fuel cap Hyundai Santa Fe 2004 Owner's Manual

1FEATURES OF YOUR HYUNDAI
2FUEL RECOMMENDATIONS
CAUTION:Your Hyundai's New Vehicle Limited War-
ranty may not cover damage to the fuel
system and any performance problems that
are caused by the use of fuels containing
methanol or fuels containing MTBE (Methyl
Tertiary Butyl Ether) over 15.0% vol. (Oxy-
gen Content 2.7% weight.)
B010B01A-AATWhat About Gasohol?
Gasohol (a mixture of 90% unleaded gasoline
and 10% ethanol or grain alcohol) may be used
in your Hyundai. However, if your engine devel-
ops driveability problems, the use of 100%
unleaded gasoline is recommended. Fuels with
unspecified quantities of alcohol, or alcohols
other than ethanol, should not be used.
B010A02A-AAT
Use Unleaded Gasoline
Unleaded gasoline with a Pump Octane
Rating of 87 (Research Octane Number 91)
or higher must be used in your Hyundai.
If leaded gasoline is used, it will cause the
catalytic converter to become ineffective and
the emission control system to malfunction.
This can also result in increased maintenance
expense.
To avoid accidental use of leaded fuel, the larger
nozzle used with leaded gasoline at service
stations cannot be inserted into the fuel tank
opening of your Hyundai.
CAUTION:o Do not "TOP-OFF" after the first nozzle
shut off when refueling.
o The fuel cap must be tightened at least
3 clicks, otherwise " " light may
illuminate.
B010C01A-AAT
Use of MTBE
Hyundai recommends that fuels containing
MTBE (Methyl Tertiary Butyl Ether) over 15.0%
vol. (Oxygen Content 2.7% weight) should not
be used in your Hyundai.
Fuel containing MTBE over 15.0% vol. (Oxygen
Content 2.7% weight) may reduce vehicle per-
formance and produce vapor lock or hard
starting.
B010D01A-AATDo Not Use Methanol
Fuels containing methanol (wood alcohol) should
not be used in your Hyundai. This type of fuel
can reduce vehicle performance and damage
components of the fuel system.
!
B010A01O
UNLEADED
FUEL ONLY
!

1FEATURES OF YOUR HYUNDAI
46
!
B290A02A-AAT
ENGINE COOLANT TEMPERATURE
GAUGE
WARNING:
Never remove the radiator cap when the
engine is hot. The engine coolant is under
pressure and could erupt and cause severe
burns. Wait until the engine is cool before
adding coolant to the reservoir.The needle on the engine coolant temperature
gauge should stay in the normal range. If it moves
across the dial to "H" (HOT), pull over and stop as
soon as possible and turn off the engine. Then
open the hood and, after the engine has cooled,
check the coolant level and the water pump drive
belt. If you suspect cooling system trouble, have
your cooling system checked by a Hyundai dealer
as soon as possible.
B290A01O
B280A01A-AAT
FUEL GAUGE
The needle on the gauge indicates the approxi-
mate fuel level in the fuel tank. The fuel capacity
is given in Section 9.
B280A01O
INSTRNMENT CLUSTER

1FEATURES OF YOUR HYUNDAI
72HOOD RELEASE
!
B570A01L-GAT
1. Pull the release knob to unlatch the hood.
WARNING:o If you open the fuel filler cap during high
ambient temperatures, a slight "pres-
sure sound" may be heard. This is nor-
mal and not a cause for concern.
Whenever you open the fuel filler cap,
turn it slowly.
o Make sure the fuel filler cap is replaced
and securely seated after fueling. Failure
to replace or fully seat the fuel filler cap
will result in fuel vapors escaping into
the atmosphere and the check engine
"MIL" indicator illuminating.
o Do not "TOP-OFF" after the first nozzle
shut off when refueling.
B570A01O
B570A02O
!WARNING:o The fuel cap must be tightened at least
3 clicks, otherwise " " light will
illuminate.
o Gasoline vapors are dangerous. Before
refueling, always stop the engine and
never allow sparks or open flames near
the filler area. If you need to replace the
filler cap, use a genuine Hyundai re-
placement part.
B560A02O-1

