storage
tank supplies hydrogen fuel to fuel cell
system. Then the electric energy
comes from the fuel cell system.
The electric energy deliveried to the
motor inverter. The energy finally
moves to motor operating.
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If you assemble or disassemble
the stack and fuel cell system,
hydrogen may leak resulting in
fire and this may lead to acci-
dents. Never assemble or disas-
semble the stack and fuel cell
system.
WARNING

H6
Disconnecting negative (-) battery cable
1. Fold up the luggage board of the
liftgate.
2. Disconnect the negative (-) con- nector.
Hydrogen gas detection sensors
They detect a hydrogen leak and
informs a warning of hydrogen leak
to a driver. As informing a warning,
the sensors automatically shut off
hydrogen. Sensors are installed
around the hydrogen storage tanks
and FCEV system module.
These sensors prevent a hydrogen
leak in an emergency. Even if the
hydrogen leak occurs, the Fuel cell
electric operating does not active.
The system operating is changed to
EV (Electric vehicle) mode and you
may drive the vehicle about 2 miles
(3 km). However, we recommend
that you stop the vehicle to the safe-
ty place and contact an authorized
HYUNDAI dealer.
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Never touch orange or high
voltage labeled components
including wires, cables, and
connections.
If the insulators or covers are
damaged or removed, severe
injury or death from electrocu-
tion may occur.
WARNING
In the fuel cell system, the bat-
tery uses high voltage to oper-
ate the motor and other compo-
nents.
This high voltage battery sys-
tem can be very dangerous.
Never touch the system. If you
touch the battery system, seri-
ous injury or death may occur.
WARNING

H7
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•Do not disassemble or assem-
ble the high voltage battery
system. Doing so may result
in electric shock causing
death or serious injury.
If you disassemble or assem-
ble system components
improperly, it may damage the
performance and reliability of
your vehicle.
If coolant and electrolyte
come in contact with your
body, clothes or eyes, immedi-
ately flush with a large quanti-
ty of fresh tap water. Have
your eyes examined by a doc-
tor as soon as possible.
WARNING
Never assemble or disassemble
the high voltage battery system.
If you assemble or disassem-
ble the high voltage battery
system, the durability and
performance of the vehicle
may be damaged.
When you want to check the
high voltage battery system,
contact an authorized
HYUNDAI dealer.
Do not touch the high voltage
battery and high voltage cable
connected to motor (orange
color). Severe burns and elec-
tric shock may occur. For your
safety, do not touch the cover
of electronic components and
electronic cable. Do not
remove the cover of electron-
ic components and electronic
cable. In particular, never
touch the high voltage battery
system when the FCEV sys-
tem is operating. It may result
in death or serious injury.
WARNING
Never use the package mod-
ules (high voltage battery,
inverter, converter) for any
other purpose.
Do not use an after-market
battery charger to charge the
high voltage battery. Doing so
may result in death or serious
injury.
Never get near or put a high
voltage battery system in a
fire. Doing so may result in
serious burns.
Never drill into, strike or oth-
erwise damage the package
modules. An electric shock
may occur resulting in seri-
ous injury or death.
WARNING

H9
Service plug
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The FCEV system contains
many electronic components.
High voltage components like
cables and other parts may emit
electromagnetic waves. Even if
the electromagnetic cover
blocks electromagnetic emis-
sions, electromagnetic waves
may have an effect on electron-
ic appliances. If you park the
vehicle for a long time, the high
voltage battery or 12V battery
will discharge. You need to drive
the vehicle several times per
month. We recommend driving
at least 10 minutes or 2 miles (3
km) when you drive the vehicle.
If the high voltage battery is dis-
charged and if it is impossible
to jump start the vehicle contact
your HYUNDAI dealer.
CAUTION
When you start the FCEV sys-
tem in the "P" or "N" gear
position, the "Ready ( )"
indicator is illuminated in the
cluster. The driver can drive
the vehicle.
When you leave the vehicle,
you should turn off the sys-
tem or shift into the "P" posi-
tion. If you depress the accel-
erator pedal by mistake and
the vehicle is not in the "P"
position, the vehicle will move
abruptly. This may result in
serious injury or death.
WARNING
Never touch the service plug
under the rear seat.
The service plug is attached to
the high voltage battery system.
Touching the service plug will
result in death or serious injury.
Service personnel should fol-
low procedures in service man-
ual.
WARNING

