torque Hyundai Sonata 2004 Owner's Manual

WHAT TO DO IN AN EMERGENCY 3- 9
D080A01A-AATIF YOUR CAR MUST BE TOWEDD060I01Y-AAT8. Lower Vehicle and Tighten NutsD060J01A-AATAfter Changing Wheels
Lower the car to the ground by turning the jack
handle counterclockwise. Then position the
wrench as shown in the drawing and tighten the
wheel nuts. Be sure the socket is seated com-
pletely over the nut. Do not stand on the wrench
handle or use an extension pipe over the wrench
handle.
Go around the wheel tightening every other nut
until they are all tight. Then double-check each
nut for tightness and reinstall the wheel cover.
After changing wheels, have a technician tighten
the wheel nuts to their proper torque as soon as
possible.
Wheel nut tightening torque:Steel wheel & aluminium alloy wheel:
65-80 lb.ft (900-1,100 kg.cm)If you have a tire gauge, remove the valve cap
and check the air pressure. If the pressure is
lower than recommended, drive slowly to the
nearest service station and inflate to the correct
pressure. If it is too high, adjust it until it is correct.
Always reinstall the valve cap after checking or
adjusting tire pressure. If the cap is not re-
placed, air may leak from the tire. If you lose a
valve cap, buy another and install it as soon as
possible.
After you have changed wheels, always secure
the flat tire in its place in the trunk and return the
jack, jack handle, and tools to their proper
storage locations.
CAUTION:Your car can be damaged if towed incor-
rectly!
If your car has to be towed, it should be done by
your Hyundai dealer or a commercial tow truck
service. This will help assure that your car is not
damaged in towing. Also, professionals are
generally aware of state and local laws govern-
ing towing. In any case, rather than risk damage
to your car, it is suggested that you show this
information to the tow truck operator. Be sure
that a safety chain system is used and that all
state and local laws are observed.
!
o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE
D060D02Y
D040B01YHEF-209

5- 8 VEHICLE MAINTENANCE REQUIREMENTS
F070M01Y-AATo Steering Gear Box, Linkage & Boots/
Lower Arm Ball Joint, Upper Arm Ball
Joint
With the vehicle stopped and engine off, check
for excessive free-play in the steering wheel.
Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged
parts.
F070G02A-AATo Brake Fluid
Check brake fluid level in the brake fluid reser-
voir. The level should be between "MIN" and
"MAX" marks on the side of the reservoir. Use
only hydraulic brake fluid conforming to DOT 3
or DOT 4.
F070D01A-AATo Manual transaxle oil
Inspect the manual transaxle oil according to
the maintenance schedule.
NOTE:If the oil level is low, check for possible leaks
before adding oil. Do not overfill.
F070F01A-AATo Brake Hoses and Lines
Visually check for proper installation, chafing,
cracks, deterioration and any leakage. Replace
any deteriorated or damaged parts immedi-
ately.
F070E04A-AATo Automatic Transaxle Fluid and Filter
The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are
at normal operating temperature. Check the
automatic transaxle fluid level with the engine
running and the transaxle in neutral, with the
parking brake properly applied. Use Genuine
Hyundai ATF or DIAMOND ATF SP-III or SK
ATF SP-III when adding or changing fluid.
F070K01A-AATo Exhaust Pipe and Muffler
Visually inspect the exhaust pipes, muffler and
hangers for cracks, deterioration, or damage.
Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections or
replace parts as necessary.
F070J01A-AAT
o Brake Pads, Calipers and Rotors
Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leakage.
F070H01A-AAT
o Rear Brake Drums and Linings/
Parking Brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,
and excessive wear. Inspect the parking brake
system including the parking brake lever and
cables. For detailed service procedures, refer
to the Shop Manual.
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for loose-
ness or damage. Retighten to the specified
torque.

6- 4 DO-IT-YOURSELF MAINTENANCE
G020C01A-AATVehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch
operation
o Automatic transaxle operation, including
"Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning incor-
rectly, inspect it carefully and seek assistance
from your Hyundai dealer if service is needed.
G020B01A-AATVehicle Exterior
The following should be checked monthly:
o Overall appearance and condition
o Air filter condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare
tire)
G020A01A-AATGENERAL CHECKS
Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine Coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition

6- 6 DO-IT-YOURSELF MAINTENANCE
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G040A03A-AATCHANGING THE OIL AND FILTERG030D01A-AATAdding Oil
If the oil level is close to or below the "L" mark,
add oil until it reaches the "F" mark. To add oil:
1. Remove the oil filler cap by turning it counter-
clockwise.
2. Add oil, then check the level again. Do not
overfill.
3. Replace the cap by turning it clockwise.
The distance between the "F" and "L" marks is
equal to about 1 quart of oil.The engine oil and filter should be changed at
those intervals specified in the maintenance
schedule in Section 5. If the car is being driven
in severe conditions, more frequent oil and filter
changes are required.
The procedure for changing the oil and filter is
as follows:
1. Park the car on level ground and set the
parking brake. Start the engine and let it
warm up until the needle on the coolant
temperature gauge moves above the lowest
mark. Turn the engine off and place the gear
selector lever in "P" (automatic) or reverse
gear (manual transaxle). Set the parking
brake.
G030D01Y
HSM394
DOHC V6DOHC V62. Open the hood and remove the engine oil
filler cap.
3. Slide underneath the car and loosen the
drain plug by turning it counterclockwise with
a wrench of the proper size. Be sure that a
drain pan is in position to catch the oil as it
drains out, then remove the drain plug.
WARNING:Be very careful when draining the engine oil
as it may be hot enough to burn you!
4. When the oil has stopped draining, replace
the drain plug using a new washer and
retighten by turning it clockwise.
Tightening torque is: 3.5 ~ 4.5 kgf.m

DO-IT-YOURSELF MAINTENANCE 6- 7
!
!
5. Remove the oil filter by turning it counter-
clockwise with a oil filter wrench of the proper
size. A certain amount of oil will come out
when you remove the filter. So be sure to
have your drain pan in place underneath it.
6. Install a new oil filter in accordance with the
instructions on the carton or on the filter itself.
Do not over-tighten.
Tightening torque is: 1.2 ~ 1.6 kgf.m
Be sure that the mounting surface on the
engine is clean and that the old gasket is
removed completely. Lubricate the new
gasket on the filter with clean engine oil
before installation.
7. Refill the crankcase with the recommended
engine oil. Refer to the specification in chap-
ter 9 for engine oil capacity.
8. Start the engine and check to be sure no oil
is leaking from the drain plug or oil filter.
9. Shut off the engine and recheck the oil level.G050A01A-AATCHECKING AND CHANGING THE EN-
GINE COOLANT
WARNING:
Do not remove the radiator cap when the
engine is hot. When the engine is hot, the
engine coolant is under pressure and may
erupt through the opening if the cap is
removed. You could be seriously burned if
you do not observe this precaution. Do not
remove the radiator cap until the radiator is
cool to the touch.
NOTE:Always dispose of used engine oil in an
environmentally acceptable manner. It is
suggested that it be placed in a sealed
container and taken to a service station for
reclamation. Do not pour the oil on the
ground or put it into the household trash.
PROPOSITION 65 WARNING:Used engine oil may cause irritation or
cancer of the skin if left in contact with the
skin for prolonged periods of time. Used
engine oil contains chemicals that have
caused cancer in laboratory animals. Al-
ways protect your skin by washing your
hands thoroughly with soap and warm
water as soon as possible after handling
used oil.