clutch Hyundai Terracan 2003 Owner's Manual

FEATURES OF YOUR HYUNDAI 1- 65
B660D01HP
B660E01L-AAT To Reset at a Faster Speed
1. Push the control switch "RESUME (ACCEL)" and hold it.
2. Accelerate to desired speed and release the
control switch. While the control switch is held, the vehicle will gradually gain speed.
B660C02L-GAT To cancel the cruise speed Do one of the followings:
o Push the control switch "CANCEL".
o Depress the brake pedal.
o Depress clutch pedal (Manual transmission).
o Shift the selector lever to "N" position (Auto-
matic transmission).
o Decrease the vehicle speed lower than the
memorized speed by 15 km/h(9 mph).
o Decrease the vehicle speed to less than 40
km/h(25 mph).
o Release the main switch.
B660C01HP
B660F01L-GAT To Reset at a Slower Speed
1. Push the control button "SET (COAST)" and
hold it. While the control switch is pushed, the vehicle speed will gradually decrease.
2. When the desired speed is obtained, release the control button.
WARNING:
o Keep the main switch off when not using the cruise control.
o Do not use the cruise control when it may
not be safe to keep the car at a constantspeed, for instance, driving in heavy or varying traffic, or on slippery (rainy, icy or snow-covered) or winding roads or over 6% up-hill or down-hill roads.
o Pay particular attention to the driving con-
ditions whenever using the cruise control system.
B660B01HP
NOTE: If the vehicle speed decreases more than 15 km/h (9 mph) below the set speed or de- creases below 40 km/h (25 mph), the cruise control system will automatically cancel the set speed. B660D01L-DAT To Resume the Preset Speed The vehicle will automatically resume the speed set prior to cancellation when you push the control switch "RESUME (ACCEL)" and release it to return (when travelling above 40 km/h).

FEATURES OF YOUR HYUNDAI
1- 66
B670B01A-AAT Fan Speed Control (Blower Control)
B670B01HP
This is used to turn the blower fan on and off and to select the fan speed.
B670A01HP-GAT HEATING AND VENTILATION
B670A01HP
2
3
1
4
There are four controls for the heating and cool- ing system. They are:
1. Fan speed control. This is used to turn the fan on and select the fan speed.
2. Air intake control.
This allows you to select fresh outside air or recirculation inside air.
3. Temperature control. This is used to turn the heating system on and off and to select the degree of heating de- sired.
4. Air flow control. This is used to direct the flow of air. Air can be directed to the floor, dashboard outlets, or windshield. Five symbols are used to represent Face, Bi-Level, Floor, Floor- Defrost and Defrost air positions.o During cruise-control driving with a
manual transmission vehicle, do not shift into neutral without depressing the clutch pedal or the engine will be overrevved. If this happens, depress the clutch pedal or release the main switch.
o During normal cruise control operation,
when the "SET" button is activated or reactivated after applying the brakes, the cruise control will energize after approxi- mately 3 seconds. This delay is normal.
B670C01HP
The blower fan speed, and therefore the volume of air delivered from the system, may be con- trolled manually by setting the blower control between the "1" and "4" position.
B670C01Y-AAT Air Intake Control This is used to select fresh outside air or recircu- lating inside air.
Fresh Recirculation
With the " " mode selected, air enters the vehicle from outside and is heated or cooled according to the other functions selected. With the " " mode selected, air from within the passenger compartment is drawn through the heating system and heated or cooled according to the other functions selected.

