fuel cap HYUNDAI NEXO 2020 Owners Manual

1-6
Your vehicle at a glance
F FU
UE
EL
L
C
CE
EL
LL
L
P
PO
OW
WE
ER
R
M
MO
OD
DU
UL
LE
E
C
CO
OM
MP
PA
AR
RT
TM
ME
EN
NT
T
1. Brake fluid reservoir ..........................7-19
2. Air cleaner.........................................7-20
3. Fuse box ...........................................7-53
4. Windshield washer fluid reservoir .....7-20
5. Device cooling coolant reservoir .......7-13
6. Device cooling radiator cap ..............7-14
7. Stack cooling coolant reservoir.........7-17
8. Stack cooling radiator cap ................7-17
OFE078001The actual Fuel cell power module compartment in the vehicle may differ from the illustration.

3-55
Convenient features of your vehicle
3
Fuel Filler Door
Opening the fuel filler door
1. Turn the vehicle off.
2. Push the fuel filler door opener
button.
The fuel filler door does not
open if the vehicle is not off.
The fuel filler door may open after
several seconds from turning off
the vehicle. However, in cold
weather, the fuel door may not
open for about 45 seconds until
the cluster message "Powering
down..." disappears. This is for
protecting the fuel cell system.3. Pull the fuel filler door (1) outward
to access the fuel filler cap.
4. Pull the fuel filler cap (2).
Information
If the fuel filler door does not open
because ice has formed around it, tap
lightly or push on the door to break
the ice and release the door. Do not
pry on the door. If necessary, spray
around the door with an approved de-
icer fluid (do not use radiator anti-
freeze) or move the vehicle to a warm
place and allow the ice to melt.
Closing the fuel filler door
1. Cover the fuel filler with the cap.
2. Close the fuel filler door until it is
latched securely.
i
NOTICE
OFEQ018014L
OFEQ018015N
If the fuel filler cap requires
replacement, you should use
parts for replacement from an
authorized Hyundai dealer. An
incorrect fuel filler cap can
result in a serious malfunc-
tion of the fuel system or
emission control system. you
should contact your HYUNDAI
dealer for replacement.
If the fuel filler door is not
completely closed, the vehicle
is not turned on. Close the
fuel filler door and turn on the
vehicle.
WARNING

3-56
Convenient features of your vehicle
Refueling dangers
Automotive fuels are flammable
materials. When refueling, please
note the following guidelines
carefully. Failure to follow these
guidelines may result in severe
personal injury, severe burns or
death by fire or explosion.
Read and follow all warning
posted at the gas station facil-
ity.
Before touching the fuel noz-
zle, you should eliminate
potentially dangerous static
electricity discharge by touch-
ing another metal part of the
vehicle, a safe distance away
from the fuel filler neck, noz-
zle, or other gas source.
Do not get back into a vehicle
once you have begun refueling
since you can generate static
electricity by touching, rubbing
or sliding against any item or
fabric (polyester, satin, nylon,
etc.) capable of producing stat-
ic electricity. Static electricity
discharge can ignite fuel
vapors resulting in rapid burn-
ing. If you must reenter the
vehicle, you should once again
eliminate potentially danger-
ous static electricity discharge
by touching a metal part of the
vehicle, away from the fuel filler
neck, nozzle or other gasoline
source.
Do not use cellular phones
while refueling. Electric current
and/or electronic interference
from cellular phones can
potentially ignite fuel vapors
causing a fire.
When refueling, always shut
the power off. Once refueling
is complete, check to make
sure the filler cap and filler
door are securely closed,
before starting the vehicle.
DO NOT use matches or a
lighter and DO NOT SMOKE or
leave a lit cigarette in your
vehicle while at a gas station
especially during refueling.
Automotive fuel is highly
flammable and can, when
ignited, result in fire.
If a fire breaks out during refu-
eling, leave the vicinity of the
vehicle, and immediately con-
tact the manager of the gas
station and then contact the
local fire department. Follow
any safety instructions they
provide.
WARNING

