check engine Hyundai Sonata

Maintenance20
7Parking brakeInspect the parking brake system includ-
ing the parking brake pedal and cables.Brake discs, pads, calipers and
rotorsCheck the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.Exhaust pipe and mufflerVisually inspect the exhaust pipes, muf-
fler and hangers for cracks, deterioration,
or damage. Start the engine and listen
carefully for any exhaust gas leakage.
Tighten connections or replace parts as
necessary.Suspension mounting boltsCheck the suspension connections for
looseness or damage. Retighten to the
specified torque.
Steering gear box, linkage &
boots/lower arm ball jointWith the vehicle stopped and engine off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.
Drive shafts and bootsCheck the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if nec-
essary, repack the grease.Air conditioning refrigerant Check the air conditioning lines and con-
nections for leakage and damage.

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721
Maintenance
ENGINE OILChecking the engine oil level 1. Be sure the vehicle is on level ground.
2. Start the engine and allow it to reachnormal operating temperature.
3. Turn the engine off and wait for a few minutes (about 5 minutes) for the oil to
return to the oil pan.
4. Pull the dipstick out, wipe it clean, and re-insert it fully. 5. Pull the dipstick out again and check
the level. The level should be between
F and L.
If it is near or at L, add enough oil to bring
the level to F.Do not overfill.
Use a funnel to help prevent oil from
being spilled on engine components.
Use only the specified engine oil. (Refer to “Recommended lubricants and capaci-ties” in section 8.)
WARNING -
Radiator hose
Be very careful not to touch the
radiator hose when checking or
adding the engine oil as it may be
hot enough to burn you.
CAUTION
Do not overfill with engine oil. Engine damage may result.

OYF079003N

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723
Maintenance
The high-pressure cooling system has a
reservoir filled with year-round antifreeze
coolant. The reservoir is filled at the fac-
tory.
Check the antifreeze protection and
coolant level at least once a year, at the
beginning of the winter season, and
before traveling to a colder climate.Checking the coolant level
Check the condition and connections of
all cooling system hoses and heater
hoses. Replace any swollen or deterio-
rated hoses.
The coolant level should be filled
between F and L marks on the side of the
coolant reservoir when the engine is
cool.
If the coolant level is low, add enough
specified coolant to provide protection
against freezing and corrosion. Bring the
level to F, but do not overfill. If frequent
additions are required, see an authorized
HYUNDAI dealer for a cooling system
inspection.

OYF079005N
(Continued)
• Turn the engine off and wait untilit cools down. Use extreme care
when removing the radiator cap.
Wrap a thick towel around it, and
turn it counterclockwise slowly to
the first stop. Step back while the
pressure is released from the
cooling system. When you are
sure all the pressure has been
released, press down on the cap,
using a thick towel, and continue
turning counterclockwise to
remove it.
• Even if the engine is not operat- ing, do not remove the radiator
cap or the drain plug while the
engine and radiator are hot. Hot
coolant and steam may still blow
out under pressure, causing seri-
ous injury.
ENGINE COOLANT
WARNING
- Removing
radiator cap
• Never attempt to remove the radi-
ator cap while the engine is oper-
ating or hot. Doing so might lead
to cooling system and engine
damage and could result in seri-
ous personal injury from escap-
ing hot coolant or steam.
(Continued)

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725
Maintenance
BRAKE/CLUTCH FLUIDChecking the brake/clutch fluid
level Check the fluid level in the reservoir peri-
odically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap and
adding brake/clutch fluid, clean the area
around the reservoir cap thoroughly to
prevent brake/clutch fluid contamination.
If the level is low, add fluid to the MAX
level. The level will fall with accumulated
mileage. This is a normal condition asso-
ciated with the wear of the brake linings.
If the fluid level is excessively low, have
the brake system or clutch (if equipped)
checked by an authorized HYUNDAI
dealer.
Use only the specified brake fluid. (Referto “Recommended lubricants or capaci-ties” in section 8.)
Never mix different types of fluid.
WARNING -
Brake/clutch
fluid
When changing and adding brake
fluid, handle it carefully. Do not let it
come in contact with your eyes. If
brake fluid should come in contact
with your eyes, immediately flush
them with a large quantity of fresh
tap water. Have your eyes examined
by a doctor as soon as possible.
WARNING -
Loss of brake/
clutch fluid
In the event the brake system
requires frequent additions of fluid,
the vehicle should be inspected by
an authorized HYUNDAI dealer.
CAUTION
Do not allow brake fluid to contactthe vehicle's body paint, as paintdamage will result. Brake fluid, which has been exposed to open airfor an extended time should never be used as its quality cannot beguaranteed. It should be disposed of properly. Don't put in the wrongkind of fluid. A few drops of miner- al-based oil, such as engine oil, inyour brake system can damage brake system parts.

