engine overheat HYUNDAI SONATA HYBRID 2020 Owners Manual

01
1-25
NOTICE
• When the vehicle is paint baked, do
not bake over 30 minutes in 158°F
(70°C) or 20 minutes in 176°F (80°C)
degree.
• Do not wash the engine
compartment, using water. Water
may cause an electric shock and
damage the electronic components.
WARNING
This hybrid vehicle uses the hybrid
battery system inverter and converter
to generate high voltage. High voltage
in the hybrid battery system is very
dangerous and may cause severe burns
and electric shock. This may result in
serious injury or death.
• For your safety, never touch,
replace, disassemble or remove the
hybrid battery system including
components, cables and connectors.
Severe burns or electric shock may
result in serious injury or death when
you fail to follow this warning.
• When the hybrid battery system
operates, the hybrid battery system
can be hot. Always be careful
because burns or electric shock may
be caused by high voltage.
• Do not spill liquid on the HPCU, HSG,
motor and fuses. If the hybrid system
components come in contact with
liquid, it may result in electric shock.
Service Interlock Connector
ODN8HQ019032
In case of emergency, cut the service
interlock connector cable to isolate the
high voltage of the battery.
WARNING
Never disconnect the service interlock
connector or cut the wire except in an
emergency situation.
Serious problems may occur, such as
the vehicle will not start.
Hybrid Battery Cooling Duct
ODN8HQ019027
The hybrid battery cooling duct is
located on the left side of the rear seats.
The cooling duct cools down the hybrid
battery. When the hybrid battery cooling
duct is blocked, the hybrid battery may
be overheated.
Clean the cooling duct for the hybrid
battery with a dry cloth on a regular
basis.

Ready indicator ........................................................................\
.................................4-17
EV mode indicator ........................................................................\
............................4-17
High Beam Indicator Light ........................................................................\
..............4-18
Light ON Indicator Light ........................................................................\
..................4-18
High Beam Assist indicator light ........................................................................\
.....4-18
Forward Collision-Avoidance Assist Warning Light ...............................................4-18
Lane Keep Assist Indicator Light ........................................................................\
..... 4-18
LCD Display Messages
........................................................................\
.......................4-19
Shift to P to start engine ........................................................................\
..................4-19
Shift to P ........................................................................\
...........................................4-19
Low key battery ........................................................................\
................................4-19
Press brake pedal to start engine ........................................................................\
...4-19
Key not in vehicle ........................................................................\
............................4-19
Key not detected ........................................................................\
..............................4-19
Press START button again ........................................................................\
..............4-19
12V battery discharging due to additional electrical devices ...............................4-19
Press START button with key ........................................................................\
...........4-20
Check BRAKE SWITCH fuse ........................................................................\
............4-20
Press START button while turning wheel ...............................................................4-20
Check steering wheel lock system ........................................................................\
.4-20
Door, Hood, Trunk Open Indicator ........................................................................\
.. 4-20
Sunroof Open
........................................................................\
...................................4-20
Low Pressure ........................................................................\
.....................................4-21
Lights Mode ........................................................................\
....................................... 4-21
Wiper
........................................................................\
.................................................4-21
Low washer fluid ........................................................................\
...............................4-21
Low fuel ........................................................................\
.............................................4-21
Engine has overheated ........................................................................\
.....................4-21
Check exhaust system ........................................................................\
.....................4-22
Check headlight ........................................................................\
...............................4-22
Check turn signal ........................................................................\
.............................4-22
Check brake light ........................................................................\
.............................4-22
Check headlamp LED ........................................................................\
......................4-22
Check Active Air Flap system ........................................................................\
..........4-22
Ready to start driving ........................................................................\
......................4-22
Check regenerative brakes ........................................................................\
.............. 4-22
Stop vehicle and check brakes
........................................................................\
.......4-22
4

