engine Hyundai Sonata
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: , Model line: , Model:Pages: 286, PDF Size: 9.58 MB
Page 182 of 286

If the Engine Will Not Start ............................................ 3-2
Jump Starting ................................................................ 3-3
If the Engine Overheats ................................................ 3-4
Tire Pressure Monitoring System (TPMS) .................... 3-5
Spare Tire ..................................................................... 3-9
If You Have a Flat Tire ................................................3-10
Changing a Flat Tire ....................................................3-10
If Your Vehicle Must Be Towed...................................3-15
Emergency Towing.....................................................3-17
If You Lose Your Keys................................................3-18
3
WHAT TO DO IN AN EMERGENCY
3
Page 183 of 286

32WHAT TO DO IN AN EMERGENCY
IF THE ENGINE WILL NOT START!
D010A01A-AAT
D010B02A-AATIf Engine Doesn't Turn Over or Turns
Over Slowly
D010C02Y-AATIf Engine Turns Over Normally but
Does Not Start1. Check fuel level.
2. With the key in the "OFF" position, check
all connectors at ignition, coil and spark
plugs. Reconnect any that may be dis-
connected or loose.
3. Check the fuel line in the engine com-
partment.
4. If the engine still does not start, call a
Hyundai dealer or seek other qualified
assistance.
D010D01A-AATIf Engine Stalls While Driving1. Reduce your speed gradually, keeping
a straight line. Move cautiously off the
road to a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your
vehicle will not start, contact a Hyundai
dealer or seek other qualified assis-
tance.If the engine stalls at a crossroad and
crossingIf the engine stalls at a crossroad or cross-
ing, set the shift lever in the N (Neutral)
position and then push the vehicle to a safe
place.
WARNING:
If the engine will not start, do not push or
pull the car to start it. This could result in
a collision or cause other damage. In
addition, push or pull starting may cause
the catalytic converter to be overloaded
and create a fire hazard.
1. If your car has an automatic transaxle,
be sure the gear selector lever is in "N"
or "P" and the emergency brake is set.
2. Check the battery connections to be
sure they are clean and tight.
ONF078017
3. Turn on the interior light. If the light dims
or goes out when you operate the starter,
the battery is discharged.
4. Check the starter connections to be
sure they are securely tightened.
5. Do not push or pull the vehicle to start it.
See instructions for "Jump Starting".
Page 184 of 286

3
WHAT TO DO IN AN EMERGENCY
3
JUMP STARTING!
o If you should accidentally get acid on
your skin or in your eyes, immediately
remove any contaminated clothing and
flush the area with clean water for at
least 15 minutes. Then promptly obtain
medical attention. If you must be trans-
ported to an emergency facility, continue
to apply water to the affected area with
a sponge or cloth.
o The gas produced by the battery during
the jump-start operation is highly
explosive. Do not smoke or allow a
spark or an open flame in the vicinity.
o The battery being used to provide the
jump start must be 12-volt. If you cannot
determine that it is a 12-volt battery, do
not attempt to use it for the jump start.
o To jump start a car with a discharged
battery, follow this procedure exactly:
1. If the booster battery is installed in
another vehicle, be sure the two vehicles
are not touching.
2. Turn off all unnecessary lights and
acces-sories in both vehicles.
3. Attach the clamps of the jumper cable in
the exact location shown on the illustra-
tion. First, attach one clamp of the jumper
cable to the positive (+) post or cable of
the discharged battery.Then attach the other end of the same
cable to the positive (+) post or cable of
the booster battery. Next, using the other
cable, attach one clamp to the negative
(-) post or cable of the booster battery.
Then attach the other end of that cable
to a solid metal part of the engine of the
vehicle with the discharged battery
away from the battery. Do not connect
the cable to any moving part.
4. Start the engine in the car with the
booster battery and let it run for a few
minutes. This will help to assure that the
booster battery is fully charged. During
the jumping operation, run the engine
in this vehicle at about 2,000 rpm.
5. Start the engine in the car with the
discharged battery using the normal
starting procedure. After the engine
starts, leave the jumper cables con-
nected and let the engine run at fast idle
or about 2,000 rpm for several minutes.
6. Carefully remove the jumper cables in
the reverse order of attachment.
If you do not know why your battery became
discharged (because the lights were left
on, etc.), have the charging system checked
by your Hyundai dealer.
D020A03A-AAT
WARNING:
The gas produced by the battery during
the jump-start operation is highly
explosive. If these instructions are not
followed exactly, serious personal injury
and damage to the vehicle may occur! If
you are not sure how to follow this
procedure, seek qualified assistance.
Automobile batteries contain sulfuric
acid. This is poisonous and highly
corrosive. When jump starting, wear pro-
tective glasses and be careful not to get
acid on yourself, your clothing or on the
car.
HNF4001
Booster
batteryDischarged
battery
Page 185 of 286