DRIVING YOUR HYUNDAI
2- 2 C040A01A-AAT KEY POSITIONS WARNING: The engine should not be turned off or the key removed from the ignition key cylinder while the vehicle is in motion. The steering wheel is locked by removing the key.
o "START" The engine is started in this position. It will crank until you release the key. NOTE: Do not hold the key in the "START" position for more than 15 seconds.
o "ON" When the key is in the "ON" position, the ignition is on and all accessories may be turned on. If the engine is not running, the key should not be left in the "ON" position. This will discharge the battery and may also damage the ignition sys- tem.
C020A01A-AAT BEFORE STARTING THE ENGINE Before you start the engine, you should always:
1. Look around the vehicle to be sure there are
no flat tires, puddles of oil, water or other indications of possible trouble.
2. After entering the car, check to be sure the parking brake is engaged.
3. Check that all windows, and lights are clean.
4. Check that the interior and exterior mirrors are clean and in position.
5. Check your seat, seatback and headrest to
be sure they are in their proper positions.
6. Lock all the doors.
7. Fasten your seat belt and be sure that all other occupants have fastened theirs.
8. Turn off all lights and accessories that are not needed.
9. When you turn the ignition switch to "ON", check that all appropriate warning lights areoperating and that you have sufficient fuel.
10. Check the operation of warning lights and all
bulbs when key is in the "ON" position. o To start the engine, insert the ignition key and
turn it to the "START" position. Release it as soon as the engine starts. Do not hold the key in the "START" position for more than 15 seconds.
NOTE: For safety, the engine will not start if the shift lever is not in "P" or "N" Position (Automatic Transmission).
C030A01HP-GAT COMBINATION IGNITION SWITCH To Start the Engine
o If your Hyundai is equipped with a manual transmission, place the shift lever in neutral and depress the clutch pedal fully.
o If your Hyundai has an automatic transmis- sion, place the shift lever in "P" (park).
C040A01E
WARNING: (Diesel only) To ensure that sufficient vacuum exists with- in the brake system during cold weather start-up conditions, it is necessary to run the engine at idle after starting according to the following table.
Ambient temp.
Above -15°C (5°F) Below -15°C (5°F)Warm up time
3 min. or longer 6 min. or longer
After starting the engine, do not drive the vehicle until the brake vacuum warning light has turned off. Failure to carry out the above procedure may result in the need to apply greater pedal pressure in order to effect the necessary braking effort. LOCK
ACC
ON
START

DRIVING YOUR HYUNDAI 2- 3
C070C01A-AAT
To Remove The Ignition Key
1. Turn the ignition key to the "ACC" position. C050A01A-AAT STARTING
C050A01E
WARNING: Never run the engine in a closed or poorly ventilated area any longer than is needed to move your car in or out of the area. The carbon monoxide gas emitted is odorless and can cause serious injury or death.
o "ACC"With the key in the "ACC" position, some electri- cal accessories (radio, etc.) may be operated.
o "LOCK" The key can be removed or inserted in this position. To protect against theft, the steering wheel locks by removing the key. NOTE: To unlocking the steering wheel, insert the key, and then turn the steering wheel and key simultaneously.
2. Simultaneously push and turn the ignition key
counterclockwise from the "ACC" position to the "LOCK" position.
3. The key can be removed in the "LOCK" position. C050B01HP-GAT Starting Procedure
1. Insert key, and fasten the seat belt.
2. Apply the parking brake.
3. If your Hyundai is equipped with a manual
transmission, place the shift lever in neutraland depress the clutch pedal fully. If your Hyundai has an automatic transmission, place the shift lever in "P" (park).
4. On vehicles equipped with the diesel preheat indication lamp, turn the ignition key to the "ON" position. The diesel-preheat indication lamp will first illuminate in amber, and then after a short time, the amber illumination will go off, indicating that preheating is complet- ed.
C050B01HP
Amber lamp OFF
Amber lamp ON
C070C01E
LOCK
ACC
ON
START
LOCK ON
START

DRIVING YOUR HYUNDAI 2- 5
C070B01A-AAT Using the Clutch The clutch should be pressed all the way to the floor before shifting, then released slowly. The clutch pedal should always be used after fully returning to the original position. Do not rest your foot on the clutch pedal while driving. This can cause unnecessary wear. Do not partially en- gage the clutch to hold the car on an incline. This causes unnecessary wear. Use the parking brake to hold the car on an incline. Do not operate the clutch pedal rapidly and repeatedly. shift lever in N(Neutral) position and re-lease the clutch. Press the clutch pedal back down, and then shift into 1st or R(Reverse) gear position.
o Do not use the shift lever as a handrest
during driving, as this can result in prema- ture wear of the transmission shift forks.
CAUTION: When downshifting from fifth gear to fourth gear, caution should be taken not to inadvert- ently press the gear shift lever sideways in such a manner that second gear is engaged. Such a drastic downshift may cause the en- gine speed to increase to the point that the tachometer will enter the red-zone. Such over- revving of the engine may possibly cause engine damage. C070D02O-AAT Good Driving Practices
o Never take the car out of gear and coast down
a hill. This is extremely hazardous. Always leave the car in gear.
o Don't "ride" the brakes. This can cause them
to overheat and malfunction. Instead, when you are driving down a long hill, slow down and shift to a lower gear. When you do this, engine braking will help slow the car.
o Slow down before shifting to a lower gear. This will help avoid over-revving the engine, which can cause damage.
o Slow down when you encounter cross winds.
This gives you much better control of your car.
o Be sure the car is completely stopped before you attempt to shift into reverse. The trans- mission can be damaged if you do not. To shift into reverse, depress the clutch, move the shift lever to neutral, wait three seconds, then shift to the reverse position.
o Exercise extreme caution when driving on a slippery surface. Be especially careful when braking, accelerating or shifting gears. On a slippery surface, an abrupt change in vehicle speed can cause the drive wheels to lose traction and the vehicle to go out of control.
WARNING:
o Avoid high cornering speeds.
o Do not make quick steering wheel move- ments, such as sharp lane changes orfast, sharp turns. C070E03A-GAT RECOMMENDED SHIFT POINTS
1-2 2-3 3-4 4-5
Shift
from-to Recommended
20 km/h (15 mph) 40 km/h (25 mph) 55 km/h (35 mph)75 km/h (75 mph)
The shift points as shown above are recom- mended for optimum fuel economy and perfor- mance.
o Always wear your seat belts.
o The risk of rollover is greatly increased if
you lose control of your vehicle at high-way speeds.
o Loss of control often occurs if two or more
wheels drop off the roadway and the driver oversteers to reenter the roadway.
o In the event your vehicle leaves the road- way, do not steer sharply. Instead, slow down before pulling back into the travel lanes.
o In a collision crash, an unbelted person is significantly more likely to die than a per- son wearing a seatbelt.
o Never exceed posted speed limits.

