ecu Hyundai Santa Fe 2015 - RHD (UK, Australia) Service Manual

639
What to do in an emergency
3.Install the towing hook by turning it
clockwise into the hole until it is
fully secured.
4.Remove the towing hook and
install the cover after use.Emergency towing
If towing is necessary, we recom-
mend you to have it done by a
HYUNDAI authorised repairer or a
commercial tow truck service.If towing service is not available in an
emergency, your vehicle may be
temporarily towed using a cable or
chain secured to the emergency tow-
ing hook under the front (or rear) of
the vehicle. Use extreme caution
when towing the vehicle. A driver
must be in the vehicle to steer it and
operate the brakes.
Towing in this manner may be done
only on hard-surfaced roads for a
short distance and at low speed.
Also, the wheels, axles, power train,
steering and brakes must all be in
good condition.
• Do not use the towing hooks to pull
a vehicle out of mud, sand or other
conditions from which the vehicle
cannot be driven out under its own
power.
• Avoid towing a vehicle heavier than
the vehicle doing the towing.
• The drivers of both vehicles should
communicate with each other fre-
quently.
ODM062014
ODM062015
■Front
■Rear

What to do in an emergency
40 6
• Before emergency towing, check
that the hook is not broken or dam-
aged.
• Fasten the towing cable or chain
securely to the hook.
• Do not jerk the hook. Apply steady
and even force.
• To avoid damaging the hook, do
not pull from the side or at a verti-
cal angle. Always pull straight
ahead.• Use a towing strap less than 5 m
(16 feet) long. Attach a white or red
cloth (about 30 cm (12 inches)
wide) in the middle of the strap for
easy visibility.
• Drive carefully so that the towing
strap is not loosened during tow-
ing.
WARNING
Use extreme caution when tow-
ing the vehicle.
• Avoid sudden starts or erratic
driving manoeuvres which
would place excessive stress
on the emergency towing
hook and towing cable or
chain. The hook and towing
cable or chain may break and
cause serious injury or dam-
age.
• If the disabled vehicle is
unable to be moved, do not
forcibly continue the towing.
We recommend that you con-
tact a HYUNDAI authorised
repairer or a commercial tow
truck service for assistance.
• Tow the vehicle as straight
ahead as possible.
• Keep away from the vehicle
during towing.
OXM069009
CAUTION
• Attach a towing strap to the
tow hook.
• Using a portion of the vehicle
other than the tow hooks for
towing may damage the body
of your vehicle.
• Use only a cable or chain
specifically intended for use
in towing vehicles. Securely
fasten the cable or chain to
the towing hook provided.

77
Maintenance
Engine compartment precau-
tions (Diesel engine)
• The piezo injector operates at high
voltage (maximum 200v).
Therefore, the following accidents
may occur.
- Direct contact with the injector or
injector wiring may cause electric
shock or damage your muscle or
nerve system.
- The electromagnetic wave from
the operating injector may cause
the artificial heart pacemaker to
malfunction.
• Follow the safety tips provided
below, when you are checking the
engine room whilst the engine is
running.
- Do not touch the injector, injector
wirings, and the engine computer
whilst the engine is running.
- Do not remove the injector con-
nector whilst the engine is run-
ning.
- People using pacemakers must
not go near the engine whilst the
engine is starting or running.
WARNING- Diesel Engine
Never work on injection system
with engine running or within 30
seconds after shutting off
engine. High-pressure pump,
rail, injectors and high-pressure
pipes are subject to high pres-
sure even after the engine
stopped. The fuel jet produced
by fuel leaks may cause serious
injury, if it touches the body.
People using pacemakers
should not move than 30cm
closer to the ECU or wiring har-
ness within the engine room
whilst engine is running, since
the high currents in the elec-
tronic engine control system
produce considerable magnetic
fields.(Continued)
• When you remove the interior
trim cover with a flat head (-)
driver, be careful not to dam-
age the cover.
• Be careful when you replace
and clean bulbs to avoid
burns or electrical shock.

711
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the car
is being driven in severe conditions,
more frequent oil and filter changes
are required.
Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary.
Fuel filter (cartridge)
A clogged filter can limit the speed at
which the vehicle may be driven,
damage the emission system and
cause multiple issues such as hard
starting. If an excessive amount of
foreign matter accumulates in the
fuel tank, the filter may require
replacement more frequently.
After installing a new filter, run the
engine for several minutes, and
check for leaks at the connections.
We recommend that the fuel filter be
replaced by a HYUNDAI authorised
repairer.
Fuel lines, fuel hoses and con-
nections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. We recommend that the fuel
lines, fuel hoses and connectionsr be
replaced by a HYUNDAI authorised
repairer.
WARNING - Diesel only
Never work on injection system
with engine running or within 30
seconds after shutting off
engine. High pressure pump,
rail, injectors and high pressure
pipes are subject to high pres-
sure even after the engine
stopped. The fuel jet produced
by fuel leaks may cause serious
injury, if it touch the body.
People using pacemakers
should not move than 30cm
closer to the ECU or wiring har-
ness within the engine room
whilst engine is running, since
the high currents in the
Common Rail system produce
considerable magnetic fields.
CAUTION
When you are inspecting the
belt, place the ignition switch in
the LOCK/OFF or ACC position.