34WHAT TO DO IN AN EMERGENCY
IF THE ENGINE OVERHEATS
!!
!
WARNING:
While the engine is running, keep hair,
hands and clothing away from moving
parts such as the fan and drive belts to
prevent injury.
5. If the water pump drive belt is broken or
engine coolant is leaking out, stop the
engine immediately and call the nearest
Hyundai dealer for assistance.
WARNING:
Do not remove the radiator cap when the
engine is hot. This can allow coolant to be
blown out of the opening and cause se-
rious burns.6. If you cannot find the cause of the
overheat-ing, wait until the engine
temperature has returned to normal.
Then, if coolant has been lost, carefully
add coolant to the reservoir (page 6-9)
to bring the fluid level in the reservoir up
to the halfway mark.
7. Proceed with caution, keeping alert for
further signs of overheating. If
overheating happens again, call a
Hyundai dealer for assistance.
CAUTION:
Serious loss of coolant indicates there is
a leak in the cooling system and this
should be checked as soon as possible
by a Hyundai dealer.
D030A02A-AATIf your temperature gauge indicates over-
heating, you experience a loss of power, or
hear loud pinging or knocking, the engine
is probably too hot. If this happens, you
should:
1. Pull off the road and stop as soon as it
is safe to do so.
2. Place the gear selector lever in "P"
(automatic) or neutral (manual
transaxle) and set the parking brake. If
the air conditioning is on, turn it off.
3. If engine coolant is running out under
the car or steam is coming out from the
hood, stop the engine. Do not open the
hood until the coolant has stopped
running or the steaming has stopped. If
there is no visible loss of engine coolant
and no steam, leave the engine running
and check to be sure the engine cooling
fan is operating. If the fan is not running,
turn the engine off.
4. Check to see if the water pump drive belt
is missing. If it is not missing, check to
see that it is tight. If the drive belt seems
to be satisfactory, check for coolant
leaking from the radiator, hoses or under
the car. (If the air conditioning had been
in use, it is normal for cold water to be
draining from it when you stop).
Page 196 of 286

3
WHAT TO DO IN AN EMERGENCY
15
D060J02O-AATAfter Changing Wheels
If you have a tire gauge, remove the
valve cap and check the air pressure. If
the pressure is lower than recom-
mended, drive slowly to the nearest
service station and inflate to the correct
pressure. If it is too high, adjust it until Wheel nut tightening torque:
Steel wheel & aluminium alloy wheel:
65-80 lb.ft (900-1,100 kg.cm)
HNF5016-A
it is correct. Always reinstall the valve
cap after checking or adjusting tire
pressure. If the cap is not replaced, air
may leak from the tire. If you lose a
valve cap, buy another and install it as
soon as possible.
After you have changed wheels, al-
ways secure the flat tire in its place and
return the jack and tools to their proper
storage locations.
IF YOUR VEHICLE MUST BE
TOWEDD080A01O-GATIf your vehicle has to be towed, it should be
done by your Hyundai dealer or a
commercial tow truck service. This will
help assure that your vehicle is not dam-
aged in towing. Also, professionals are
generally aware of local laws governing
towing. In any case, rather than risk damage
to your car, it is suggested that you show
this information to the tow truck operator.
Be sure that a safety chain system is used
and that all local laws are observed.
It is recommended that your vehicle be
towed with a wheel lift and dollies or flatbed
equipment with all the wheels off the
ground.!
CAUTION:
o Your vehicle can be damaged if towed
incorrectly!
o Be sure the transaxle is in neutral.
o When the engine will not start, be sure
the steering is unlocked by placing
the key in the "ACC" position.
Page 198 of 286