04
4-21
Low Pressure
ODN8049019L
This warning message is displayed if the
tire pressure is low. The corresponding
tire on the vehicle will be illuminated.
For more information, refer to "Tire
Pressure Monitoring System (TPMS)" in
chapter 7.
Lights Mode
OIK047145L
This indicator displays which exterior
light is selected using the lighting
control.
Wiper
OIK047146L
This indicator displays which wiper speed
is selected using the wiper control.
Low washer fluid (if equipped)
This message is displayed if the washer
fluid level in the reservoir is nearly empty.
Have the washer fluid reservoir refilled.
Low fuel
This message is displayed if the fuel tank
is almost out of fuel.
When this message is displayed, the low
fuel level warning light in the cluster will
come on.
It is recommended to look for the nearest
fueling station and refuel as soon as
possible.
Engine has overheated
This message is displayed when the
engine coolant temperature is above
120°C (248°F). This means that the
engine is overheated and may be
damaged.
If your vehicle is overheated, refer to
“Overheating” section in chapter 7.

Instrument Cluster
4-38
Information
The vehicle must be driven for a minimum
of 0.19 miles (300 meters) since the last
ignition key cycle before the average fuel
economy will be recalculated.
Digital speedometer
OIK047151N
The digital speedometer display shows
the speed of the vehicle.
Smart shift
ODN8059274L
This mode displays the currently selected
drive mode.
For more information, refer to "Drive
Mode Integrated Control System'' in
chapter 6.
Engine coolant temperature
OLFH047285L
This engine coolant temperature gauge
display shows the temperature of the
engine coolant when the engine is
running.
NOTICE
When the gauge indicator gets out of
the normal range, toward the “H(Hot)”
position, it indicates overheating of the
engine. It may damage the engine.
Do not continue driving with the
overheated engine.
For more details, refer to “If the Engine
Overheats” section in the chapter 7.

Convenient Features
5-110
Air conditioning
Your HYUNDAI vehicle air conditioning
system is filled with R-1234yf refrigerant.
1. Start the engine.
2. Press the air conditioning button.
3. Set the mode to the Face Level mode.
4. Set the air intake control to
Recirculation mode temporarily to
allow the cabin to cool quickly. When
the desired temperature in the cabin
is reached, change the air intake
control back to Fresh mode.
5. Adjust the fan speed control and
temperature control to maintain
maximum comfort.
When maximum cooling is desired, set
the temperature control to the MAX A/C
position, then set the fan speed control
to the highest setting.
NOTICE
When using the air conditioning system,
monitor the engine temperature gauge
closely while driving up hills or in heavy
traffic when outside temperatures.
Air conditioning system operation
when climbing a steep grade or in
high outside ambient temperatures
can cause engine overheating.
Continue to use the fan, but turn the air
conditioning system off if the engine
temperature gauge indicates engine
overheating. Air conditioning system operation tips
•
If the vehicle has been parked in
direct sunlight during hot weather,
open the windows for a short time
to let the hot air inside the vehicle
escape.
• After sufficient cooling has been
achieved, switch back from the
recirculated air to the fresh outside air
position.
• To help reduce moisture inside of
the windows on rainy or humid
days, decrease the humidity inside
the vehicle by operating the air
conditioning system with the windows
and sunroof closed.
• Use the air conditioning system
every month only for a few minutes
to ensure maximum system
performance.
• If you operate air conditioner
excessively, the difference between
the temperature of the outside air and
that of the windshield could cause
the outer surface of the windshield
to fog up, causing loss of visibility. In
this case, set the mode selection knob
or button to the
position and fan speed control to the lower speed.

05
5-121
NOTICE
To prevent damage to the Power
Outlets:
• Use the power outlet only when the
engine is running and remove the
accessory plug after use. Using the
accessory plug for prolonged periods
of time with the engine off could
cause the battery to discharge.
• Only use 12V electric accessories
which are less than 180 W in electric
capacity.
• Adjust the air-conditioner or heater
to the lowest operating level when
using the power outlet.
• Close the cover when not in use.
• Some electronic devices can
cause electronic interference
when plugged into a vehicle’s
power outlet. These devices may
cause excessive audio static and
malfunctions in other electronic
systems or devices used in your
vehicle.
• Push the plug in as far as it will go. If
good contact is not made, the plug
may overheat and the fuse may open.
• Plug in battery equipped electrical/
electronic devices with reverse
current protection. The current
from the battery may flow into the
vehicle’s electrical/electronic system
and cause system malfunction.
USB Charger (if equipped)
„„Front
ODN8059222
„„Rear
ODN8059296L
The USB charger is designed to recharge
batteries of small size electrical devices
using a USB cable.
The electrical devices can be recharged
when the ignition switch or the Engine
Start/Stop button is in the ACC, ON or
START position.
The battery charging state may be
monitored on the electrical device.
Disconnect the USB cable from the USB
port after use.
• A smart phone or a tablet PC may
get warmer during the re-charging
process. It does not indicate any
malfunction with the charging system.
• A smart phone or a tablet PC, which
adopts a different re-charging
method, may not be properly re-
charged. In this case, use an exclusive
charger of your device.
• The charging terminal is only to
recharge a device. Do not use the
charging terminal either to turn ON an
audio or to play media on the AVN.

