brake Hyundai Sonata

Maintenance14
7NORMAL MAINTENANCE SCHEDULE (CONT.)
120,000 miles (192,000 km) or 96 months
❑ Inspect vacuum hose❑Inspect air conditioning refrigerant❑Inspect brake hoses and lines❑Inspect drive shafts and boots❑Inspect electronic throttle control❑Inspect exhaust pipe and muffler❑Inspect front disc brake/pads, calipers and rotors❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint❑ Inspect suspension mounting bolts❑Inspect brake/clutch (if equipped) fluid ❑Inspect crankcase ventilation hose❑Inspect fuel filter *
1
❑Inspect fuel lines, fuel hoses and connections❑Inspect fuel tank air filter (if equipped) *
1
❑Inspect rear disc brake/pads, parking brake❑Inspect vapor hose and fuel filler cap❑Inspect valve clearance *
2
❑Inspect drive belt (auto-tensioner, generator, p/str'g, a/con, w/pump)
(First, 60,000 miles (96,000 km) or 48 months
after every 15,000 miles (24,000 km) or 12 months)❑ Replace climate control air filter (for evaporator and blower unit)❑Replace air cleaner filter❑Replace engine oil and filter
(120,000 miles (192,000 km) or 192 months)❑Replace coolant (First, 60,000 miles (100,000 km) or 60 months
after every 30,000 miles (48,000 km) or 24 months)
*1: Fuel filter & Fuel tank air filter are considered to be maintenance free\
but
periodic inspection is recommended for this maintenance schedule depends
on fuel quality. If there are some important safety matters like fuel flow
restriction, surging, loss of power, hard starting problem etc, replace the fuel
filter immediately regardless of maintenance schedule and consult an
authorized HYUNDAI dealer for details.
*2: Inspect for excessive tappet noise and/or engine vibration and adjust if nec- essary.
127,500 miles (204,000 km) or 102 months
❑ Inspect air cleaner filter❑Inspect vacuum hose❑Replace engine oil and filter
(127,500 miles (204,000 km) or 204 months)

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715
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
135,000 miles (216,000 km) or 108 months
❑Inspect air cleaner filter❑Inspect vacuum hose❑Inspect air conditioning refrigerant❑Inspect brake hoses and lines❑Inspect drive shafts and boots❑Inspect electronic throttle control❑Inspect exhaust pipe and muffler❑Inspect front disc brake/pads, calipers and rotors❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint❑ Inspect suspension mounting bolts❑Inspect drive belt (auto-tensioner, generator, p/str'g, a/con, w/pump)
(First, 60,000 miles (96,000 km) or 48 months
after every 15,000 miles (24,000 km) or 12 months)❑ Replace climate control air filter (for evaporator and blower unit)❑Replace engine oil and filter
(135,000 miles (216,000 km) or 216 months)
142,500 miles (228,000 km) or 114 months
❑ Inspect air cleaner filter❑Inspect vacuum hose❑Replace engine oil and filter
(142,500 miles (228,000 km) or 228 months)

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Maintenance7
150,000 miles (240,000 km) or 120 months
❑Inspect vacuum hose❑Inspect air conditioning refrigerant❑Inspect brake hoses and lines❑Inspect drive shafts and boots❑Inspect electronic throttle control❑Inspect exhaust pipe and muffler❑Inspect front disc brake/pads, calipers and rotors❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint❑ Inspect suspension mounting bolts❑Inspect brake/clutch (if equipped) fluid ❑Inspect crankcase ventilation hose❑Inspect fuel filter *
1
❑Inspect fuel lines, fuel hoses and connections❑Inspect fuel tank air filter (if equipped) *
1
❑Inspect rear disc brake/pads, parking brake❑Inspect vapor hose and fuel filler cap❑Inspect manual transaxle fluid (if equipped)❑Inspect drive belt (auto-tensioner, generator, p/str'g, a/con, w/pump)
(First, 60,000 miles (96,000 km) or 48 months
after every 15,000 miles (24,000 km) or 12 months)❑ Replace climate control air filter (for evaporator and blower unit)❑Replace air cleaner filter❑Replace engine oil and filter
(150,000 miles (240,000 km) or 240 months)
(Continued)
(Continued)❑Replace coolant (First, 60,000 miles (100,000 km) or 60 months
after every 30,000 miles (48,000 km) or 24 months)
NORMAL MAINTENANCE SCHEDULE (CONT.)
No check, No service required
❑ Automatic transaxle fluid (if equipped)*1: Fuel filter & Fuel tank air filter are considered to be maintenance free\
but
periodic inspection is recommended for this maintenance schedule depends
on fuel quality. If there are some important safety matters like fuel flow
restriction, surging, loss of power, hard starting problem etc, replace the fuel
filter immediately regardless of maintenance schedule and consult an
authorized HYUNDAI dealer for details.
16