3
WHAT TO DO IN AN EMERGENCY
17
!
D080B02NF
CAUTION:
o Automatic Transaxle:
Be sure to use a towing dolly under the
front wheels.
A vehicle with an automatic transaxle
should never be towed from the rear with
the front wheels on the ground. This can
cause serious damage to the transaxle.
3) It is recommended that your vehicle be
towed with all the wheels off the ground.
EMERGENCY TOWINGD080D01NF-AAT
!
D080D02NF-A
For emergency towing when no commer-
cial tow vehicle is available, attach a tow
cable, chain or strap to the towing hook
under the front of your car. Do not attempt
to tow your vehicle in this manner on any
unpaved surface. This could result in
serious damage to your car.
Nor should towing be attempted if the
wheels, drive train, axles, steering or
brakes are damaged. Before towing, be
sure the transaxle is in neutral and the key
is in "ACC" (with the engine off) or in the
"ON" position (with the engine running). A
driver must be in the towed car to steer it
and operate the brakes.
CAUTION:
If the car is being towed with all four
wheels on the ground, it can be towed
only from the front. Be sure that the
transaxle is in neutral. Do not tow at
speeds greater than 30 mph (50 km/h)
and for more than 15 miles (25 km). Be
sure the steering is unlocked by placing
the key in the "ACC" position. A driver
must be in the towed vehicle to operate
the steering and brakes.NOTE:Before towing, check the level of the
automatic transaxle fluid. If it is below
the "HOT" range on the dipstick, add
fluid. If you cannot add fluid, a towing
dolly must be used.
Page 203 of 286

4
CORROSION PREVENTION AND APPEARANCE CARE4
If you find any nicks or scratches in the
paint, use touch-up paint to cover them to
prevent corrosion. To protect the paintwork
of the car against corrosion, you must
clean your Hyundai (at least once a month).
Give special attention
to the removal of salt, mud and other sub-
stances on the underside of the
splashboards of the car. Make sure that the
outlets and the underside of the doors are
open. Paint damage can be caused by
small accumulation of tar, industrial
precipitation, tree resin, insects and bird
droppings, when not removed immediately.
If water alone is not strong enough to
remove the accumulated dirt, use a mild
car washing solution. Be sure to rinse the
surface after washing to remove the
solution. Never allow the solution to dry on
the painted surfaces. To clean whitewall tires, use a stiff brush or
soapy steel-wool scouring pad.
To clean plastic wheel covers, use a clean
sponge or soft cloth and water.
To clean cast aluminum alloy wheels, use
a mild soap or neutral detergent. Do not
use abrasive cleaners. Protect the bare-
metal surfaces by cleaning, polishing and
waxing. Because aluminum is subject to
corrosion, be sure to give aluminum alloy
wheels special attention in winter. If you
drive on salted roads, clean the wheels
thoroughly afterwards.
After washing, be sure to rinse thoroughly.
If soapy water dries on the finish, streaking
will result.
When the weather is warm and the humidity
low, you may find it necessary to rinse each
section immediately after washing to avoid
streaking.
After rinsing, dry the car using a damp
chamois or soft, absorbent cloth. The
reason for drying the car is to remove water
from the car so it will dry without water
spots. Don't rub, this can damage the finish.
CAUTION:
!
OJB037800
o Water washing in the engine compart-
ment including high pressure water
washing may cause the failure of elec-
trical circuits located in the engine
compartment.
o Never allow water or other liquids to
come in contact with electrical/elec-
tronic components inside the vehicle
as this may damage them.
Page 207 of 286