H11
How to Stop the Vehicle
1. Hold down the brake pedal whilethe vehicle is parked.
2. While depressing the brake pedal, shift to P (Park).
3. While depressing the brake pedal, engage the parking brake.
4. While depressing the brake pedal, press the Power button and turn
off the vehicle.
5. Check if the " " indicator is turned OFF on the instrument
cluster.
When the " " indicator is ON and the gear is in a position other
than P (Park), the driver can acci-
dently depress the accelerator
pedal, causing the vehicle to move
unexpectedly.
Virtual Engine Sound System
The Virtual Engine Sound System
generates engine sound for pedestri-
ans to hear vehicle sound because
there is no sound while the FCEV
vehicle is operating.
• If the vehicle is in the ready ( ) mode and the gear is not in P
(Park),
When the gear is shifted to R (Reverse), an additional warning
sound will be heard.
The vehicle does not generate
a sound. Be aware of your
driving environment and drive
safely.
After you park the vehicle or
while you are waiting at a traf-
fic light, check whether there
are children or obstacles
around the vehicle.
Check if there is something
behind the vehicle when driv-
ing in reverse. Pedestrians
may not hear the sound of the
vehicle.
CAUTION

H16
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LCD Display Messages
Check FCEV System
This warning message is displayed
and the warning light illuminates
when the FCEV system is not work-
ing properly.
In this case,have the vehicle checked
by an authorized HYUNDAI dealer.
Power limited due to high
coolant temperature
This warning message is displayed
when the FCEV's stack is overheat-
ed and the power supply to the
FCEV system is limited.
If the warning light stays on when in
"Ready ( )" state or while driving
the vehicle, this indicates that the
fuel cell stack may have failure. In
this case, we recommend you to
drive safely and have your vehicle
inspected by an authorized
HYUNDAI dealer. Replace fuel cell coolant and
filter
This warning message is displayed
when the fuel cell coolant and filter
need to be checked.
In this case, have the vehicle
checked by an authorized HYUNDAI
dealer. Refill electric components
coolant
This warning message is displayed
when the electronic device's coolant
level in the tank is low.
In this case, have the vehicle
checked by an authorized HYUNDAI
dealer and refill the coolant.
Stop vehicle and check power
supply
This warning message is displayed
when any serious malfunction of the
vehicle is detected.
In this case, drive the vehicle imme-
diately to a safe area and turn off the
vehicle. Then turn the vehicle on
again.
If the message is displayed again,
have the vehicle checked by an
authorized HYUNDAI dealer.
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Do not drive on uphill or accel-
erate suddenly when the power
down warning light is on. The
power is limited and may result
in dangerous situation or vehi-
cle damage.
CAUTION

H19
Check fuel cell system! Stop
safely immediately
This warning message is displayed
when any serious malfunction of the
fuel cell system is detected.
In this case, immediately park the
vehicle at a safe area and turn off the
vehicle. Then turn the vehicle on
again.
If the message is displayed again,
have the vehicle checked by an
authorized HYUNDAI dealer.
Unable to start vehicle! Check
high voltage system
This warning message is displayed
when there is a malfunction with the
high voltage system.
If the vehicle will not turn on, have
the vehicle checked by an authorized
HYUNDAI dealer. Unable to start vehicle.
Hydrogen too low
This warning message is displayed
when the fuel is empty and the vehi-
cle is not turned on. The vehicle will
not turn on and we recommend that
you have your vehicle inspected by
an authorized HYUNDAI dealer.
Check FCEV System! Stop and
turn vehicle Off
This warning message is displayed
when there is a temporary malfunc-
tion with the FCEV system. Stop the
vehicle at a safe area and turn off the
vehicle. Then turn on the vehicle
after a while. If the message is dis-
played again, have the vehicle
checked by an authorized HYUNDAI
dealer. Check 12V battery. Stop safely
and engage parking brake
This warning message is displayed
when the voltage of the auxiliary bat-
tery is low. Stop the vehicle at a safe
area and turn off the vehicle. Then
turn on the vehicle after a while. If the
message is displayed again, have
the vehicle checked by an authorized
HYUNDAI dealer.
Low fuel
This warning message is displayed
when you need to refuel the vehicle.
Refuel the vehicle immediately at a
nearby fueling station.
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H21
FCEV mode
Entering FCEV Mode
If you select the "FCEV" menu in the AVN home screen
or the "FCEV" in the menu, you can enter the FCEV
mode.
For details on FCEV Mode, refer to the navigation manu-
al that is provided separately.
FCEV Mode Menu Screen
1. Reachable Range: It shows the reachable range on themap.
2. Fuel cell monitoring: It shows the battery information and the power transmission flow between the compo-
nents.
3. ECO Driving: It shows the fuel efficiency information and environmental contribution.
4. Management : It shows the status of hydrogen tank (warning alert) and 'FCEV Route' setting.
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