3-61
Convenient features of your vehicle
3
- Fuel Cell Stack
Overheats
If the gauge pointer moves
beyond the normal range area
toward the "H" position, it indi-
cates overheating that may dam-
age the fuel cell stack.Hydrogen fuel gauge
This gauge indicates the approxi-
mate amount of fuel remaining in the
fuel tank (The fuel tank capacity is
given in chapter 8). The fuel gauge is
supplemented by a low fuel warning
light which will illuminate when the
fuel tank is nearly empty.Information -Hydrogen
Fueling Station
According to the hydrogen fueling sta-
tion condition, the hydrogen fuel may
not filled fully.i
NOTICE
Running Out of Fuel
Running out of fuel can expose
vehicle occupants to danger.
You must stop and obtain addi-
tional fuel as soon as possible
after the warning light comes
on or when the gauge indicator
comes close to the ''E'' (Empty)
level.
WARNING
Radiator Cap
Never remove the radiator cap
when the fuel cell power mod-
ule is hot. Otherwise the fuel
cell stack coolant may be under
pressure and cause severe
burns. Wait until the fuel cell
power module is cool before
adding coolant to the reservoir.
WARNING
OFE048133

3-156
Convenient features of your vehicle
When using the air conditioning
system, monitor the temperature
gauge closely while driving up
hills or in heavy traffic when out-
side temperatures. Air condition-
ing system operation when climb-
ing a steep grade or in high out-
side ambient temperatures can
cause fuel cell stack overheating.
Continue to use the fan, but turn
the air conditioning system off if
the temperature gauge indicates
fuel cell stack overheating.
Air conditioning system operation
tips
If the vehicle has been parked in
direct sunlight during hot weather,
open the windows for a short time
to let the hot air inside the vehicle
escape.
After sufficient cooling has been
achieved, switch back from recircu-
lation mode to fresh mode. To help reduce moisture inside of
the windows on rainy or humid
days, decrease the humidity inside
the vehicle by operating the air
conditioning system with the win-
dows and sunroof closed.
Use the air conditioning system
every month only for a few minutes
to ensure maximum system per-
formance.
If you operate air conditioner exces-
sively, the difference between the
temperature of the outside air and
that of the windshield could cause
the outer surface of the windshield
to fog up, causing loss of visibility. In
this case, set the mode selection
knob or button to the position
and fan speed control to the lower
speed.
System Maintenance
Cabin air filter
[A] : Outside air, [B] : Recirculated air
[C] : Climate control air filter, [D] : Blower
[E] : Evaporator core, [F] : Heater core
The cabin air filter is installed behind
the glove box. It filters the dust or other
pollutants that enter the vehicle
through the heating and air condition-
ing system.
Have the The cabin air filter replaced
by an authorized HYUNDAI dealer
according to the maintenance sched-
ule.
NOTICE
OIK047401L

5-130
Driving your vehicle
Certification label
The certification label is located on
the driver’s door sill at the center pil-
lar and shows the maximum allow-
able weight of the fully loaded vehi-
cle. This is called the GVWR (Gross
Vehicle Weight Rating). The GVWR
includes the weight of the vehicle, all
occupants, fuel and cargo.
This label also tells you the maxi-
mum weight that can be supported
by the front and rear axles, called
Gross Axle Weight Rating (GAWR).The total weight of the vehicle,
including all occupants, accessories,
cargo, and trailer tongue load must
not exceed the Gross Vehicle Weight
Rating (GVWR) or the Gross Axle
Weight Rating (GAWR). To find out
the actual loads on your front and
rear axles, you need to go to a weigh
station and weigh your vehicle. Be
sure to spread out your load equally
on both sides of the centerline.
OBH059070
Overloading
Never exceed the GVWR for
your vehicle, the GAWR for
either the front or rear axle
and vehicle capacity weight.
Exceeding these ratings can
affect your vehicle’s handling
and braking ability, and cause
an accident.
Do not overload your vehicle.
Overloading your vehicle can
cause heat buildup in your
vehicle’s tires and possible
tire failure, increased stop-
ping distances and poor vehi-
cle handling-all of which may
result in a crash.
WARNING

