warning Hyundai Sonata

DO-IT-YOURSELF MAINTENANCE 6- 15
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G130A01A-AATCHECKING THE CLUTCH FLUID
To Check the Clutch FluidG130B02A-AATTo Replace the Fluid
Recommended brake fluid conforming to DOT
3 or DOT 4 specification should be used. The
reservoir cap must be fully tightened to avoid
contamination from foreign matter or moisture.
NOTE:Do not allow any other liquids to contami-
nate the brake fluid. Seal damage will result.
WARNING:Handle brake fluid carefully. It can damage
your vision if it gets into your eyes. Use only
DOT 3 or DOT 4 specification fluid from a
sealed container. Do not allow the fluid can
or reservoir to remain open any longer than
required. This will prevent entry of dirt and
moisture which can damage the brake sys-
tem and cause improper operation.
To add brake fluid, first wipe away any dirt then
unscrew the fluid reservoir cap. Slowly pour the
recommended fluid into the reservoir. Do not
overfill. Carefully replace the cap on the reser-
voir and tighten.
!
The clutch fluid level in the master cylinder
should be checked when performing other un-
der hood services. The system should be
checked for leakage at the same time. Check
to make certain that the clutch fluid level is
always between the "MAX" and "MIN" level
markings on the fluid reservoir. Fill as required.
Fluid loss indicates a leak in the clutch system
which should be inspected and repaired imme-
diately. Consult your Hyundai dealer.
WARNING:Use caution when handling brake fluid. It
can damage your vision if you get it in your
eyes. It will also damage your vehicle's
paint if spilled on it and not removed imme-
diately.
G140A01A-AATAIR CONDITIONING CARE
Keeping the Condenser Clean
The air conditioning condenser (and engine
radiator) should be checked periodically for
accumulation of dirt, dead insects, leaves, etc.
These can interfere with maximum cooling ef-
ficiency. When removing such accumulations,
brush or hose them away carefully to avoid
bending the cooling fans.
G130A01Y
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DO-IT-YOURSELF MAINTENANCE 6- 19
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If any of your car’s lights or other electrical
accessories stop working, a blown fuse could
be the reason. If the fuse has burned out, you
will see that the metal strip inside the fuse has
burned through. If you suspect a blown fuse,
follow this procedure:
1. Turn off the ignition and all other switches.
2. Open the instrument panel junction box and
examine each fuse. Remove each fuse by
pulling it toward you (a small "fuse puller" tool
is contained in the fuse box to simplify this
operation).
3. Be sure to check all other fuses even if you
find one that appears to have burned out.
4. Replace the blown fuse by pressing a new
fuse of the same rating into place. The fuse
should be a snug fit. If it is not, have the fuse
clip repaired or replaced by a Hyundai dealer.
HXGS416Fuse Puller
G210A01A-AATCHECKING THE BATTERY
WARNING:
Batteries can be dangerous! When working
with batteries, carefully observe the follow-
ing precautions to avoid serious injuries.
The fluid in the battery contains a strong solution
of sulfuric acid, which is poisonous and highly
corrosive. Be careful not to spill it on yourself or
the car. If you do spill battery fluid on yourself,
immediately do the following:
o If battery fluid is on your skin, flush the
affected areas with water for at least 15
minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your
eyes with water and get medical assistance
as soon as possible. While you are being
driven to get medical assistance, continue to
rinse your eyes by using a sponge or soft
cloth saturated with water.
o If you swallow battery fluid, drink a large
quantity of water or milk followed by milk of
magnesia, eat a raw egg or drink vegetable
oil. Get medical assistance as soon as
possible. If you do not have a spare fuse, you may be
able to borrow a fuse of the same or lower
rating from an accessory you can tempo-
rarily get along without (the radio or cigarette
lighter, for example). Always remember to
replace the borrowed fuse.
CAUTION:A burned-out fuse indicates that there is a
problem in the electrical circuit. If you re-
place a fuse and it blows as soon as the
accessory is turned on, the problem is
serious and should be referred to a Hyundai
dealer for diagnosis and repair. Never re-
place a fuse with anything except a fuse
with the same or a lower amperage rating.
A higher capacity fuse could cause damage
and create a fire hazard.
NOTE:See page 6-29 for the junction box descrip-
tions.
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G200B03Y
GoodBurned out

