Maintenance Hyundai Sonata 2012 Repair Manual

Maintenance50
7FUSESA vehicle’s electrical system is protected
from electrical overload damage by
fuses. This vehicle has 2 fuse panels, one locat-
ed in the driver’s side panel bolster, the
other in the engine compartment.
If any of your vehicle’s lights, acces-
sories, or controls do not work, check the
appropriate circuit fuse. If a fuse has
blown, the element inside the fuse will be
melted.
If the electrical system does not work,
first check the driver’s side fuse panel.
Always replace a blown fuse with one of
the same rating.
If the replacement fuse blows, this indi-
cates an electrical problem. Avoid using
the system involved and immediately
consult an authorized HYUNDAI dealer.
Three kinds of fuses are used: blade type
for lower amperage rating, cartridge type,and multi fuse for higher amperage rat-ings.
OBK079042
Normal
Normal
Blade type
Cartridge type
Multi fuse Blown
Blown
Normal Blown
WARNING
- Fuse replace-
ment
 Never replace a fuse with any-
thing but another fuse of the
same rating.
 A higher capacity fuse could cause damage and possibly a
fire.
 Never install a wire or aluminum foil instead of the proper fuse -
even as a temporary repair. It may
cause extensive wiring damage
and a possible fire.
CAUTION
Do not use a screwdriver or any
other metal object to remove fuses because it may cause a short circuitand damage the system.

751
Maintenance
Instrument panel fuse replace-
ment1. Turn the ignition switch and all otherswitches off.
2. Open the fuse panel cover. 3. Pull the suspected fuse straight out.
Use the removal tool provided in the
engine compartment fuse panel.
4. Check the removed fuse; replace it if it is blown.
5. Push in a new fuse of the same rating, and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized
HYUNDAI dealer.
If you do not have a spare, use a fuse of the same rating from a circuit you maynot need for operating the vehicle, such as the cigarette lighter fuse.
If the headlights or other electrical com-
ponents do not work and the fuses are
OK, check the fuse panel in the engine
compartment. If a fuse is blown, it must
be replaced.
OYF079020
OYF079021

Maintenance52
7Memory fuseYour vehicle is equipped with a memory
fuse to prevent battery discharge if your
vehicle is parked without being operated
for prolonged periods. Use the following
procedures before parking the vehicle for
prolonged periods.
1. Turn off the engine.
2. Turn off the headlights and tail lights.
3. Open the driver’s side panel cover and
pull up the memory fuse.
✽ ✽NOTICE• If the memory fuse is pulled up from
the fuse panel, the warning chime,
audio, clock and interior lamps, etc.,
will not operate. Some items must be
reset after replacement. Refer to
“Battery” in this section.
• Even though the memory fuse is pulled up, the battery can still be dis-
charged by operation of the head-
lights or other electrical devices.
Engine compartment fuse
replacement1. Turn the ignition switch and all other
switches off.
2. Remove the fuse panel cover by pressing the tab and pulling up.
OYF079022
OYF079023

753
Maintenance
3. Check the removed fuse; replace it if itis blown. To remove or insert the fuse,
use the fuse puller in the engine com-
partment fuse panel.
4. Push in a new fuse of the same rating, and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized
HYUNDAI dealer.
Multi fuseIf the multi fuse is blown, it must be
removed as follows:
1. Turn off the engine.
2. Disconnect the negative battery cable.
3. Remove the fuse panel on the rightside in the engine compartment.
4. Remove the nuts shown in the picture above.
5. Replace the fuse with a new one of the same rating.
6. Reinstall in the reverse order of removal.
✽ ✽NOTICEIf the multi fuse is blown, consult an
authorized HYUNDAI dealer.
CAUTION
After checking the fuse panel in the
engine compartment, securelyinstall the fuse panel cover. If not,electrical failures may occur from water contact.
OYF079024

Maintenance54
7
✽
✽
NOTICENot all fuse panel descriptions in this
manual may be applicable to your vehi-
cle. It is accurate at the time of printing.
When you inspect the fuse panel in your
vehicle, refer to the fuse panel label.
Inner panel fuse panel
Engine compartment fuse panelFuse/relay panel descriptionInside the fuse/relay panel covers, you can find the fuse/relay label describing fuse/relay name and capacity.
OYF079025/OYF079026