7-3
7
Maintenance
F
FU
U E
EL
L
C
C E
E L
LL
L
P
P O
O W
W E
ER
R
M
M O
OD
DU
U L
LE
E
C
C O
O M
M P
PA
A R
RT
TM
M E
EN
N T
T
1. Brake fluid reservoir
2. Air cleaner
3. Fuse box
4. Windshield washer fluid reservoir
5. Device cooling coolant reservoir
6. Traction motor radiator cap
7. Stack cooling coolant reservoir
8. Fuel cell stack radiator cap
OFE078001
The actual fuel cell power module compartment in the vehicle may differ from the illus-
tration.

7-14
Maintenance
For mixing percentage, refer to the
following table:
Information
If in doubt about the mix ratio, a 50%
water and 50% antifreeze mix is the
easiest to mix together as it will be the
same quantity of each. It is suitable to
use for most temperature ranges of
- 31°F and higher.
i
Ambient
Temperature Mixture Percentage
(volume)
Antifreeze Water
5°F (-15°C) 35 65
-13°F (-25°C) 40 60
-31°F (-35°C) 50 50
-49°F (-45°C) 60 40
Never remove the
radiator cap or the
drain plug while the
radiator is hot. Hot
coolant and steam
may blow out under pressure,
causing serious injury.
WARNING
OFE078004
Turn the vehicle off and wait
until the parts in the fuel cell
power module compartment
cools down. Use extreme care
when removing the radiator
cap. Wrap a thick towel around
it, and turn it counterclockwise
slowly to the first stop. Step
back while the pressure is
released from the cooling sys-
tem. When you are sure all the
pressure has been released,
press down on the cap, using a
thick towel, and continue turn-
ing counterclockwise to remove
it.

7-15
7
MaintenanceThe electric motor for the cooling fan
is controlled by coolant temperature,
refrigerant pressure and vehicle
speed. As the coolant temperature
decreases, the electric motor will
automatically shut off. This is a nor-
mal condition.
Changing Coolant
Have coolant changed by an author-
ized HYUNDAI dealer according to
the Maintenance Schedule at the
beginning of this chapter.To prevent damage to parts in the
fuel cell power module compart-
ment, put a thick towel around the
coolant cap before refilling the
coolant to prevent the coolant
from overflowing into parts in the
fuel cell power module compart-
ment.
NOTICE
The electric motor for
the cooling fan may
continue to operate
or start up when the
vehicle is not running
and can cause serious injury.
Keep hands, clothing and tools
away from the rotating fan
blades of the cooling fan.
WARNING
Do not use coolant or antifreeze
in the washer fluid reservoir.
Coolant can severely obscure
visibility when sprayed on the
windshield and may cause loss
of vehicle control resulting in an
accident.
Coolant may also cause dam-
age to paint and body trim.
WARNING

Stack cooling coolant
When adding stack coolingcoolant, use only exclusive coolant
for fuel cell stack in authorized
HYUNDAI dealer and never mix
any water or liquid.
An improper coolant mixture can result in severe malfunction or
electric devices damage.
If the vehicle is damaged by adding unspecified liquid except exclusive
coolant for fuel cell stack, it will not
be covered by the warranty.
7-17
7
Maintenance
Never remove the
radiator cap or the
drain plug while the
radiator is hot. Hot
coolant and steam
may blow out under pressure,
causing serious injury.
WARNING
OFE078006
Turn the vehicle off and wait
until the parts in the fuel cell
power module compartment
cools down. Use extreme care
when removing the cap. Wrap a
thick towel around it, and turn it
counterclockwise slowly to the
first stop. Step back while the
pressure is released from the
cooling system. When you are
sure all the pressure has been
released, press down on the
cap, using a thick towel, and
continue turning counterclock-
wise to remove it.