DRIVING YOUR HYUNDAI 2- 9
C350A01HP-GAT Part-time 4WD operation
1. Knob position This is used to set different positions. 2H(Rear-wheel drive) When driving on normal roads and highway. 4H(High range 4-wheel drive) When driving off-road, wet or snow-covered roads with normal speed. The 4WD engaged indicator light ( ) will be turned on to remind you that you are in the 4H mode. 4L(Low range 4-wheel drive) Use "4L" for climbing or descending steep hills, off-road driving, and towing the vehicle. Especially when increased drive power is re- quired. The 4WD LOW indicator light ( ) will be turned on to remind you that you are in the 4L mode.
2. Transfer shift knob operation By turning the transfer shift knob(4H, 4L), both axles of the vehicle are rigidly connected with each other. This improves the traction character- istics.2H

4H
Turn the transfer shift knob from the 2H mode tothe 4H mode at speed below 80 km/h. It is not necessary to depress the clutch pedal (Manual Transmission) or put the shift lever into "N(neutral)" position (Automatic Transmission). Perform this operation when driving straight.
4H

2H
Turn the transfer shift knob from the 4H mode to the 2H mode at speed below 80 km/h. It is not necessary to depress the clutch pedal (Manual Transmission) or put the shift lever into "N(neutral)" position (Automatic Transmission). Perform this operation when driving straight.
C350A01HP
D090E01HP-GAT Driving Four-wheel drive safely
o The driving posture should be more uprightand closer to the wheel than usual; adjust the seat to a good position for easy steering and pedal operation.
o Be sure to wear the seat belt.
o Drive carefully when off the road and avoid dangerous areas.
o 4WD has higher ground clearance and a
narrower track to make them capable of per-forming in a wide variety of off road applica- tions. Specific design characteristics give them a higher center of gravity than ordinary cars. An advantage of the higher ground clearance is a better view of the road allowing you to anticipate problems. They are not designed for cornering at the same speeds as 4H


4L
1. Stop the vehicle.
2. Depress the clutch pedal (Manual Transmis- sion) or put the shift lever into "N (neutral)"position (Automatic Transmission).
3. Select the 4L mode.
4L

4H
1. Stop the vehicle.
2. Depress the clutch pedal (Manual Transmis- sion) or put the shift lever into "N (neutral)"position (Automatic Transmission).
3. Select the 4H mode.
CAUTION: Do not select 4WD (4H or 4L) mode on dry paved roads. Especially on dry high way, never select the 4WD mode. Four-wheel driving on dry paved roads for a long period will increase the fuel consump- tion with possible noise generation and early tire wear. In addition, differential oil temper- ature increases with possible driving system part wear.