Maintenance
12 7
Vapour hose and fuel filler cap
The vapour hose and fuel filler cap
should be inspected at those inter-
vals specified in the maintenance
schedule. Make sure that a new
vapour hose or fuel filler cap is cor-
rectly replaced.
Vacuum crankcase ventilation
hoses (if equipped)
Inspect the surface of hoses for evi-
dence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterio-
ration. Particular attention should be
paid to examine those hose surfaces
nearest to high heat sources, such
as the exhaust manifold.
Inspect the hose routing to assure
that the hoses do not come in con-
tact with any heat source, sharp
edges or moving component which
might cause heat damage or
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.
Air cleaner filter
We recommend that the air cleaner
filter be replaced by a HYUNDAI
authorised repairer.
Spark plugs
(for petrol engine)
Make sure to install new spark plugs
of the correct heat range.
Valve clearance
(for petrol engine)
Inspect excessive valve noise and/or
engine vibration and adjust if neces-
sary. We recommend that the system
be serviced by a HYUNDAI autho-
rised repairer.
WARNING
Do not disconnect and inspect
spark plugs when the engine is
hot. You may burn yourself.

723
Maintenance
PARKING BRAKE
Checking the parking brake
Ty p e A
Check whether the stroke is within
specification when the parking brake
pedal is depressed with 30 kg (66 lb,
294N) of force. Also, the parking
brake alone should securely hold the
vehicle on a fairly steep grade. If the
stroke is more or less than specified,
we recommend that the system be
serviced by a HYUNDAI authorised
repairer.
Stroke : 8~9 notch
Type B
Check the stroke of the parking
brake by counting the number of
“clicks’’ heard whilst fully applying it
from the released position. Also, the
parking brake alone should securely
hold the vehicle on a fairly steep
grade. If the stroke is more or less
than specified, we recommend that
the system be serviced by a
HYUNDAI authorised repairer.
Stroke : 5~6 “clicks’’ at a force of
20 kg (44 lbs, 196 N).OCM050015R
ODM052015/H

Maintenance
32 7
BATTERY
For best battery service
• Keep the battery securely mount-
ed.
• Keep the battery top clean and dry.
• Keep the terminals and connec-
tions clean, tight, and coated with
petroleum jelly or terminal grease.
• Rinse any spilled electrolyte from
the battery immediately with a
solution of water and baking soda.
• If the vehicle is not going to be
used for an extended time, discon-
nect the battery cables.
✽NOTICE
Basically equipped battery is main-
tenance free type. If your vehicle is
equipped with the battery marked
with LOWER and UPPER on the
side, you can check the electrolyte
level. The electrolyte level should be
between LOWER and UPPER. If
the electrolyte level is low, it needs to
add distilled (demineralized) water
(Never add sulfuric acid or other
electrolyte). When refill, be careful
not to splash the battery and adja-
cent components. And do not over-
fill the battery cells. It can cause cor-
rosion on other parts. After then
ensure that tighten the cell caps. We
recommend that you contact a
HYUNDAI authorised repairer.WARNING- Battery
dangers
Always read the follow-
ing instructions carefully
when handling a battery.
Keep lighted cigarettes
and all other flames or
sparks away from the
battery.
Hydrogen, a highly com-
bustible gas, is always
present in battery cells
and may explode if ignit-
ed.
Keep batteries out of the
reach of children
because batteries con-
tain highly corrosive
SULFURIC ACID. Do not
allow battery acid to
contact your skin, eyes,
clothing or paint finish.
(Continued)
ODM072021

Maintenance
50 7
3. Check the removed fuse; replace it
if it is blown. To remove or insert
the fuse, use the fuse puller in the
engine compartment fuse panel.
4. Push in a new fuse of the same
rating, and make sure it fits tightly
in the clips. If it fits loosely, we rec-
ommend that you consult a
HYUNDAI authorised repairer.Multi fuse
If the multi fuse is blown, it must be
removed as follows:
1. Disconnect the negative battery
cable.
2. Remove the bolts shown in the
picture above.
3. Replace the fuse with a new one
of the same rating.
4. Reinstall in the reverse order of
removal.
✽NOTICE
If the multi fuse is blown, we recom-
mend that you consult a HYUNDAI
authorised repairer.
CAUTION
After checking the fuse box in
the engine compartment,
securely install the fuse box
cover. If not, electrical failures
may occur from water leaking
in.ODM072047

Maintenance
60 7
DescriptionSymbol Fuse ratingProtected Component
FUSE
TRAILER 115ATrailer Lamp & Power Outlet
WIPER10ABCM, PCM/ECM
WIPER FRT25ARLY. 5 (Wiper (LO) Relay), Front Wiper Motor
B/UP LAMP10AM/T - Back-Up Lamp Switch, A/T - Rear Combination Lamp (IN) LH/RH,
Electro Chromic Mirror, Trailer Lamp & Power Outlet, Audio, A/V & Navigation
Head Unit
ABS37.5AABS Control Module, ESC Control Module
SENSOR57.5APCM/ECM, Mass Air Flow Sensor
TCU15ATCM (DSL), Transaxle Range Switch
F/PUMP15AFuel Pump Relay
ECU115AG4KE/G4KJ/G6DF : PCM
D4HA/D4HB (VGT Regular Engine Pack) : TCM (A/T)
ECU210AD4HA/D4HB : Electronic VGT Actuator
SENSOR310A
G4KE : Injector #1/#2/#3/#4
G6DF : PCM, Injector #1/#2/#3/#4/#5/#6, Fuel Pump Relay
D4HA/D4HB (VGT Regular Engine Pack) : Lambda Sensor, Stop Lamp Switch
D4HA (VGT Low Power Engine Pack) : Lambda Sensor

Maintenance
78 7
License plate lamp bulb
replacement
1. Loosen the lens retaining screws
with a philips head screwdriver.
2. Remove the lens.
3. Remove the bulb by pulling it
straight out.
4. Install a new bulb.
5. Reinstall the lens securely with the
lens retaining screws.
Door courtesy lamp bulb
replacement (if equipped)
If the light bulb does not operate, we
recommend that you checked a
HYUNDAI authorised repairer.
ODM042261/HODM072039