Hyundai Sonata Plug-in Hybrid 2016 Owner's Manual

7
All season tires ................................................................7-57
Summer tires ....................................................................7-57
Snow tires .........................................................................7-57
Radial-ply tires ................................................................7-58
Low aspect ratio tires ....................................................7-58
Fuses ......................................................................7-60
Instrument panel fuse replacement ...........................7-61
Engine compartment panel fuse replacement.........7-62
Fuse/relay panel description .......................................7-64
Light bulbs.............................................................7-80
Headlamp, parking lamp, turn signal lamp and
side marker light bulb replacement ............................7-81
Side repeater lamp replacement .................................7-86
Rear combination light bulb replacement .................7-87
Back-up lamp ...................................................................7-91
High mounted stop lamp ...............................................7-92
License plate light bulb replacement .........................7-92
Interior light bulb replacement ....................................7-92
Appearance care ..................................................7-94
Exterior care ....................................................................7-94
Interior care......................................................................7-99
Emission control system ...................................7-101
Crankcase emission control system .........................7-101
Evaporative emission control system including
onboard refueling vapor recovery (ORVR) ............7-101
Exhaust emission control system .............................7-102
California perchlorate notice ...........................7-105

7-3
7
Maintenance
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1. Engine oil filler cap
2. Engine oil dipstick
3. Radiator cap
4. Engine coolant reservoir
5. Brake fluid reservoir
6. Air cleaner
7. Inverter coolant reservoir
8. Windshield washer fluid reservoir
9. Fuse box
The actual engine compartment the vehicle
may differ from the illustration.
OLFH014005K

7-4
Maintenance
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You should exercise the utmost care
to prevent damage to your vehicle
and injury to yourself whenever per-
forming any maintenance or inspec-
tion procedures.
Have your vehicle maintained and
repaired by an authorized HYUNDAI
dealer. An authorized HYUNDAI
dealer meets HYUNDAI’s high serv-
ice quality standards and receives
technical support from HYUNDAI in
order to provide you with a high level
of service satisfaction.
Owner's responsibility
Maintenance service and record
retention are the owner’s responsibil-
ity.
You should retain documents that
show proper maintenance has been
performed on your vehicle in accor-
dance with the scheduled mainte-
nance service charts shown on the
following pages. You need this infor-
mation to establish your compliance
with the servicing and maintenance
requirements of your vehicle war-
ranties. Detailed warranty information is pro-
vided in your Owner’s Handbook &
Warranty Information booklet.
Repairs and adjustments required as
a result of improper maintenance or
a lack of required maintenance are
not covered.
Owner
maintenance precau-
tions
Inadequate, incomplete or insuffi-
cient servicing may result in opera-
tional problems with your vehicle that
could lead to vehicle damage, an
accident, or personal injury. This
chapter provides instructions only for
the maintenance items that are easy
to perform. Several procedures can
be done only by an authorized
HYUNDAI dealer with special tools.
Your vehicle should not be modified
in any way. Such modifications may
adversely affect the performance,
safety or durability of your vehicle
and may, in addition, violate condi-
tions of the limited warranties cover-
ing the vehicle. Certain modifications may also be in
violation of regulations established
by the U.S. Department of
Transportation and other federal or
state agencies.
Improper owner maintenance dur-
ing the warranty period may affect
warranty coverage. For details,
read the separate Owner’s
Handbook & Warranty Information
booklet provided with the vehicle.
If you’re unsure about any service
or maintenance procedure, have it
done by an authorized HYUNDAI
dealer.
NOTICE

7-5
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Maintenance
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The following lists are vehicle checks
and inspections that should be per-
formed by the owner or an authorized
HYUNDAI dealer at the frequencies
indicated to help ensure safe,
dependable operation of your vehicle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance vehicle
checks are generally not covered by
warranties and you may be charged
for labor, parts and lubricants used.
Performing maintenance work
on a vehicle can be dangerous.
If you lack sufficient knowledge
and experience or the proper
tools and equipment to do the
work, have it done by an author-
ized HYUNDAI dealer. ALWAYS
follow these precautions for
performing maintenance work:
Park your vehicle on level
ground, move the shift lever
into the P (Park, for automatic
transmission vehicle) posi-
tion, apply the parking brake,
place the Engine Start/Stop
button in the OFF position.
Block the tires (front and back)
to prevent the vehicle from
moving.
Remove loose clothing or jew-
elry that can become entan-
gled in moving parts.
(Continued)
WARNING (Continued)
If you must run the engine
during maintenance, do so
out doors or in an area with
plenty of ventilation.
Keep flames, sparks, or smok-
ing materials away from the
battery and fuel-related parts.
When you open the engine
hood, turn the hybrid system
off. If not, It may result in death
or serious injury because of
the high voltage flow.