6- 20 DO-IT-YOURSELF MAINTENANCE
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G230A03A-AATPOWER STEERING FLUID LEVEL
G220B01A-AATChecking Engine Cooling Fan
The engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.
G220A01A-AATCHECKING ELECTRIC COOLING
FANS
G220C01A-AATChecking Condenser Cooling Fan
The condenser coolant fan should come on
automatically whenever the air conditioning is in
operation.
G210B02A-AATChecking the Battery
Keep the battery clean. Any evidence of corro-
sion around the battery posts or terminals
should be removed using a solution of house-
hold baking soda and warm water. After the
battery terminals are dry, cover them with a light
coating of grease. While batteries are being charged (either by a
battery charger or by the vehicle's generator),
they produce explosive gases. Always ob-
serve these warnings to prevent injuries from
occurring:
o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in
the area.
o Keep children away from the area.
WARNING:The cooling fan is controlled by engine
coolant temperature and may sometimes
operate even when the engine is not run-
ning. Use extreme caution when working
near the blades of the coolant fan, so that
you are not injured by a rotating fan blade.
As the engine coolant temperature de-
creases the fan will automatically shut off.
This is a normal condition.
The power steering fluid level should be checked
regularly. To check the power steering fluid
level, be sure the engine is "OFF", then check
to make certain that the power steering fluid
level is between the "MAX" and "MIN" level
markings on the fluid reservoir.
NOTE:Grinding noise from the power steering
pump may be heard immediately after the
engine is started in extremely cold condi-
tions (below - 4°F). If the noise stops during
warm up, there is no abnormal function in
the system. It is due to a power steering
fluid characteristic in extremely cold condi-
tions.
G230A03Y
PROPOSITION 65 WARNING:Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the state of California
to cause cancer and reproductive harm.
Wash hands after handling.
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6- 22 DO-IT-YOURSELF MAINTENANCE
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4. Disconnect the power cord from the bulb
base in the back of the headlight.
HEF-225
HEF-2291FJB5036HEF-226
HEF-230
WARNING:This halogen bulb contains gas under pres-
sure and if impacted could shatter, result-
ing in flying fragments. Always wear eye
protection when servicing the bulb. Protect
the bulb against abrasions or scratches
and against liquids when lighted. Turn the
bulb on only when installing in a headlight.
Replace the headlight if damaged or cracked.
Keep the bulb out of the reach of children
and dispose of the used bulb with care.
5. Push the bulb spring for removing the head-
light bulb.
High Beam
Low Beam
High Beam
Low Beam

6- 26 DO-IT-YOURSELF MAINTENANCE
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G290A05Y-AATHEADLIGHT AIMING ADJUSTMENT
Before performing aiming adjustment, make
sure of the following.
1. Keep all tires inflated to the correct pressure.
2. Place the vehicle on level ground and press
the front bumper & rear bumper down sev-
eral times. Place vehicle at a distance of 118
in. (3m) from the test wall.
3. See that the vehicle is unloaded (except for
full levels of coolant, engine oil and fuel, and
spare tire, jack, and tools).
4. Clean the head light lenses and turn on the
headlights (Low beam).
5. Open the hood.
6. Draw the vertical line (through the center of
each headlight beam pattern) and the hori-
zontal line (through the center of each head-
light beam pattern) on the aiming screen.And then, draw the parallel line at 0.827 in. (21
mm) under the horizontal line.
7. Adjust each cut-off line of the low beam to the
parallel line with a phillips screwdriver -
VERTICAL AIMING
WARNING:Horizontal aiming should be adjusted by an
authorized Hyundai Dealer.
G290A03Y
G270H01Y-GATLicense plate Light
1. Reomove the cover with a (+) driver.
2. Replace to the new bulb.
HEF-235
HEF-236
Vertical
aiming