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735
Maintenance
Reset itemsItems should be reset after the battery
has been discharged or the battery has
been disconnected.
• Auto up/down window (See section 4)
• Sunroof (See section 4)
• Trip computer (See section 4)
• Climate control system (See section 4)
• Clock (See section 4)
• Audio (See section 4)
WARNING
• Before performing maintenance or recharging the battery, turn off
all accessories and stop the
engine.
• The negative battery cable must be removed first and installed
last when the battery is discon-
nected.
• Operation related to the battery should be done in an authorized
HYUNDAI dealer.
WARNING
- Rechargingbattery
When recharging the battery,
observe the following precautions:
• The battery must be removed
from the vehicle and placed in an
area with good ventilation.
• Do not allow cigarettes, sparks, or flame near the battery.
• Watch the battery during charg- ing, and stop or reduce the charg-
ing rate if the battery cells begin
gassing (boiling) violently or if
the temperature of the electrolyte
of any cell exceeds 120°F (49°C).
• Wear eye protection when check- ing the battery during charging.
• Disconnect the battery charger in the following order.
1. Turn off the battery charger main switch.
2. Unhook the negative clamp from the negative battery terminal.
3. Unhook the positive clamp from the positive battery terminal.

YF HMA 7.QXP 11/25/2009 1:48 PM Page 35

749
Maintenance
FUSESA vehicle’s electrical system is protected
from electrical overload damage by
fuses.This vehicle has 2 fuse panels, one locat-
ed in the driver’s side panel bolster, the
other in the engine compartment.
If any of your vehicle’s lights, acces-
sories, or controls do not work, check the
appropriate circuit fuse. If a fuse has
blown, the element inside the fuse will be
melted.
If the electrical system does not work,
first check the driver’s side fuse panel.
Always replace a blown fuse with one of
the same rating.
If the replacement fuse blows, this indi-
cates an electrical problem. Avoid using
the system involved and immediately
consult an authorized HYUNDAI dealer.
Three kinds of fuses are used: blade type
for lower amperage rating, cartridge type,and multi fuse for higher amperage rat- ings.

OBK079042
Normal
Normal
Blade type
Cartridge type
Multi fuse Blown
Blown
Normal Blown
WARNING
- Fuse replace- ment
• Never replace a fuse with any-
thing but another fuse of the
same rating.
• A higher capacity fuse could cause damage and possibly a
fire.
• Never install a wire instead of the proper fuse - even as a temporary
repair. It may cause extensive
wiring damage and a possible fire.
CAUTION
Do not use a screwdriver or any
other metal object to remove fuses because it may cause a short circuitand damage the system.

YF HMA 7.QXP 11/25/2009 1:48 PM Page 49

Maintenance50
7Instrument panel fuse replace-
ment1. Turn the ignition switch and all other
switches off.
2. Open the fuse panel cover. 3. Pull the suspected fuse straight out.
Use the removal tool provided in the
engine compartment fuse panel.
4. Check the removed fuse; replace it if it is blown.
5. Push in a new fuse of the same rating, and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized
HYUNDAI dealer.
If you do not have a spare, use a fuse of the same rating from a circuit you maynot need for operating the vehicle, such as the cigarette lighter fuse.
If the headlights or other electrical com-
ponents do not work and the fuses are
OK, check the fuse panel in the engine
compartment. If a fuse is blown, it must
be replaced.

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Maintenance52
73. Check the removed fuse; replace it if it
is blown. To remove or insert the fuse,
use the fuse puller in the engine com-
partment fuse panel.
4. Push in a new fuse of the same rating, and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized
HYUNDAI dealer.
Multi fuseIf the multi fuse is blown, it must be
removed as follows:
1. Turn off the engine.
2. Disconnect the negative battery cable.
3. Remove the fuse panel on the rightside in the engine compartment.
4. Remove the nuts shown in the picture above.
5. Replace the fuse with a new one of the same rating.
6. Reinstall in the reverse order of removal.
✽NOTICEIf the multi fuse is blown, consult an
authorized HYUNDAI dealer.
CAUTION
After checking the fuse panel in the
engine compartment, securelyinstall the fuse panel cover. If not,electrical failures may occur from water contact.