2DRIVING YOUR HYUNDAI
3BEFORE STARTING THE ENGINE
!!WARNING:o The 2WD Santa Fe is not designed for
off-road use. The 4WD Santa Fe is de-
signed primarily for use on paved roads.
However, occasional use in off-highway
conditions such as established unpaved
roads and non-challenging off-road
trails is allowed. The 4WD Santa Fe is not
designed for blazing new trails, chal-
lenging off-road conditions, or unpaved
hill climbing. Exceeding the conditions
that were intended for the vehicle's pri-
mary design may result in injury or death.
o Utility vehicle has a significantly higher
collision rate than other type of vehicles.
C020A01A-AAT
Before you start the engine, you should always:
1. Look around the vehicle to be sure there are
no flat tires, puddles of oil, water or other
indications of possible trouble.
2. After entering the car, check to be sure the
parking brake is engaged.
3. Check that all windows, and lights are clean.
4. Check that the interior and exterior mirrors
are clean and in position.
5. Check your seat, seatback and headrest to
be sure they are in their proper positions.
6. Lock all the doors.
7. Fasten your seat belt and be sure that all
other occupants have fastened theirs.
8. Turn off all lights and accessories that are
not needed.
9. When you turn the ignition switch to "ON",
check that all appropriate warning lights are
operating and that you have sufficient fuel.
10.Check the operation of warning lights and all
bulbs when key is in the "ON" position. o Utility vehicle have higher ground clear-
ance and a narrower track to make them
capable of performing in a wide variety
of off-road applications. Specific design
characteristics give them a higher center
of gravitiy than ordinary cars. An advan-
tage of the higher ground clearance is a
better view of the road allowing you to
anticipate problem. They are not de-
signed for cornering at the same speeds
as conventional 2-wheel drive vehicles
any more than low-slung sports cars are
designed to perform satisfactorily un-
der off-road conditions. If at all possible,
avoid sharp turns or abrupt maneuvers.
As with other vehicles of this type, fail-
ure to operate this vehicle correctly may
result in loss of control or vehicle rollover.
o In a collision crash, an unbelted person
is significantly more likely to die than a
person wearing a seatbelt.WARNING:

5VEHICLE MAINTENANCE REQUIREMENTS
4SCHEDULED MAINTENANCE
F030B01O-AATR :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
DESCRIPTION
EMISSION CONTROL ITEMS
ENGINE OIL AND FILTER
FUEL FILTER
FUEL LINES, FUEL HOSES AND CONNECTIONS
VACUUM HOSES
CRANKCASE VENTILATION HOSE
VAPOR HOSE AND FUEL FILLER CAP
AIR CLEANER FILTER
SPARK PLUGS (PLATINUM COATED) No.
1
2
3
4
5
6
7
8MILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
R15
24
12
R22.5
36
18
R30
48
24
R
I
I
I
R37.5
60
30
R45
72
36
R52.5
84
42
R
R
I60
96
48
R
I
I
I
R
R67.5
108
54
R75
120
60
R82.5
132
66
R90
144
72
R
I
I
I
R97.5
156
78
R105
168
84
R
R
I112.5
180
90
R120
192
96
R
I
I
I
R
R127.5
204
102
R135
216
108
R142.5
228
114
R150
240
120
R
I
I
I
R
F030A01A-AAT
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle emission services
to protect your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.

5VEHICLE MAINTENANCE REQUIREMENTS
8
F070D01A-AAT
o Manual Transaxle Oil
Inspect the manual transaxle oil according to
the maintenance schedule.
NOTE:If the oil level is low, check for possible leaks
before adding oil. Do not overfill.
F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation, chafing,
cracks, deterioration and any leakage. Replace
any deteriorated or damaged parts immedi-
ately.
F070E03A-AATo Automatic Transaxle Fluid and Filter
The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are
at normal operating temperature. Check the
automatic transaxle fluid level with the engine
running and the transaxle in neutral, with the
parking brake properly applied. Use GENUINE
HYUNDAI ATF or DIAMOND ATF SP-III or SK
ATF SP-III when adding or changing fluid.
F070C01A-AATo Coolant
The coolant should be changed at the intervals
specified in the maintenance schedule.
F060E01A-AATo Timing Belt
Inspect all parts related to the timing belt for
damage and deformation. Replace any dam-
aged parts immediately.
F060J01A-AATo Spark Plugs
Make sure to install new spark plugs of the
correct heat range.
F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter is recom-
mended when the filter is replaced.
F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap should be
inspected at those intervals specified in the
maintenance schedule. Make sure that a new
vapor hose or fuel filler cap is correctly re-
placed.
F065F01O-AAT
o Crankcase Ventilation Hose
Inspect the surface of hose for evidence of heat
and/or mechanical damage. Hard and brittle
rubber, cracking, tears, cuts, abrasions, and
excessive swelling indicate deterioration. Par-
ticular attention should be paid to examine that
hose surface nearest to high heat sources,
such as the exhaust manifold.
Inspect the hose routing to assure that the hose
does not come in contact with any heat source,
sharp edges or moving component which might
cause heat damage or mechanical wear. In-
spect all hose connections, such as clamps and
couplings, to make sure they are secure, and
that no leaks are present. Hose should be
replaced immediately if there is any evidence of
deterioration or damage.

