HYUNDAI SONATA LIMITED 2016 Owners Manual

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1. Engine : 2.0L
2. Drive Motor : 38kW
3. Transmission : 6AT
4. Hybrid Starter Generator (HSG) 5. Hybrid Power Control Unit (HPCU)
6. High voltage battery system
7. Genergative brake system
8. Virtual Engine Sound System (VESS)
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H19
Hybrid vehicle components
safety precautions
High voltage battery system
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■ HPCU (Hybrid Power Control Unit)
■ High voltage battery system
Never touch orange colored or
high voltage labeled compo-
nents, including wires, cables,
and connections. When the insu-
lators or covers are damaged or
removed, severe injury or death
from electrocution may occur.
WARNING
While replacing the fuses in the
engine compartment, never
touch the HPCU. The HPCU car-
ries high voltage. Touching the
HPCU may result in electrocu-
tion, serious injury, or death.
WARNING
In the hybrid system, the hybrid
battery uses high voltage to
operate the motor and other
components. This high voltage
hybrid battery system can be
very dangerous. Never touch the
hybrid system. When you touch
the hybrid battery system, seri-
ous injury or death may occur.
WARNING
Do not pile up any items in an
area behind the high voltage
battery. In a crash, the battery
may become unstable, or its
performance may degrade.
Do not apply strong force nor
pile up any items above the
trunk. Such an attempt may
distort the high voltage battery
case, causing a safety problem
or degrading the performance.
(Continued)
CAUTION

H20
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■ Drive motor
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Do not disassemble the high
voltage motor connector. The
high voltage motor connector
may contain residual high
voltage. Coming in contact
with high voltage may result
in death or serious injury.
Your vehicle's hybrid system
should only be inspected or
repaired by an authorized
HYUNDAI dealer.
WARNING
Do not disassemble or assem-
ble the high voltage battery
system. Doing so may result
in electric shock, causing
death or serious injury.
If you disassemble or assem-
ble hybrid system compo-
nents improperly, it may dam-
age the performance and reli-
ability of your vehicle.
If electrolyte comes in contact
with your body, clothes or
eyes, immediately flush with a
large quantity of fresh tap
water. Have your eyes exam-
ined by a doctor as soon as
possible.
WARNING (Continued)
Be careful when loading
inflammable liquid in trunk. It
could cause operational and
safety degradation if the liq-
uid leaks and flows in high
voltage battery

H21
When the vehicle is paint baked,do not bake over 30 minutes in
158°F (70°C) or 20 minutes in
176°F (80°C) degree.
Do not wash the engine compart- ment, using water. Water may
cause an electric shock to and
damage the electronic.
NOTICE
Never assemble or disassemble
the high voltage battery system.
If you assemble or disassem-
ble the high voltage battery
system, the durability and per-
formance of the vehicle may be
damaged.
When you want to check the
high voltage battery system,
have the vehicle checked and
inspected by an authorized
HYUNDAI dealer.
Do not touch the high voltage
battery and high voltage cable
connected to motor (orange
color). Severe burns and elec-
tric shock may occur. For your
safety, do not touch the cover
of electronic components and
electronic cable. Do not remove
the cover of electronic compo-
nents and electronic cable. In
particular, never touch the high
voltage battery system when
the hybrid system in operation.
It may result in death or serious
injury.
WARNING
Never use the package mod-
ules (high voltage battery,
inverter and converter) for any
other purpose.
Do not use an unauthorized
battery charger to charge the
high voltage battery. Doing so
may result in death or serious
injury.
Never locate the high voltage
system near or in a fire.
Never drill into or strike the
package module. Otherwise, it
may be damaged. An electric
shock may occur, resulting in
serious injury or death.
WARNING
This hybrid vehicle uses the
hybrid battery system inverter
and converter to generate high
voltage. High voltage in the hybrid
battery system is very dangerous
and may cause severe burns and
electric shock. This may result in
serious injury or death.
(Continued)
WARNING

