steering Hyundai Sonata

6
DO-IT-YOURSELF MAINTENANCE
20
1.18 in.
(30 mm)
CHECKING THE FREE-PLAYG150A01A-AATSTEERING WHEELTo check the steering wheel free-play, stop the
car with the wheels pointed straight ahead and
gently move the steering wheel back and forth.
Use very light finger pressure and be sensitive
to changes in resistance that mark the limits of
the free-play. If the free-play is greater than
specified, have it inspected by your Hyundai
dealer and adjusted or repaired if necessary.
HNF2165
!
5. Replace the climate control air filter by lifting
it.
6. Installation is the reverse order of disassem-
bly.
CAUTION:
To prevent pollutants from entering the car,
be sure to properly install the climate con-
trol air filter.
HNF5018
G160A01A-GATCLUTCH PEDALWith the engine off, press lightly on the clutch
pedal until you feel a change in resistance. This
is the clutch pedal free-play. The free-play
should be within the limits specified in the illus-
tration. If it is not, have it inspected by your
Hyundai dealer and adjusted or repaired if
necessary.
G160A01HR
0.24~0.51 in.
(6~13 mm)

6
DO-IT-YOURSELF MAINTENANCE
21
G170A01A-AATBRAKE PEDALWith the engine off, press down on the brake
pedal several times to reduce the vacuum in the
brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change in
resistance. This is the brake pedal free-play.
The free-play should be within the limits speci-
fied in the illustration above. If it is not, have it
inspected by your Hyundai dealer and adjusted
or repaired if necessary.
G160A01HR
0.12 ~ 0.31 in.
(3 ~ 8 mm)
CHECKING BRAKE PEDAL
CLEARANCEG180A01A-AATYou need a helper to check the brake pedal
clearance. With the engine running, have your
helper press down on the brake pedal several
times and then hold it down with a force of about
110 lbs (50 kg, 490 N). The brake pedal clear-
ance is the distance from the top surface of the
brake pedal to the asphalt sheeting under the
floor mat.
If the brake pedal clearance is not within the
limits specified in the illustration, have it in-
spected by your Hyundai dealer and adjusted
or repaired if necessary.
G180A01L
2.95 in.
(75 mm)
G190A02NF-GATCHECKING DRIVE BELTS
G140D01NF
(2.4L)
(3.3L)
G140D02NF
Power steering
COMP Water
pump pullyGenerator
Power steering
COMP Water pump pully
Generator
Damper pulleyDamper pulley
Auto tensionerAuto tensioner

6
DO-IT-YOURSELF MAINTENANCE
26
FOR MORE INFORMATION ABOUT
YOUR HYUNDAI
G240A01A-AATPOWER STEERING HOSESIt is suggested that you check the power steer-
ing hose connections for fluid leakage at those
intervals specified in the vehicle maintenance
schedule in Section 5.
The power steering hoses should be replaced
if there is severe surface cracking, pulling,
scuffing or worn spots. Deterioration of the hose
could cause premature failure.
POWER STEERING FLUID LEVELG230A01NF-AAT
to make certain that the power steering fluid
level is between the "MAX" and "MIN" level
markings on the fluid reservoir.NOTE:Grinding noise from the power steering
pump may be heard immediately after the
engine is started in extremely cold condi-
tions (below - 4°F). If the noise stops during
warm up, there is no abnormal function in
the system. It is due to a power steering
fluid characteristic in extremely cold condi-
tions.
Recommended Fluid
Use PSF-4 type fluidNOTE:Do not start the engine when the power
steering oil reservoir is empty.
G230A01NFG230A02NF
(2.4L)(3.3L)
G250A01A-AATIf you desire additional information about main-
taining and servicing your Hyundai, you may
purchase a factory Shop Manual at your Hyundai
dealer's parts department. This is the same
manual used by dealership technicians and
while it is highly technical it can be useful in
obtaining a better understanding of your car and
how it works.
The power steering fluid level should be checked
regularly. To check the power steering fluid
level, be sure the engine is "OFF", then check