06
6-13
3. When the message ("Vehicle will
stay in (N). Change gear to cancel")
appears on the cluster LCD display,
turn off the engine.
In this situation, if you unfasten the
driver's seat belt and open the driver's
door within 3 minutes, the gear is shifted
to P(Park) position automatically and the
ignition switch is turned off.
When the battery is discharged:
You cannot shift the gear when the
battery is discharged.
In emergencies, do the following to
move the shift button to N (Neutral) on a
level ground.
1. Connect the battery cables from
another vehicle or from a another
battery to the jump-starting terminals
inside the engine compartment.
For more information refer to "Jump
Starting" in chapter 7.
2. Release the parking brake with the
Engine Start/Stop button in the ON
position.
3. Shift the gear to the N(Neutral)
position. Refer to the "Stay in N
(Neutral) position when engine is Off"
in this chapter.
Parking
Always come to a complete stop and
continue to depress the brake pedal.
Press the P button, apply the parking
brake, and place the ignition switch in
the LOCK/OFF position. Take the Key
with you when exiting the vehicle.
• The gear is shifted to P (Park) position
automatically for safety under the
following conditions.
-When the driver unfastens the seat
belt and opens the driver’s door.
-When the engine is turned off with
the gear shifted to R (Reverse), D
(Drive) or N (Neutral).
WARNING
When you stay in the vehicle with
the engine running, be careful not to
depress the accelerator pedal for a long
period of time. The engine or exhaust
system may overheat and start a fire.
The exhaust gas and the exhaust system
are very hot. Keep away from the
exhaust system components.
Do not stop or park over flammable
materials, such as dry grass, paper or
leaves. They may ignite and cause a fire.

06
6-15
Shift button held down
The warning message appears on the
LCD display, when the shift button is
pressed continuously or the shift button
does not properly operate. Clean the
surroundings of gear shift button.
If this message appears again, have
the vehicle inspected by an authorized
HYUNDAI dealer.
Shifter system malfunction
The warning message appears on the
LCD display, when the transmission
or the shift button does not properly
operate in the P (Park) position.
In this case, have the vehicle inspected
by an authorized HYUNDAI dealer.
Check shift controls
The warning message appears on the
LCD display, when there is a malfunction
with transmission shift button.
In this case, have the vehicle inspected
by an authorized HYUNDAI dealer.
Good Driving Practices
• Never shift the gear from P (Park) or
N (Neutral) to any other position with
the accelerator pedal depressed.
• Never shift the gear into P (Park) when
the vehicle is in motion.
• Be sure the vehicle is completely
stopped before you attempt to shift
into R (Reverse) or D (Drive). •
Do not shift the gear to N (Neutral)
when driving. Doing so may result
in an accident because of a loss of
engine braking and the transmission
could be damaged.
• Driving uphill or downhill, always shift
to D (Drive) when driving forward or to
R (Reverse) when driving backwards,
and check the gear position indicated
on the cluster before driving. If you
drive in the opposite direction of the
selected gear, the engine will turn
off and a serious accident might be
occurred due to the degraded brake
performance.
• Do not drive with your foot resting
on the brake pedal. Even light, but
consistent pedal pressure can result
in the brakes overheating, brake wear
and possibly even brake failure.
• When driving in the manual shift
mode, slow down before shifting to a
lower gear. Otherwise, the lower gear
may not be engaged if the engine
rpms are outside of the allowable
range.
• Always apply the parking brake when
leaving the vehicle. Do not depend on
placing the transmission in P (Park) to
keep the vehicle from moving.
• Exercise extreme caution when
driving on a slippery surface. Be
especially careful when braking,
accelerating or shifting gears. On a
slippery surface, an abrupt change
in vehicle speed can cause the drive
wheels to lose traction and may cause
loss of vehicle control resulting in an
accident
• Optimum vehicle performance and
economy is obtained by smoothly
depressing and releasing the
accelerator.