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717
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONSSEVERE DRIVING CONDITIONS
A - Repeatedly driving short distance of less than 5 miles (8 km) in normal tem-perature or less than 10 miles (16 km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - Driving in heavy traffic area over 90°F (32°C)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 106 mph (170 km/h)
K - Frequently driving in stop-and-go conditionsThe following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart
below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if neces\
sary
MAINTENANCE ITEM
MAINTENANCE
OPERATION
MAINTENANCE INTERVALS
DRIVING CONDITION
ENGINE OIL AND FILTER
R
EVERY 3,750 MILES (6,000 KM) OR 6 MONTHS
A, B, C, D, E, F, G, H, I, K
AIR CLEANER FILTER
R
MORE FREQUENTLY
C, E
SPARK PLUGS
R
MORE FREQUENTLY
B, H
AUTOMATIC TRANSAXLE FLUID
R
EVERY 60,000 MILES (96,000 KM)
A, C, E, F, G, I
MANUAL TRANSAXLE FLUID
R
EVERY 75,000 MILES (120,000 KM)
A, C, E, F, G, I
FRONT DISC BRAKE/PADS, CALIPERS AND ROTORS
I
MORE FREQUENTLY
C, D, G, H
REAR DISC BRAKE/PADS, PARKING BRAKE
I
MORE FREQUENTLY
C, D, G, H
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT, UPPER ARM BALL JOINT
I
MORE FREQUENTLY
C, D, E, F, G, H, I
DRIVE SHAFTS AND BOOTS
I
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
C, D, E, F, G, H, I, J
CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOWER UNIT)
R
MORE FREQUENTLY
C, E

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719
Maintenance
Air cleaner filterA Genuine HYUNDAI air cleaner filter is
recommended when the filter is
replaced.Spark plugsMake sure to install new spark plugs of
the correct heat range.Valve clearance Inspect excessive valve noise and/or
engine vibration and adjust if necessary.
An authorized HYUNDAI dealer should
perform the operation.Cooling systemCheck cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
CoolantThe coolant should be changed at the
intervals specified in the maintenance
schedule.Manual transaxle fluid
(if equipped)Inspect the manual transaxle fluid
according to the maintenance schedule.Automatic transaxle fluid
(if equipped)Automatic transaxle fluid should not be
checked under normal usage conditions.
But in severe conditions, the fluid should
be changed at an authorized HYUNDAI
dealer in accordance to the scheduled
maintenance at the beginning of this
chapter.✽NOTICEAutomatic transaxle fluid color is basi-
cally red.
As the vehicle is driven, the automatic
transaxle fluid will begin to look darker.
It is normal condition and you should
not judge the need to replace the fluid
based upon the changed color.
Brake hoses and linesVisually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.Brake/clutch fluidCheck brake fluid level in the brake fluid
reservoir. The level should be between
“MIN” and “MAX” marks on the side of
the reservoir. Use only hydraulic brake
fluid conforming to DOT 3 or DOT 4
specification.
CAUTION
The use of a non-specified fluid
could result in transaxle malfunc-tion and failure.
Use only specified automatictransaxle fluid. (Refer to“Recommended lubricants andcapacities” in section 8.)

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Maintenance20
7Parking brakeInspect the parking brake system includ-
ing the parking brake pedal and cables.Brake discs, pads, calipers and
rotorsCheck the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.Exhaust pipe and mufflerVisually inspect the exhaust pipes, muf-
fler and hangers for cracks, deterioration,
or damage. Start the engine and listen
carefully for any exhaust gas leakage.
Tighten connections or replace parts as
necessary.Suspension mounting boltsCheck the suspension connections for
looseness or damage. Retighten to the
specified torque.
Steering gear box, linkage &
boots/lower arm ball jointWith the vehicle stopped and engine off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.
Drive shafts and bootsCheck the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if nec-
essary, repack the grease.Air conditioning refrigerant Check the air conditioning lines and con-
nections for leakage and damage.