8
CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS
11
!
WARNING:
To reduce the chance or serious or
fatal injuries from an accident caused
by tire failure or loss of vehicle con-
trol:
o Replace tires that are worn, show
uneven wear, or are damaged.
Worn tires can cause loss of brak-
ing effectiveness, steering con-
trol, and traction.
o Do not drive your vehicle with too
little or too much pressure in your
tires. This can lead to uneven
wear and tire failure.
o When replacing tires, never mix
radial and bias-ply tires on the
same car. You must replace all
tires (including the spare) if mov-
ing from radial to bias-ply tires.
HNF5015 I090A04JM-AAT
WHEN TO REPLACE TIRES
The original tires on your car have tread
wear indicators. The location of tread
wear indicators is shown by the "TWI"
or " " marks, etc. The tread wear
indicators appear when the tread depth
is 0.06 in. (1.6 mm). The tire should be
replaced when these appear as a solid
bar across two or more grooves of the
tread. Always replace your tires with
those of the recommended size. If you
change wheels, the new wheel's rim
width and offset must meet Hyundai
specification.
Tread wear
indicator 0.06 in. (1.6 mm)
I080A01A-AATTIRE TRACTION
Tire traction can be reduced if you drive
on worn tires, tires that are improperly
inflated or on slippery road surfaces.
Tires should be replaced when tread
wear indicators appear. To reduce the
possibility of losing control, slow down
whenever there is rain, snow or ice on
the road.

9
VEHICLE SPECIFICATIONS2
3.3L
130A (13.5V)
J010A03NF-AATMEASUREMENTJ060A01NF-AATFUEL SYSTEMJ020A01NF-AATPOWER STEERING
J030A02NF-AATTIREItem
Battery
AlternatorJ040A01NF-GATELECTRICAL
2.4L
110A (13.5V) in.(mm)
Fuel tank capacity
17.7us.gal (14.7 imp.gal, 67 liter)
ITEM
MF68AH
J050A01NF-AATBRAKE
Dual hydraulic with brake booster
Ventilated disc
Disc type
Cable operated on rear wheel Type
Front brake type
Rear brake type
Parking brake
Type
Wheel free play
Rack stroke
Oil pump typeRack and pinion
0 ~ 1.18 in. (0 ~ 30 mm)
5.90 in. (150 mm)
Vane type
2.4L/3.3L
189.9 (4800)
72.1 (1832)
58.0 (1475)
107.4 (2730)
61.61 (1565)
61.02 (1550) Overall length
Overall width
Overall height
Wheel base
Wheel tread
Front
Rear
Inflation Pressure
30PSI (210kPa)
60PSI (420kPa)
Type
Full
Temporary
Size
P215/60R16
P215/55R17
P225/50R17
T125/80D16

9
VEHICLE SPECIFICATIONS4
Oil & Grease Standard
API SJ, SL
or ABOVE, SAE 5W-20, SAE 5W-30 (ALL TEMP. RANGE)
ILSAC GF-3 SAE 10W-30 (ABOVE 0°F(-18°C))
or ABOVE
HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4)
HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other
brands meeting the SP III specification approved by Hyundai Motor Co..
Ethylene glycol base for aluminum radiator
PSF-4 TYPE FLUID
DOT 3 or DOT 4 Equivalent
LUBRICATION CHARTJ080A04NF-AAT
Quantity (Us. qts)(Imp. qts, Liter)
Drain and refill;
2.4L : 4.54 (3.78, 4.3) (With oil filter)
3.3L : 5.49 (4.57, 5.2) (With/Without oil
filter)
2.0 (1.67, 1.9)
2.4L : 8.24 (6.86, 7.8)
3.3L : 11.52 (9.59, 10.9)
2.4L : 6.87 (5.72, 6.5)
2.4L : 6.66 (5.54, 6.3)
3.3L : 8.66 (7.21, 8.2)
0.95 (0.79, 0.9)
As required Item
Engine Oil
Recommends
Transaxle
Coolant
Power steering
Brake and clutch fluid
Manual Transaxle
Automatic Transaxle
Manual
Automatic