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YF HMA 7.QXP 11/25/2009 1:50 PM Page 52

Maintenance56
7Engine compartment main fuse panel
Description Fuse rating Protected component
MULTI FUSE B+ 2 60A
I/P Junction Box (Fuse - SUNROOF 20A, DR LCOK 20A, IPS 1 /IPS 4 /IPS 6 /IPS 7 /IPS
9, Power Connector - ROOM LP 10A)
B+ 3 60A I/P Junction Box (Fuse - P/WDW ASST 20A, P/WDW LH 25A, P/WDW RH 25A , TRUNK
10A, S/HEATER FRT 15A, PDM 25A, MODULE 3 7.5A, SAFETY POWER WINDOW 25A,
Power Connector - AUDIO 15A, Power Window Relay)
IGN 1 40A W/O Smart Key - Ignition Switch, With Smart Key - ACC Relay, IG1 Relay
ESC 1 40A ESC Module, Multipurpose Check Connector
RR HTD 40A RR HTD Relay
BLOWER 40A Blower Relay
B+ 4 60A I/P Junction Box (Fuse - P/SEAT DRIV 30A, AMP 30A, PDM 2 7.5A, IPS 2 /IPS 3 /IPS 5
/IPS 8)
MDPS 80A EPS Control Module
FUSE A/CON 10A A/C Control Module (Auto)
B/UP LP 10A Back-up Lamp Switch (M/T), B/UP LP Relay (A/T)
ESC 3 10A ESC Module, Multipurpose Check Connector
TCU 2 10A Vehicle Speed Sensor (M/T), Transaxle Range Switch (A/T), Start2 Relay
ECU 4 10A Stop Lamp Switch, PCM
IGN 2 30A W/O Smart Key - Ignition Switch, Start1 Relay, With Smart Key - Start 1 Relay, IG 2 Relay
EMS 40A EMS Box (Fuse - HORN 15A, ECU 3 10A, ECU 1 30A, F/PUMP 20A)
ESC 2 30A ESC Module, Multipurpose Check Connector
WIPER 10A PCM
RR HTD IND 10A A/C Control Module
AMS 15A Battery Sensor
TCU 1 20A PCM

YF HMA 7.QXP 11/25/2009 1:51 PM Page 56

CanisterFuel vapors generated inside the fuel
tank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapors absorbed in the
canister are drawn into the surge tank
through the purge control solenoid valve.G270202AUNPurge Control Solenoid Valve (PCSV)The purge control solenoid valve is con-
trolled by the Engine Control Module
(ECM); when the engine coolant temper-
ature is low during idling, the PCSV clos-
es so that evaporated fuel is not taken
into the engine. After the engine warms-
up during ordinary driving, the PCSV
opens to introduce evaporated fuel to the
engine.
3. Exhaust emission control systemThe Exhaust Emission Control System is
a highly effective system which controls
exhaust emissions while maintaining
good vehicle performance.G270301AUNVehicle modifications This vehicle should not be modified.
Modification of your vehicle could affect
its performance, safety or durability and
may even violate governmental safety
and emissions regulations.
In addition, damage or performance
problems resulting from any modification
may not be covered under warranty.Engine exhaust gas precautions (car-
bon monoxide) • Carbon monoxide can be present with other exhaust fumes. Therefore, if you
smell exhaust fumes of any kind inside
your vehicle, have it inspected and
repaired immediately. If you ever sus-
pect exhaust fumes are coming into
your vehicle, drive it only with all the
windows fully open. Have your vehicle
checked and repaired immediately.
WARNING
-Exhaust
Engine exhaust gases contain car-
bon monoxide (CO). Though color-
less and odorless, it is dangerous
and could be lethal if inhaled.
Follow the instructions on this
page to avoid CO poisoning.

CALIFORNIA PROPOSI-
TION 65 WARNING
Engine exhaust and a wide variety
of automobile components and
parts, including components found
in the interior furnishings in a vehi-
cle, contain or emit chemicals
known to the State of California to
cause cancer and birth defects and
reproductive harm. In addition, cer-
tain fluids contained in vehicles
and certain products of component
wear contain or emit chemicals
known to the State of California to
cause cancer and birth defects or
other reproductive harm.
Maintenance
71
7

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