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725
Maintenance
BRAKE/CLUTCH FLUIDChecking the brake/clutch fluid
level Check the fluid level in the reservoir peri-
odically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap and
adding brake/clutch fluid, clean the area
around the reservoir cap thoroughly to
prevent brake/clutch fluid contamination.
If the level is low, add fluid to the MAX
level. The level will fall with accumulated
mileage. This is a normal condition asso-
ciated with the wear of the brake linings.
If the fluid level is excessively low, have
the brake system or clutch (if equipped)
checked by an authorized HYUNDAI
dealer.
Use only the specified brake fluid. (Referto “Recommended lubricants or capaci-ties” in section 8.)
Never mix different types of fluid.
WARNING -
Brake/clutch
fluid
When changing and adding brake
fluid, handle it carefully. Do not let it
come in contact with your eyes. If
brake fluid should come in contact
with your eyes, immediately flush
them with a large quantity of fresh
tap water. Have your eyes examined
by a doctor as soon as possible.
WARNING -
Loss of brake/
clutch fluid
In the event the brake system
requires frequent additions of fluid,
the vehicle should be inspected by
an authorized HYUNDAI dealer.
CAUTION
Do not allow brake fluid to contactthe vehicle's body paint, as paintdamage will result. Brake fluid, which has been exposed to open airfor an extended time should never be used as its quality cannot beguaranteed. It should be disposed of properly. Don't put in the wrongkind of fluid. A few drops of miner- al-based oil, such as engine oil, inyour brake system can damage brake system parts.

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727
Maintenance
PARKING BRAKEChecking the parking brakeType ACheck whether the stroke is within spec-
ification when the parking brake pedal is
depressed with 44 lb (20 kg, 196 N) of
force. Also, the parking brake alone should
securely hold the vehicle on a fairly steep
grade. If the stroke is more or less than
specified, have the parking brake adjusted
by an authorized HYUNDAI dealer.
Stroke : 4~5 notch
Type BCheck the stroke of the parking brake by
counting the number of “clicks’’ heard
while fully applying it from the released
position. Also, the parking brake alone
should securely hold the vehicle on a fair-
ly steep grade. If the stroke is more or
less than specified, have the parking
brake adjusted by an authorized
HYUNDAI dealer.
Stroke : 5 “clicks’’ at a force of 44 lbs (20 kg, 196 N).

OYF059023

OYF059022N

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739
Maintenance
Disc brake pads should be inspectedfor wear whenever tires are rotated.✽ NOTICERotate radial tires that have an
asymmetric tread pattern only from
front to rear and not from right to
left.
Wheel alignment and tire balance
The wheels on your vehicle were
aligned and balanced carefully at the
factory to give you the longest tire life
and best overall performance.
In most cases, you will not need to
have your wheels aligned again.
However, if you notice unusual tire
wear or your vehicle pulling one way
or the other, the alignment may need
to be reset.
If you notice your vehicle vibrating
when driving on a smooth road, your
wheels may need to be rebalanced.

OBH078040
Without a spare tire
WARNING
• Do not use the compact spare
tire for tire rotation.
• Do not mix bias ply and radial ply tires under any circum-
stances. This may cause
unusual handling characteris-
tics that could result in death,
severe injury, or property
damage.
CAUTION
Improper wheel weights candamage your vehicle's alu-minum wheels. Use onlyapproved wheel weights.

YF HMA 7.QXP 11/25/2009 1:48 PM Page 39

Maintenance40
7Tire replacement
If the tire is worn evenly, a tread wear
indicator will appear as a solid band
across the tread. This shows there is
less than 1/16 inch (1.6 mm) of tread
left on the tire. Replace the tire when
this happens.
Do not wait for the band to appear
across the entire tread before replac-
ing the tire.
OEN076053
Tread wear indicator
WARNING
- Replacing
tires
To reduce the chance or serious
or fatal injuries from an acci-
dent caused by tire failure or
loss of vehicle control:
• Replace tires that are worn, show uneven wear, or are
damaged. Worn tires can
cause loss of braking effec-
tiveness, steering control, and
traction.
• Do not drive your vehicle with too little or too much pressure
in your tires. This can lead to
uneven wear and tire failure.
• When replacing tires, never mix radial and bias-ply tires
on the same car. You must
replace all tires (including the
spare) if moving from radial to
bias-ply tires.
(Continued)
(Continued)
• Using tires and wheel otherthan the recommended sizes
could cause unusual handling
characteristics and poor vehi-
cle control, resulting in a seri-
ous accident.
• Wheels that do not meet HYUNDAI’s specifications
may fit poorly and result in
damage to the vehicle or
unusual handling and poor
vehicle control.
• The ABS works by comparing the speed of the wheels. Tire
size can affect wheel speed.
When replacing tires, all 4
tires must use the same size
originally supplied with the
vehicle. Using tires of a differ-
ent size can cause the ABS
(Anti-lock Brake System) and
ESC (Electronic Stability
Control) to work irregularly.

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