5
VEHICLE MAINTENANCE REQUIREMENTS2
F010C01A-AATSpecified Scheduled ProceduresThese are the procedures such as
inspections, adjustments and
replacements that are listed in the
maintenance charts starting on page 5-4.
These procedures must be performed at
the intervals shown in the maintenance
schedule to assure that your warranty
remains in effect. Although it is strongly
recommended that they be performed by
the trained technicians at your Hyundai
dealer, these procedures may be per-
formed at any qualified service facility.
It is suggested that genuine Hyundai
service parts be used for any required
repairs or replacements. Other parts of
equivalent quality such as engine oil,
engine coolant, manual or auto transaxle
oil, brake fluid and so on which are not
supplied by Hyundai Motor Company or its
distributor may be used without affecting
your warranty coverage but you should
always be sure these are equivalent to the
quality of the original Hyundai parts. Your
Owner's Handbook provides further
information about your warranty coverage.
F010A01A-AATService RequirementsTo ensure that you receive the greatest
number of miles of satisfying operation
from your Hyundai, certain maintenance
procedures must be performed. Although
careful design and engineering have
reduced these to a minimum, those that
are required are of the utmost importance.
It is your responsibility to have these main-
tenance procedures performed to comply
with the terms of the warranties covering
your new Hyundai. The Owner's Handbook
supplied with your new vehicle provides
further information about these warranties.
F010B01A-AATMaintenance RequirementsThe maintenance required for your
Hyundai can be divided into three main
areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance
MAINTENANCE INTERVALS
Page 209 of 286

5
VEHICLE MAINTENANCE REQUIREMENTS4
SCHEDULED MAINTENANCEF030B04NF-AATR :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.F030A01NF-AATThe following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle
emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever
occurs first.
DESCRIPTION
EMISSION CONTROL ITEMS
ENGINE OIL AND FILTER
FUEL FILTER
FUEL LINES, FUEL HOSES AND CONNECTIONS
VACUUM HOSE
CRANKCASE VENTILATION HOSES
VAPOR HOSE AND FUEL FILLER CAP
AIR CLEANER FILTER
VALVE CLEARANCE
SPARK PLUGS (IRIDIUM COATED)
FUEL TANK AIR FILTER
ELECTRONIC THROTTLE CONTROL No.
1
2
3
4
5
6
7
8
9
10
11MILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
R
I
I
I15
24
12
R
I
I
I
I
I22.5
36
18
R
I
I
I30
48
24
R
I
I
I
I
R
R37.5
60
30
R
R
I
I
I45
72
36
R
I
I
I
I
I52.5
84
42
R
I
I
I
I60
96
48
R
I
I
I
I
R
I
R67.5
108
54
R
I
I
I75
120
60
R
R
I
I
I
I
I82.5
132
66
R
I
I
I90
144
72
R
I
I
I
I
R
R97.5
156
78
R
I
I
I
R105
168
84
R
I
I
I
I
I
I112.5
180
90
R
R
I
I
I120
192
96
R
I
I
I
I
R
I
R127.5
204
102
R
I
I
I135
216
108
R
I
I
I
I
I142.5
228
114
R
I
I
I150
240
120
R
R
I
I
I
I
R
R
Page 211 of 286

5
VEHICLE MAINTENANCE REQUIREMENTS6
MAINTENANCE UNDER SEVERE USAGE
CONDITIONS
SEVERE DRIVING CONDITIONSA - Repeatedly driving short distance of less than 5miles (8km) in
normal temperature or less than 10miles (16km) in freezing
temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-
spread roads
D - Driving in areas using salt or other corrosive materials or in
very cold weatherF040A02NF-AATThe following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below
for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F (32°C)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle
towing
J - Driving over 100 MPH (170 Km/h)
K - Frequently driving in stop-and-go conditionsENGINE OIL AND FILTER
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT, UPPER ARM BALL JOINT
DRIVE SHAFTS AND BOOTS
MANUAL TRANSAXLE OIL
CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOWER UNIT)
AUTOMATIC TRANSAXLE FLUID
MAINTENANCE ITEM
R
R
R
I
I
I
I
R
R
R
EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 60,000 MILES (96,000 KM)
MORE FREQUENTLY
EVERY 30,000 MILES (48,000 KM)
DRIVING
CONDITION MAINTENANCE
INTERVALS MAINTENANCE
OPERATION
A, B, C, D, E, F, G, H, I, K
C, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G, H, I
C, D, E, F
A, C, D, E, F, G, H, I, J
C, E
A, C, E, F, G, H, I