7-6
Maintenance
Owner maintenance schedule
When you stop for fuel:
Check the engine oil level.
Check coolant level in the enginecoolant reservoir.
Check the windshield washer fluid level.
Check for low or under-inflated tires.
While operating your vehicle:
Note any changes in the sound ofthe exhaust or any smell of
exhaust fumes in the vehicle.
Check for vibrations in the steering wheel. Notice if there is any
increased steering effort or loose-
ness in the steering wheel, or
change in its straight-ahead posi-
tion.
Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on smooth, level
road.
When stopping, listen and check for unusual sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
If any slipping or changes in the operation of your transmission
occurs, check the transmission
fluid level.
Check the automatic transmission P (Park) function.
Check the parking brake.
Check for fluid leaks under your vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
Check coolant level in the enginecoolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn
signals and hazard warning flashers.
Check the inflation pressures of all tires including the spare for tires
that are worn, show uneven wear,
or are damaged.
Check for loose wheel lug nuts.
Be careful when checking your
engine coolant level when the
engine is hot. This may result in
coolant being blown out of the
opening and cause serious
burns and other injuries.
WARNING

7-7
7
Maintenance
At least twice a year:(i.e., every Spring and Fall)
Check radiator, heater and air condi-
tioning hoses for leaks or damage.
Check windshield washer spray and wiper operation. Clean wiper
blades with clean cloth dampened
with washer fluid.
Check headlamp alignment.
Check muffler, exhaust pipes, shields and clamps.
Check the seat belts for wear and function.
At least once a year:
Clean body and door drain holes.
Lubricate door hinges and hoodhinges.
Lubricate door and hood locks and latches.
Lubricate door rubber weather strips.
Check the air conditioning system.
Inspect and lubricate automatic transmission linkage and controls.
Clean the battery and terminals.
Check the brake fluid level.

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Follow Normal maintenance schedule if the vehicle is usually operated where none of the following conditions apply.
If any of the following conditions apply, you must follow the Maintenance Under Severe Usage Conditions.
Repeated short distance driving.
Driving in dusty conditions or sandy areas.
Extensive use of brakes.
Driving in areas where salt or other corrosive materials are used.
Driving on rough or muddy roads.
Driving in mountainous areas.
Extended periods of idling or low speed operation.
Driving for a prolonged period in cold temperatures and/or extremely humid climates.
More than 50% driving in heavy city traffic during hot weather above 90°F (32°C).
For additional information or assistance see your authorized HYUNDAI dealer.
Maintenance
7-8

Normal maintenance schedule
The following maintenance services must be performed to ensure good emission control and performance.
Keep receipts for all vehicle emission services to protect your warranty. Where both mileage and time are shown, the
frequency of service is determined by whichever occurs first.
7
Maintenance
7-9
7,500 miles (12,000 km) or 6 months
❑Inspect air cleaner filter
❑ Inspect HSG belt *2
(7,500 miles (12,000 km) or 12 months)
❑ Inspect vacuum hose
❑ Air intake hose
❑ Replace engine oil and filter
(7,500 miles (12,000 km) or 12 months)
❑ Add fuel additive *
1
(7,500 miles (12,000 km) or 12 months)
*1: If TOP TIER Detergent Gasoline is not available, one bottle
of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
*
2: Inspect HSG belt for evidence of cuts, crocks, excessive wear or oil saturation and replace if necessary. If drive belt
noise occurred, readjust drive belt tension before replace.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
15,000 miles (24,000 km) or 12 months
❑Inspect air cleaner filter
❑ Inspect HSG belt *2
(15,000 miles (24,000 km) or 24 months)
❑ Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Air intake hose
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Replace engine oil and filter
(15,000 miles (24,000 km) or 24 months)
(Continued)

Maintenance
7-10
22,500 miles (36,000 km) or 18 months
❑Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Air intake hose
❑ Inspect HSG belt *
2
(22,500 miles (36,000 km) or 36 months)
❑ Replace engine oil and filter
(22,500 miles (36,000 km) or 36 months)
❑ Add fuel additive *
1
(22,500 miles (36,000 km) or 36 months)
Normal maintenance schedule (CONT.)
(Continued)
❑Add fuel additive *1
(15,000 miles (24,000 km) or 24 months)
*
1: If TOP TIER Detergent Gasoline is not available, one bottle of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
*
2: Inspect HSG belt for evidence of cuts, crocks, excessive wear or oil saturation and replace if necessary. If drive belt
noise occurred, readjust drive belt tension before replace.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace. *
1: If TOP TIER Detergent Gasoline is not available, one bottle
of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
*
2: Inspect HSG belt for evidence of cuts, crocks, excessive wear or oil saturation and replace if necessary. If drive belt
noise occurred, readjust drive belt tension before replace.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

7
Maintenance
7-11
Normal maintenance schedule (CONT.)
30,000 miles (48,000 km) or 24 months
❑Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect HSG belt *
2
(30,000 miles (48,000 km) or 48 months)
❑ Inspect front brake disc/pads, calipers
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect brake fluid
❑ Inspect fuel filter *
3
❑Inspect fuel cap, fuel lines, fuel hoses and connections
❑ Inspect fuel tank air filter (if equipped) *3
❑Inspect parking brake
❑ Inspect vapor hose and fuel filler cap
❑ Air intake hose
❑ Replace climate control air filter
(for evaporator and blower unit)
(Continued)
(Continued)
❑Replace air cleaner filter
❑ Replace engine oil and filter
(30,000 miles (48,000 km) or 48 months)
❑ Add fuel additive *
1
(30,000 miles (48,000 km) or 48 months)
*
1: If TOP TIER Detergent Gasoline is not available, one bottle of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
*
2: Inspect HSG belt for evidence of cuts, crocks, excessive wear or oil saturation and replace if necessary. If drive belt
noise occurred, readjust drive belt tension before replace.
*
3: Fuel filter & Fuel tank air filter are considered to be mainte- nance free but periodic inspection is recommended for this
maintenance schedule depends on fuel quality. If there are
some important safety matters like fuel flow restriction,
surging, loss of power, hard starting problem etc, replace
the fuel filter immediately regardless of maintenance sched-
ule and consult an authorized HYUNDAI dealer for details.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.