6- 30 DO-IT-YOURSELF MAINTENANCE
G200D02Y-GATInstrument panel junction boxDESCRIPTIONFUSE RATING PROTECTED COMPONENTS
RR HTD IND 10A Rear window defroster, Outside rear view mirror heater
HAZARD 10AHazard light, Turn signal lights
RR FOG 15A Rear fog light
A/CON 10AAir conditioning system
ETACS 10A ETACS, Keyless entry system, Door lock system
DR LOCK 15A Power door lock
P/SEAT 25A Power seat
T/LID OPEN 15A Remote trunk lid
STOP LP 15A Stop lights
H/LP 10A Head light
A/BAG IND 10AAir-bag
T/SIG 10ATurn signal lights
A/CON SW 10A Air conditioning system
ACC SOCKET 15A Power outlet
S/HTR 15ASeat heater
A/BAG 15A Air-bag
B/UP 10A Backup lights
CLUSTER 10A Cluster
START 10AEngine switch
SP1 15A Spare fuse
SP2 15A Spare fuse
P/SEAT (RH) 25A Power Seat
SP4 15A Spare fuse
D/CLOCK 10ADigtal clock
TAIL(LH) 10APosition lights, License plate lights, Tail lights
AUDIO 10A Audio
WIPER 20A Wiper
ROOM LP 10A Dome lights, Front door edge warning lights
TAIL(RH) 10APosition lights, License plate lights, Tail lights
C/LIGHTER 15ACigar lighter
EPS 10A
G200C02Y

EMISSION CONTROL SYSTEMS 7- 3
!WARNING:o Use unleaded fuel only.
o Maintain the engine in good operating
condition. Extremely high catalytic con-
verter temperatures can result from im-
proper operation of the electrical, igni-
tion or multiport electronic fuel injec-
tion.
o If your engine stalls, pings, knocks, or is
hard to start, have your Hyundai dealer
inspect and repair the problem as soon
as possible.
o Avoid driving with a very low fuel level.
Running out of gasoline may cause the
engine to misfire and result in damage to
the catalytic converter.
o Avoid idling the engine for periods
longer than 10 minutes.
o The vehicle should not be pushed or
pulled to get started. This may cause the
catalytic converter to overheat and cre-
ate a fire hazard.
o Do not touch the catalytic converter or
any other part of the exhaust system
while the catalytic converter is hot. Shut
off the engine, wait for at least one hour
before touching the catalytic converter
or any other part of the exhaust system.
o Remember that your Hyundai dealer is
your best source of assistance.
H020A01A-AATCATALYTIC CONVERTER
All Hyundai vehicles are equipped with a mono-
lith type three-way catalytic converter to re-
duce the carbon monoxide, hydrocarbons and
nitrogen oxides contained in the exhaust gas.
Exhaust gases passing through the catalytic
converter cause it to operate at a very high
temperature. The introduction of large amounts
of unburned gasoline into the exhaust may
cause the catalytic converter to overheat and
create a fire hazard. This risk may be reduced
by observing the following:o Do not stop your Hyundai over any com-
bustible material such as grass, paper,
leaves or rags. These materials might
contact the hot catalytic converter and a
fire might result.
Catalytic Converter
HEF-240

CONSUMER INFORMATION & REPORTING SAFETY DEFECTS 8- 3
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I050A02Y-AATTIRE CHAINS
Tire chains, if necessary, should be installed on
the front wheels. Be sure that the chains are the
proper size and that they are installed in accor-
dance with the manufacturer's instructions.
To minimize tire and chain wear, do not continue
to use tire chains when they are no longer
needed.
I040A01S-AATSNOW TIRES
If you equip your car with snow tires, they should
be the same size and have the same load
capacity as the original tires. Snow tires should
be installed on all four wheels; otherwise, poor
handling may result.
Snow tires should carry 4 psi (28 kPa) more air
pressure than the pressure recommended for
the standard tires on the tire label on the driver's
door edge , or up to the maximum pressure
shown on the tire sidewall whichever is less.
Do not drive faster than 75 mph (120 km/h)
when your car is equipped with snow tires. These pressures were chosen to provide the
most satisfactory combination of ride comfort,
tire wear and stability under normal conditions.
Tire pressures should be checked at least
monthly. Proper tire inflation pressures should
be maintained for these reasons:
o Lower-than-recommended tire pressures
cause uneven tread wear and poor handling.
o Higher-than-recommended tire pressures
increase the chance of damage from im-
pacts and cause uneven tread wear.
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WARNING:When driving on roads covered with snow
or ice, drive at less than 20 mph (30 km/h).
I060A02A-AATTIRE ROTATION
Tires should be rotated every 7,500 miles
(12,000 km). If you notice that tires are wearing
unevenly between rotations, have the car
checked by a Hyundai dealer so the cause may
be corrected.
After rotating, adjust the tire pressures and be
sure to check the wheel nut tightness.
CAUTION:Always observe the following:
o Check pressures when the tires are cold.
That is, after the car has been parked for
at least three hours and hasn't been
driven more than one mile or 1.6 km since
starting up.
o Check the pressure of your spare tire
each time you check the pressure of
other tires.
o Never overload your car. Be especially
careful about overloading if you equip
your car with a luggage rack or car top
carrier.
WARNING:o Do not use the temporary spare tire for
tire rotation.
o Do not mix bias ply and radial ply tires
under any circumstances. This may
cause unusual handling characteristics
that could result in death, serious injury,
or property damage.
HEF-241