7EMISSION CONTROL SYSTEMS
2EMISSION CONTROL SYSTEM
H010D01A-AAT
3. Exhaust Emission Control System
The Exhaust Emission Control System is a
highly effective system which controls exhaust
emissions while maintaining good vehicle
performace.
H010B01A-AAT
1. Crankcase Emission Control
System
The positive crankcase ventilation system is
employed to prevent air pollution caused by
blow-by gases being emitted from the crank-
case. This system supplies filtered air to the
crankcase through the air intake hose. Inside
the crankcase, the fresh air mixes with blow-by
gases, which then pass through the PCV valve
and into the induction system.
H010A02O-AAT
Your Hyundai is equipped with an emission
control system to meet all requirements of the
U.S. Environmental Protection Agency or Cali-
fornia Air Resources Board.
There are three emission control systems which
are as follows.
(1) Crankcase emission control system
(2) Evaporative emission control system
(3) Exhaust emission control system
In order to assure the proper function of the
emission control systems, it is recommended
that you have your car inspected and main-
tained by an authorized Hyundai dealer in ac-
cordance with the maintenance schedule in this
manual.
Caution for the Inspection and Maintenance
Test (V6 Vehicle with Traction Control Sys-
tem)
o To prevent the vehicle from misfiring
during dynamometer testing, discon-
nect the ABS connector in the engine
compartment. (2.7 V6 only)
o For more information, see shop manual
(Wheel Speed Sensor).
o After dynamometer testing is completed,
erase the ABS/TCS DTC (Diagnotic
Trouble Code) with a GST (Generic Scan
Tool) or Hi-Scan Pro.Canister
Fuel vapors generated inside the fuel tank are
absorbed and stored in the canister. When the
engine is running, the fuel vapors absorbed in
the canister are drawn into the induction system
through the purge control solenoid valve.
Purge Control Solenoid Valve (PCSV)
The purge control solenoid valve is controlled
by the Engine Control Module (ECM); when the
engine coolant temperature is low during idling,
the PCSV closes so that evaporated fuel is not
taken into the engine. After the engine warms-
up during ordinary driving, the PCSV opens to
introduce evaporated fuel to the engine.
H010C01S-AAT2 . Evaporative Emission Control (Includ-
ing ORVR: Onboard Refueling Vapor
Recovery) System
The Evaporative Emission Control System is
designed to prevent fuel vapors from escaping
into the atmosphere.
(The ORVR system is designed to allow the
vapors from of the fuel tank to be loaded into a
canister while refueling at the gas station, pre-
venting the escape of fuel vapors into the
atmosphere.)

9VEHICLE SPECIFICATIONS
2
J060A01O-AATFUEL SYSTEM
J050A01O-AAT
BRAKE
J040A02O-AATELECTRICAL
J030A01O-AAT
TIRE
J020A01O-AATPOWER STEERING
J010A02O-AAT
MEASUREMENT
177.1 (4500)
71.5 (1820)
65.2(1655)/67.3(1710)*
65.9(1675)/68.1(1730)*
103.1 (2620)
60.6 (1540)
60.6 (1540) Overall length
Overall width
Overall height
Wheel base
Wheel tread
Front
Rear
Type
Wheel free play
Rack stroke
Oil pump typeRack and pinion
0 ~ 1.18 in. (0 ~ 30 mm)
5.5 in. (142 mm)
Vane type
Tire pressure
30 (207)Tire
Standard
Item
Battery
Generator2.4 DOHC2.7 V6
110A (13.5 V)
Dual hydraulic with brake booster
Ventilated disc
Disc type
Cable operated on rear wheel Type
Front brake type
Rear brake type
Parking brake
19 us.gal (15.8 imp.gal, 72 liter)psi (kpa)
Size
225/70 R16Fuel tank capacity
3.5 V6
120A (13.5 V)
MF 68 AH (12 V) 2WD
4WD* With roof rackin. (mm)