755
Maintenance
Instrument panel (Driver’s side fuse panel)
Description Fuse ratingProtected component
P/SEAT DRI 30A Driver Manual Switch
AMP 30A AMP, JBL AMP
TRUNK 10A Trunk Lid Relay, Trunk Room Lamp, Fuel Filler Door & Trunk Lid Switch
SAFETY POWER
WINDOW 25A Safety Power Window Module
P/WDW ASST 20A Passenger Power Window Switch
P/WDW LH 25A Power Window Main Switch, Rear Power Window Switch LH
SPARE 7.5A -
SPARE 10A -
PDM 2 7.5A FOB Holder, Start Stop Button Switch, PDM, Smart Key Module
MODULE 3 7.5A Key Solenoid, Sport Mode Switch
P/WDW RH 25A Power Window Main Switch, Rear Power Window Switch RH
SPARE 10A -
HTD MIRR 10A Driver/Passenger Power Outside Mirror
P/SEAT ASST 20A -
S/HEATER FRT 15A Driver/Passenger Seat Warmer Module
PDM 25A PDM
ROOM LP (POWER
CONNECTOR) 10AInstrument Cluster, Driver/Passenger Door Lamp, Ignition Key ILL. & Door Warning Switch, BCM,
Tire Pressure Monitoring Module, A/C Control Module, Room Lamp, Front Monitor, Glove Box Lamp,
Data Link Connector, Vanity Lamp LH/RH, Auto Light & Photo Sensor, RF Receiver, Overhead Console
Lamp, Clock
AUDIO (POWER
CONNECTOR) 15A Audio, A/V & Navigation Head Unit

Maintenance56
7
Description Fuse rating Protected component
CLOCK 10ABCM, Clock, Front Monitor, Smart Key Module, PDM, Audio, Power Outside Mirror Switch, AMP,
JBL AMP, Overhead Console Lamp, Rear Camera Module, A/V & Navigation Head Unit
SPARE 10A -
A/CON 7.5A E/R Fuse & Relay Box(Blower Relay), A/C Control Module
S/HEATER RR 20A Rear Seat Warmer Switch LH/RH
SUN ROOF 20A Sunroof Motor
POWER OUTLET 1 15A Front Power Outlet #1
MODULE 2 7.5A BCM, Rear Camera Module, Electro Chromic Mirror, Sunroof Motor
WIPER 25A E/R Fuse & Relay Box(Wiper Relay), Front Wiper Motor, Multifunction Switch(Wiper)
MODULE 5 7.5A PDM
DR LOCK 20A Door Lock/Unlock Relay
POWER OUTLET 1 15A Front Power Outlet #2
MODULE 1 7.5AInstrument Cluster(ON/START Input), Clock, Sport Mode Switch IND., Audio,
Driver/Passenger Seat Warmer Module, BCM
IG 1 20A E/R Fuse & Relay Box (Fuse - ESC 3 10A, ECU 4 10A, B/UP LP 10A, TCU 2 10A)
SPARE 20A -
A/BAG 15A SRS Control Module, Telltale Lamp, Passenger Weight Classification Sensor
START 1 7.5AW/O Smart Key-Ignition Lock Switch, Burglar Alarm Relay, E/R Fuse & Relay Box (Start 1 Relay)
With Smart Key-PDM
MDPS 10A Yaw Rate Sensor, ESP Off Switch, EPS Control Module
PDM 3 7.5A PDM, Smart Key Module
SPARE 10A -
A/BAG IND. 7.5A Instrument Cluster(IND.)
VACUUM PUMP
20A
Vacuum pump