DRIVING YOUR HYUNDAI
2- 10
conventional 2-wheel drive vehicles any more than low-slung sports cars are designed to perform satisfactorily under off-road condi- tions. If at all possible, avoid sharp turns or abrupt maneuvers. As with other vehicles of this type, failure to operate this vehicle cor- rectly may result in loss of control or vehicle rollover.
o Do not grip the inside or spokes of the steer-
ing wheel when driving off-road. The steering wheel could jerk and injure your hands. Al- ways firmly hold the outer steering wheel when you are driving off-road.
o Drive at lower speeds in strong crosswinds. Because of your vehicle’s high center of gravity, its stability will be affected in cross- winds. Slower speeds ensure better vehicle control.
o Check your brake condition once you are out
of mud or water. Press the brake several times as you move slowly until your feel normal braking forces return.
o Four-wheel driving on flat and normal roads
can result in a severe binding condition when turning the steering wheel.
Driving on dry paved road and high- way Select 2H(2WD) to drive on dry paved roads. Especially on dry highway, never select the 4H or 4L(4WD). C355A02HP-GAT Full-time 4WD operation (If installed) 1. Knob position This is used to set different positions.Driving on snowy or icy roads Select the 4H or 4L in accordance with the road conditions, and then gradually depress the ac- celerator pedal for a smooth start. Driving on sandy or muddy roads Select the 4H or 4L and then gradually depress the accelerator pedal for a smooth start. Keep the pressure on the accelerator pedal constant as possible, and drive at low speed. Climbing sharp grades Select the 4L to maximize use the engine torque. Descending sharp grades Select 4L, use the engine brake and descend slowly. AUTO Mode Full power delivered to front and rear axles for increase traction. Use this mode for normal on- road operating conditions such as dry road sur- faces, wet pavement, snow-covered roads and/ or off-road. LOW Mode Full power to both axles, including a lower gear ratio for low-speed applications that require extra power such as dry road surfaces, wet pavement, snow-covered roads and/or off-road. Especially when increased drive power is re- quired. "LOW" mode is not recommended on dry pave- ment. The 4WD LOW indicator light ( ) will be tur- ned on to remind you that you are in the LOW mode. 2. Transfer shift knob operation AUTO


LOW
1. Stop the vehicle.
2. Depress the clutch pedal (Manual Trans- mission) or put the shift lever into "N(neutral)"position (Automatic Transmission)
3. Turn the transfer shift knob to "LOW" mode.
C355A01HP

DRIVING YOUR HYUNDAI 2- 11
LOW


AUTO
1. Stop the vehicle.
2. Depress the clutch pedal (Manual Trans- mission) or put the shift lever into "N (neu-tral)" position (Automatic Transmission).
3. Turn the transfer shift knob to "AUTO" mode. Driving 4WD Safely
(1) Be sure to wear the seat belt.
(2) Drive at lower speeds in strong crosswinds. Because of your vehicle’s high center of gravity, its stability will be affected in cross- winds. Slower speeds ensure better vehicle control.
(3) Check the brake condition after driving in wet or muddy conditions. Press the brakeseveral times as you move slowly until you feel normal braking forces return.
(4) Do not drive the vehicle through water. (i.e. streams, rivers, lakes, etc.)
(5) The stopping distance of the full-time 4WD vehicle differs very little from that of the 2WD vehicle.
When driving on a snow-covered road or a slippery, muddy surface, make sure thatyou keep a sufficient distance between your vehicle and the one ahead of you.
(6) Since the driving torque is always applied to
the 4 wheels, the performance of the full- time 4WD vehicle is greatly affected by the condition of the tires. Be sure to equip it with all four tires of the same size and type. o When replacement of any of the tires or
disc wheels is necessary, replace all ofthem.
o Rotate the tires and check the tire pres- sure at regular intervals.
(7) The full-time 4WD vehicle cannot be towed by an ordinary tow truck. Makesure that the vehicle is towed with its four wheels raised off the ground.
o If the vehicle is towed with its only two wheels raised off the ground, the 4WDsystem could be damaged.
o In unavoidable case, if the vehicle is being towed with all four wheels on theground, it should be towed only forward direction with rope.
o While towing, check the following items. 1. The ignition switch is in "ACC" or"ON".
2. Place the shift lever in neutral (For Automatic Transmission, "N" posi-tion).
3. Release the parking brake.
NOTE: To avoid serious damage to your 4WD ve- hicle, limit towing to 15km/h (10 mph) and not for more than 1.5km (1 mile) at ANY TIME.
(8) For speedometer test or inspection/mainte- nance (I/M) program of full-time 4WD ve- hicle, use a four-wheel chassis dynamom- eter.
CAUTION:Never engage the parking brake while per- forming these tests.
o In rare cases when it's unavoidable that a 4WD vehicle is to be inspected for speed- ometer test on 2WD roll tester, strictly follow the procedures next.
1. Check the tire pressures recommended for your vehicle.
2. Place the rear wheels on the roll tester
for speedometer test as shown in theillustration.
3. Release the parking brake.
4. Place the front wheels on the temporary free roller as shown in the illustration.
HHP241
Roll tester (Speedometor) Temporary free roller