10INDEX
3
Corrosion protection
Cleaning the interior ....................................................................... 4-5
Protecting your Hyundai from corrosion ....................................... 4-2
Washing and waxing ...................................................................... 4-3
Cruise Control ...................................................................................1-75
D
Defrosting / Defogging ......................................................................1-87
Door
Central door lock ............................................................................ 1-7
Door locks ...................................................................................... 1-4
Front door edge warning light ......................................................1-74
Locking, unlocking front door with a key ...................................... 1-5
Drink Holder ......................................................................................1-55
Drive Belts .........................................................................................6-20
Driving
Driving for economy .....................................................................2-22
Smooth cornering.........................................................................2-23
Winter driving ...............................................................................2-23
E
Emission Control System................................................................... 7-2
Engine
Before starting the engine .............................................................. 2-3
Compartment (2.4 DOHC) ............................................................ 6-2
Compartment (2.7 V6) ................................................................... 6-3
Compartment (3.5 V6) ................................................................... 6-4
Coolant ........................................................................................... 6-8
Coolant temperature gauge .........................................................1-46If the engine overheats .................................................................. 3-4
Number........................................................................................... 8-2
Oil ................................................................................................... 6-6
Starting ........................................................................................... 2-5
Engine Exhaust Can Be Dangerous .................................................. 2-2
F
Fan Speed Control ............................................................................1-79
Floor Mat Anchor ..............................................................................1-73
Fog Light
Front.............................................................................................1-52
Front Seats
Adjustable front seats ..................................................................1-11
Adjustable headrests ...................................................................1-13
Adjusting seat forward and rearward ..........................................1-12
Adjusting seatback angle .............................................................1-12
Fuel
Auto fuel cut switch ......................................................................1-71
Capacity......................................................................................... 9-2
Gauge...........................................................................................1-46
Recommendations......................................................................... 1-2
Fuel Filler Lid
Remote release............................................................................1-71
Full-time 4WD Operation ..................................................................2-18
Fuses................................................................................................6-21
G
General Checks.................................................................................. 6-5
Glove Box ..........................................................................................1-60

Seoul KoreaPrinting: MAR. 16, 2004
Publication No.: A26O-EU43X
Printed in Korea
SERVICE STATION INFORMATION
FUEL:
UNLEADED gasoline only
Pump Octane Rating of 87 (Research Octane Number 91) or higher.
FUEL TANK CAPACITY
US.gal (Imp.gal., liter) 19 (15.8, 72)
TIRE PRESSURE:
See the label on the driver's side of the center pillar outer panel.
OTHER TIRE INFORMATION:
See pages 8-2 through 8-7.
HOOD RELEASE:
Pull handle under left side of dash.
ENGINE OIL:
API grade SH, SG or SG/CD multigrade and fuel efficient oil. Use SAE
10W-30, 10W-40 or 10W-50 if normal temperatures are above -10°F
(-23°C). For other viscosity recommendations, see page 6-6 or 9-4.
MANUAL TRANSAXLE:
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) Oil level
should be up to filler-bolt hole in housing beside differential.
AUTOMATIC TRANSAXLE:
Apply the parking brake, with the engine running, shift the selector lever
through all ranges and return to “N” (Neutral) position. Then check the
level of fluid on the dipstick. Use only HYUNDAI GENUINE ATF
available at your dealer or DIAMOND ATF SP-III or SK ATF SP-III.
QUICK INDEX
o Car will not start ....................................................................... 3-2
o Flat tire ..................................................................................... 3-6
o Warning light/chime comes on ................................... 1-42 ~ 1-45
o Engine overheats ...................................................................... 3-4
o Towing of your vehicle ........................................................... 3-10
o Starting the engine ................................................................... 2-5
o Driving tips for first 1,200 miles (2,000 km) .......................... 1-3
o Scheduled maintenance ............................................................ 5-4
o Reporting safety defects ........................................................... 8-8