06
6-21
Warning messages
OAEE056115L
To release EPB, fasten seatbelt, close
door, hood and trunk
• If you try to drive with the EPB
applied, a warning will sound and a
message will appear.
• If the driver's seat belt is unfastened
and the engine hood or trunk is
opened, a warning will sound and a
message will appear.
• If there is a problem with the vehicle,
a warning may sound and a message
may appear.
If the situation occurs, depress the brake
pedal and release EPB by pressing the
EPB switch.
WARNING
• Whenever leaving the vehicle or
parking, always come to a complete
stop and continue to depress the
brake pedal.
Shift the gear into the P (Park)
position, press the EPB switch, and
set the ignition switch to the OFF
position. Take the Key with you when
exiting the vehicle.
Vehicles not fully engaged in P (Park)
with the parking brake set are at risk
for moving inadvertently and causing
injury to yourself or others.
• NEVER allow anyone who is
unfamiliar with the vehicle to touch
the EPB switch. If the EPB is released
unintentionally, serious injury may
occur.
• Only release the EPB when you are
seated inside the vehicle with your
foot firmly on the brake pedal.
NOTICE
• Do not apply the accelerator pedal
while the parking brake is engaged.
If you depress the accelerator pedal
with the EPB engaged, a warning will
sound and a message will appear.
Damage to the parking brake may
occur.
• Driving with the parking brake on
can overheat the braking system and
cause premature wear or damage
to brake parts. Make sure the EPB
is released and the Parking Brake
Warning Light is off before driving.

While Driving
6-132
Hazardous Driving Conditions
When hazardous driving elements
are encountered such as water, snow,
ice, mud and sand, take the below
suggestions:
• Drive cautiously and keep a longer
braking distance.
• Avoid abrupt braking or steering.
• When your vehicle is stuck in
snow, mud, or sand, use second
gear. Accelerate slowly to avoid
unnecessary wheel spin.
• Put sand, rock salt, tire chains or other
non-slip materials under the wheels to
provide additional traction while the
vehicle becomes stuck in ice, snow,
or mud.
WARNING
Downshifting with an automatic
transmission while driving on slippery
surfaces can cause an accident. The
sudden change in tire speed could
cause the tires to skid. Be careful when
downshifting on slippery surfaces.
Rocking the Vehicle
If it is necessary to rock the vehicle to
free it from snow, sand, or mud, first turn
the steering wheel right and left to clear
the area around your front wheels. Then,
shift back and forth between R (Reverse)
and a forward gear.
Try to avoid spinning the wheels, and do
not race the engine.
To prevent transmission wear, wait until
the wheels stop spinning before shifting
gears. Release the accelerator pedal
while shifting, and press lightly on the
accelerator pedal while the transmission
is in gear. Slowly spinning the wheels in
forward and reverse directions causes a
rocking motion that may free the vehicle.
WARNING
If the vehicle is stuck and excessive
wheel spin occurs, the temperature
of the tires can increase very quickly.
If the tires become damaged, a tire
blow out or tire explosion can occur.
This condition is dangerous - you and
others may be injured. Do not attempt
this procedure if people or objects are
anywhere near the vehicle.
If you attempt to free the vehicle, the
vehicle can overheat quickly, possibly
causing an engine compartment fire
or other damage. Try to avoid spinning
the wheels as much as possible to
prevent overheating of either the tires
or the engine. DO NOT allow the vehicle
to spin the wheels above 35 mph (56
km/h).
Information
The ESC system must be turned OFF
before rocking the vehicle.
NOTICE
If you are still stuck after rocking the
vehicle a few times, have the vehicle
pulled out by a tow vehicle to avoid
engine overheating, possible damage to
the transmission, and tire damage. See
"Towing" in chapter 7.
SPECIAL DRIVING CONDITIONS