H22
Safety plugHybrid battery air intake
The hybrid battery air intake is locat-
ed on bottom the rear seats. The air
intake cools down the hybrid battery.
When the hybrid battery air intake is
blocked, the hybrid battery may be
overheated and the vehicle perform-
ance may become limited and set a
hybrid warning lamp. Do not obstruct
the air intake with any other objects.
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Never touch the safety plug.
Safety plug is attached to high
voltage hybrid battery system.
Touching safety plug will result
in death or serious injury.
Service personnel should follow
procedure in service manual.
DANGER
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(Continued)
For your safety, never touch,
replace, disassemble or remove
the hybrid battery system
including components, cables
and connectors. Severe burns
or electric shock may result in
serious injury or death when
you fail to follow this warning.
When the hybrid battery sys-
tem operates, the hybrid bat-
tery system can be hot. Always
be careful because burns or
electric shock may be caused
by high voltage.
Do not drop water or liquid on
to HPCU, HSG, motor and
fuses. The hybrid system com-
ponents are covered. If you
drop water or liquid on to
hybrid system compone nts, it
may result in electric shock.

H23
Information
Clean the air intake for the hybrid
battery with a dry cloth on a regular
basis.
i
Never clean the air intake of
the hybrid battery with a wet
cloth. If any water enters in
the air intake of the hybrid
battery, the hybrid battery
may cause an electric shock,
resulting in a serious damage,
an injury or a death.
The hybrid battery is com-
posed of lithium-ion polymer.
If the hybrid battery is improp-
erly handled, it is dangerous
to the environment. Also it
may cause electrical shock
and severe burns, resulting in
a serious injury or a death.
Do not spill liquid over the air
intake of the hybrid battery.
Doing so is very dangerous. It
may cause electric shock or
serious injury.
Do not cover the air intake
with objects.(Continued)
WARNING (Continued)
Do not put any objects into
the air intake of the hybrid
battery. Doing so may cause
loss of air-intake volume to
the hybrid battery. When the
air intake is blocked with any
objects, immediately contact
your HYUNDAI dealer.
Never place a container of liq-
uid on or near the air intake. If
the liquid spills, the hybrid
battery located in the trunk
may be damaged.
Secure all loads in the trunk
to prevent them from being
tossed about before driving.
When a sharp or heavy load
strike with a strong impact or
pierce the interior trunk wall,
the hybrid battery system may
be damaged, deteriorating its
performance.

H24
If an accident occursE
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For your safety, do not touch
high voltage cables, connec-
tors and package modules.
High voltage components are
orange in color.
Exposed cables or wires may
be visible inside or outside of
the vehicle. Never touch the
wires or cables, because an
electrical shock, an injury, or a
death may occur.
Any gas or electrolyte leakage
from your vehicle is not only
poisonous but also flamma-
ble. Upon witnessing one of
those, open the windows, and
remain a safe distance from
the vehicle out of the road.
Immediately contact an author-
ized HYUNDAI dealer and advise
them that a hybrid vehicle is
involved.
(Continued)
(Continued)
When the vehicle is severely
damaged, remain a safe dis-
tance of 50 feet (15 meter) or
more between your vehicle and
other vehicles/flammables.WARNING
If a fire occurs :
Upon witnessing any sparks,
gases, flames, or fuel leakage of
your vehicle, immediately call 911
or contact an authorized HYNDAI
dealer. Also, advise them that a
hybrid vehicle is involved.
WARNING
When a submersion in water
occurs:
When your vehicle is flooded in
water, a high-voltage battery
may cause shock or fires. Thus,
turn the hybrid system OFF, take
the key in your possession and
escape to a safe place. Never
attempt physical contact with
your flooded vehicle.
Immediately contact an author-
ized HYUNDAI dealer and advise
them that a hybrid vehicle is
involved.
WARNING

H25
When the hybrid vehicle shuts
off
When the high voltage battery is dis-
charged, when the 12-volt battery is
discharged, or when the fuel tank is
empty, the hybrid system may not
operate while driving. When the
Hybrid system does not operate, do
the followings:
1.Gradually reduce the vehiclespeed. Pull over your vehicle off
the road in a safe area.
2. Locate the shift lever in P (Park).
3. Turn ON the hazard warning flashers.
4.Turn OFF the Engine Start/Stop button, and try to start the hybrid
system, while depressing the
brake pedal and pressing the
Engine Start/Stop button. 5.When the hybrid system still does
not operate, refer to "EMERGENCY
STARTING" in the chapter 6.
Before jump-starting the vehicle,
check the fuel level and the exact
procedure to jump start. For further
details, refer to "EMERGENCY
STARTING" in the chapter 6. When
the fuel level is low, do not attempt
to drive the vehicle only with the
battery power. The high voltage bat-
tery may be discharged, and the
hybrid system will turn OFF.