DRIVING YOUR HYUNDAI 2- 13
o Don’t "ride" the brake pedal. Resting your foot
on the brake pedal while driving can be dan- gerous because it can result in the brakes overheating and losing their effectiveness. It also increases the wear of the brake com- ponents.
o If a tire goes flat while you are driving, apply
the brakes gently and keep the car pointed straight ahead while you slow down. When you are moving slowly enough for it to be safe to do so, pull off the road and stop in a safe place.
o If your car is equipped with an automatic
transmission, don’t let your car creep for- ward. To avoid creeping forward, keep your foot firmly on the brake pedal when the car is stopped.
o Use caution when parking on a hill. Engage the parking brake and place the gear selector lever in "P" (automatic transmission) or in first or reverse gear (manual transmission). If your car is facing downhill, turn the front wheels into the curb to help keep the car from rolling. If your car is facing uphill, turn the front wheels away from the curb to help keep the car from rolling. If there is no curb or if it is required by other conditions to keep the car from rolling, block the wheels.
o Under some conditions your parking brake
can freeze in the engaged position. This is most likely to happen when there is an ac- cumulation of snow or ice around or near the rear brakes or if the brakes are wet. If there is a risk that the parking brake may freeze, apply it only temporarily while you put thegear selector lever in "P" (automatic) or in first or reverse gear (manual transmission) and block the rear wheels so the car cannot roll. Then release the parking brake.
o Do not hold the vehicle on the upgrade with the accelerator pedal. This can cause the transmission to overheat. Always use the brake pedal or parking brake.
C140A01A-AAT DRIVING FOR ECONOMY You can save fuel and get more miles from your car if you follow these suggestions:
o Drive smoothly. Accelerate at a moderate rate. Don't make "jack-rabbit" starts or full- throttle shifts and maintain a steady cruising speed. Don't race between stoplights. Try to adjust your speed to that of the other traffic so you don't have to change speeds unneces- sarily. Avoid heavy traffic whenever possible. Always maintain a safe distance from other vehicles so you can avoid unnecessary brak- ing. This also reduces brake wear.
o Drive at a moderate speed. The faster you drive, the more fuel your car uses. Driving at a moderate speed, especially on the high- way, is one of the most effective ways to reduce fuel consumption.
o Don't "ride" the brake or clutch pedal. This
can increase fuel consumption and also in- crease wear on these components. In addi- tion, driving with your foot resting on the brake pedal may cause the brakes to overheat,which reduces their effectiveness and may lead to more serious consequences.
o Take care of your tires. Keep them inflated to the recommended pressure. Incorrect infla- tion, either too much or too little, results in unnecessary tire wear. Check the tire pres- sures at least once a month.
o Be sure that the wheels are aligned correctly.
Improper alignment can result from hitting curbs or driving too fast over irregular surfac- es. Poor alignment causes faster tire wear and may also result in other problems as well as greater fuel consumption.
o Keep your car in good condition. For better
fuel economy and reduced maintenance costs, maintain your car in accordance with the maintenance schedule in Section 5. If you drive your car in severe conditions, more frequent maintenance is required (see Sec- tion 5 for details).
o Keep your car clean. For maximum service, your Hyundai should be kept clean and free of corrosive materials. It is especially important that mud, dirt, ice, etc. not be allowed to accumulate on the underside of the car. This extra weight can result in increased fuel con- sumption and also contribute to corrosion.
o Travel lightly. Don't carry unnecessary weight
in your car. Weight reduces fuel economy.
o Don't let the engine idle longer than neces-
sary. If you are waiting (and not in traffic), turn off your engine and restart only when you're ready to go.

DO-IT-YOURSELF MAINTENANCE
6-2
G010B01HP-GAT DIESEL ENGINE COMPARTMENT (2.5 TCI) G010B02HP
1. Fuse and Relay box
2. Battery
3. Engine oil filler cap
4. Engine oil level dipstick 5. Brake fluid reservoir
6 Clutch fluid reservoir
7. Power steering fluid reservoir
8. Windshield washer fluid reservoir
9. Air cleaner
10. Radiator cap
11. Fuel filter
12. Engine Coolant reservoir cap
12 3
4
56
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