757
Maintenance
Engine compartment main fuse panel
DescriptionFuse rating Protected component
MULTI FUSE C/FAN HI
(2.0 TGDI)
60A C/Fan High Relay
B+ 3 60AI/P Junction Box (Fuse - P/WDW ASST 20A, P/WDW LH 25A, P/WDW RH 25A , TRUNK
10A, S/HEATER FRT 15A, PDM 25A, MODULE 3 7.5A, SAFETY POWER WINDOW 25A,
Power Connector - AUDIO 15A, Power Window Relay)
IGN 1 40A W/O Smart Key - Ignition Switch, With Smart Key - ACC Relay, IG1 Relay
ESC 1 40A ESC Module, Multipurpose Check Connector
RR HTD 40A RR HTD Relay
BLOWER 40A Blower Relay
B+ 4 60AI/P Junction Box (Fuse - P/SEAT DRIV 30A, AMP 30A, PDM 2 7.5A, IPS 2 /IPS 3 /IPS 5
/IPS 8)
MDPS
80A
EPS Control Module
FUSE B+ 2 50A
I/P Junction Box (Fuse - SUNROOF 20A, DR LCOK 20A, IPS 1 /IPS 4 /IPS 6 /IPS 7 /IPS
9, Power Connector - ROOM LP 10A)
A/CON
10A
A/C Control Module (Auto)
B/UP LP 10A Back-up Lamp Switch (M/T), B/UP LP Relay (A/T)
ESC 3 10A ESC Module, Multipurpose Check Connector
TCU 2 15A Vehicle Speed Sensor (M/T), Transaxle Range Switch (A/T), Start2 Relay
ECU 4 10A Stop Lamp Switch, PCM
IGN 2 30A W/O Smart Key - Ignition Switch, Start1 Relay, With Smart Key - Start 1 Relay, IG 2 Relay
EMS 40A EMS Box (Fuse - HORN 15A, ECU 3 10A, ECU 1 30A, F/PUMP 20A)
ESC 2 30A ESC Module, Multipurpose Check Connector
WIPER 10A PCM
RR HTD IND 10A A/C Control Module
AMS 15A Battery Sensor
TCU 1 20A PCM

Maintenance58
7
Description Fuse rating Protected component
FUSE STOP LP
15A Stop Lamp Switch
DEICER 20A Deicer Relay
SPARE 20A -
C/FAN (2.4 GDI) 40A C/Fan Low Relay, C/Fan High Relay
C/FAN LO
(2.0 TGDI) 40A C/Fan Low Relay
IGN COIL 20A Ignition Coil #1 /#2 /#3 /#4, Condenser
SENSOR 1 15A Oxygen Sensor (Up), Oxygen Sensor (Down)
SENSOR 2 15AImmobilizer Module, Camshaft Position Sensor #1 /#2, Purge Control Solenoid Valve,
Variable Intake Solenoid Valve, Crankshaft Position Sensor, Oil Control Valve #1 /#2,
Canister Close Valve
INJECTOR 15A F/Pump Relay
F/PUMP 20A F/Pump Relay
ECU 3 10A PCM
HORN 15A Horn Relay, B/Horn Relay
ECU 1 30A ECU Relay
SPARE 25A -
SPARE 20A -
SPARE 15A -
SPARE 10A -

759
Maintenance
LIGHT BULBSUse only bulbs of the specified wattage.
✽
✽NOTICEAfter heavy, driving rain or washing,
headlight and taillight lenses could
appear frosty. This condition is caused by
the temperature difference between the
lamp inside and outside. This is similar
to the condensation on your windows
inside your vehicle during the rain and
doesn’t indicate a problem with your
vehicle. If the water leaks into the lamp
bulb circuitry, have the vehicle checked
by an authorized HYUNDAI dealer.
WARNING
- Working on
the lights
Prior to working on the light, firmly
apply the parking brake, ensure
that the ignition switch is turned to
the LOCK position and turn off the
lights to avoid sudden movement
of the vehicle and burning your fin-
gers or receiving an electric shock.
CAUTION
Be sure to replace the burned-out
bulb with one of the same wattage rating. Otherwise, it may causedamage to the fuse or electric wiring system.
CAUTION
If you don’t have necessary tools,the correct bulbs and the expertise,consult an authorized HYUNDAIdealer. In many cases, it is difficult to replace vehicle light bulbsbecause other parts of the vehiclemust be removed before you canget to the bulb. This is especially true if you have to remove the head-light assembly to
get to the bulb(s).
Removing/installing
the headlight
assembly can result in damage to the vehicle.