10
INDEX
5
M
Maintenance Intervals
Explanation of scheduled maintenance items .............................. 5-7
Maintenance under severe usage conditions.............................. 5-6
Scheduled maintenance................................................................ 5-4
Service requirements.................................................................... 5-2
Mirrors
Day/night inside rearview ............................................................1-79
Homelink mirror ............................................................................1-80
Outside rearview..........................................................................1-78
Outside rearview mirror heater ..................................................1-79
Multi Box ...........................................................................................1-76
O
Odometer.........................................................................................1-58
Outside Rearview Mirror .................................................................1-78
P
Parking Brake..................................................................................1-86
Power Adjustable Pedals ................................................................2-12
Power Outlets..................................................................................1-68
Power Steering Fluid Level .............................................................6-26R
Rear Seat
Armrest.........................................................................................1-94
Folding rear seatbacks ...............................................................1-20
Rear seatback safety lock ..........................................................1-20
Warning.........................................................................................1-21
Rear Window Defroster Switch ......................................................1-67
Reporting Safety Defects ................................................................8-16
S
Seat
Front.............................................................................................1-14
Rear..............................................................................................1-20
Seat Belts
3-Point system.............................................................................1-24
Adjusting your seat belt ...............................................................1-26
Care of seat belts ........................................................................1-23
Pre-tensioner seat belt ................................................................1-34
Precautions..................................................................................1-21
Rear seat center 3-point system with combination
locking retractor........................................................................1-26
Seatback Pocket.............................................................................1-71
Shopping Bag Holder.......................................................................
1-70
Speedometer....................................................................................1-57
Starting Procedure............................................................................. 2-5

10
INDEX
6
Steering Wheel
Free-play......................................................................................6-20
Tilt and telescopic type ...............................................................1-93
Tilt type .........................................................................................1-92
Stereo Sound System ...................................................................1-115
Sunglass Holder..............................................................................1-75
Sun Visor..........................................................................................1-91
Sunroof.............................................................................................1-71
T
Tachometer......................................................................................1-57
Theft-Alarm System........................................................................... 1-8
Tires
All season tires.............................................................................. 8-9
Balancing......................................................................................8-10
Chains............................................................................................. 8-9
Changing a flat tire ......................................................................3-10
Checking the inflation pressure.................................................... 8-4
If you have a flat tire...................................................................3-10
Information...................................................................................... 8-2
Maintenance.................................................................................8-12
Pressure......................................................................................... 8-3
Replacement................................................................................8-11
Rotation.........................................................................................8-10
Sidewall labeling............................................................................. 8-5
Snow tires...................................................................................... 8-9
Spare tire........................................................................................ 3-9
Terminology and definitions.......................................................... 8-7
Traction.........................................................................................8-11Towing
A trailer (or vehicle) .....................................................................2-20
Emergency...................................................................................3-17
If your vehicle must be towed....................................................3-15
Transaxle
Automatic........................................................................................ 2-8
Automatic transaxle fluid checking.............................................6-15
Manual............................................................................................ 2-6
Manual transaxle oil checking....................................................6-14
Trip Computer..................................................................................1-59
Trip Odometer.................................................................................1-58
Trunk Lid..........................................................................................1-86
V
Vehicle Identification Number (VIN) ................................................. 8-2
Vehicle Load Limit ............................................................................2-23
Vehicle Specifications........................................................................ 9-1
W
Warning and Indicator Lights ..........................................................1-52
Warranties for Your Hyundai Vehicle.............................................8-13
Windows
Power............................................................................................1-11
Windshield Wiper and Washer ........................................................1-65
Intermittent wiper operation .........................................................1-66
Mist wiper operation....................................................................1-66
Windshield washer operation......................................................1-65
Windshield Wiper Blades .................................................................6-12