8- 4 CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
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I080A01A-AAT
TIRE TRACTION
Tire traction can be reduced if you drive on worn
tires, tires that are improperly inflated or on
slippery road surfaces. Tires should be re-
placed when tread wear indicators appear. To
reduce the possibility of losing control, slow
down whenever there is rain, snow or ice on the
road.
I070A01A-AATTIRE BALANCING
A tire that is out of balance may affect handling
and tire wear. The tires on your Hyundai were
balanced before the car was delivered but may
need balancing again during the years you own
the car.
Whenever a tire is dismounted for repair, it
should be rebalanced before being reinstalled
on the car.
I090A01A-AATWHEN TO REPLACE TIRES
WARNING:
Driving on worn-out tires is dangerous!
Worn-out tires can cause loss of braking
effectiveness, steering control and trac-
tion. When replacing tires, never mix radial
and bias ply tires on the same car. If you
replace radial tires with bias-ply tires, they
must be installed in sets of four.The original tires on your car have tread wear
indicators. The tread wear indicators appear
when the tread depth is 0.06 in. (1.6 mm). The
tire should be replaced when these appear as
a solid bar across two or more grooves of the
tread. Always replace your tires with those of
the recommended size. If you change wheels,
the new wheel's rim width and offset must meet
Hyundai specification.
WARNING:o Using tires and wheels of other than the
recommended sizes could cause un-
usual handling characteristics that could
cause death, serious injury, or property
damage.
o Wheels that do not meet Hyundai's di-
mensional specifications may fit poorly
and result in damage to the vehicle,
including broken wheel studs.
HGK248
0.06 in. (1.6 mm)
Wear indicator

8- 6 CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
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I130D01A-AATHyundai motor vehicles are designed and manu-
factured to meet or exceed all applicable safety
standards.
For your safety, however, we strongly urge you
to read and follow all directions in this Owner's
Manual, particularly the information under the
headings "NOTE", "CAUTION" and "WARN-
ING".
If, after reading this manual, you have any
questions regarding the operation of your ve-
hicle, please contact your nearest Hyundai
Motor America Regional Office as listed below:
Eastern Region : Connecticut, Delaware, Maine,
Maryland, Massachusetts, New Hampshire,
New Jersey, New York, Pennsylvanina, Rhode
Island, Vermont, Virginia, West Virginia.
Eastern Region
1100 Cranbury South River Road
Jamesburg, NJ 08831
(800) 633-5151
Southern Region: Alabama, Arkansas, Florida,
Georgia, Louisiana, Mississippi, North Caro-
lina, South Carolina, Oklahoma, Tennessee,
Texas. Traction AA, A, B, C - The traction grades,
from highest to lowest, are AA, A, B, and C.
Those grades represent the tire's ability to stop
on wet pavement as measured under controlled
conditions on specified government test sur-
faces of asphalt and concrete. A tire marked C
may have poor traction performance.
WARNING:The traction grade assigned to this tire is
based on straight-ahead braking traction
tests, and does not include acceleration,
cornering, hydroplaning, or peak traction
characteristics.
Temperature A, B, C - The temperature grades
are A (the highest), B, and C, representing the
tire's resistance to the generation of heat and
its ability to dissipate heat when tested under
controlled conditions on a specified indoor labo-
ratory test wheel. Sustained high temperature
can cause the material of the tire to degenerate
and reduce tire life, and excessive temperature
can lead to sudden tire failure. The grade C
corresponds to a level of performance which all
passenger car tires must meet under the Fed-
eral Motor Vehicle Safety Standard No. 109.
Grades B and A represent higher levels of
performance on the laboratory test wheel than
the minimum required by law.
WARNING:The temperature grade for this tire is estab-
lished for a tire that is properly inflated and
not overloaded. Excessive speed,
underinflation, or excessive loading, either
separately or in combination, can cause
heat buildup and possible tire failure.
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