radiator Hyundai Terracan 2005 Owner's Guide

1
CONTROLS AND EQUIPMENT
75
The outside rearview mirrors are equipped with a remote control for your convenience. It is operated by the con- trol lever in the bottom front corner ofthe window. Before driving away, always check that your mirrors are positioned so youcan see directly behind you. When using the mirror, always exercise cau- tion when attempting to judge the dis-tance of vehicles behind or along side of you.
B505B01HP-EAT Centre Console Armrest To use the centre console armrest, press the locking release button. NOTE: When not in use, fix the console armrest by pushing down it with the locking release button pressed. HHP2172-E
B510A01HP-E
OUTSIDE REARVIEW MIR- ROR
B510A01A-AAT
! CAUTION:
If the mirror control is jammed with ice, do not attempt to break it free using the control handle or by ma-nipulating the face of the mirror. Use an approved spray de-icer (not radiator antifreeze) to release thefrozen mechanism or move the ve- hicle to a warm place and allow the ice to melt.

1CONTROLS AND EQUIPMENT
82
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The fuel-filler flap may be opened from inside the vehicle by pulling up on the fuel-filler flap opener located below theleft of the driver's side crash pad. NOTE: If the fuel-filler flap will not open because ice has formed around it,tap lightly or push on it to break the ice and release it. Do not lever the flap. If necessary, spray around theflap with an approved de-icer fluid (do not use radiator anti-freeze) or move the vehicle to a warm placeand allow the ice to melt. WARNING:
Fuel vapors are dangerous. Beforerefueling, always stop the engine and never allow sparks or open flames near the filler area. If youneed to replace the filler cap, use a genuine Hyundai replacement part. If you open the fuel filler cap duringhigh ambient temperatures, a slight "pressure sound" may be heard. This is normal and not a cause forconcern. Whenever you open the fuel filler cap, turn it slowly.
REMOTE FUEL-FILLER FLAP RELEASE
HPB360A1-E
B560A01HP-E
HHP2015
In addition to the lower-mounted rear stop lights on either side of the car, the high mounted rear stop light in the centre of the rear window also lightswhen the brakes are applied.
HIGH-MOUNTED REAR STOP LIGHT
B550A01A-EAT
B550A01HP

3 IN CASE OF EMERGENCY
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1. Ensure that the booster battery is 12
volt type. If the booster battery is installed in another vehicle, ensure that the two vehicles are not touch- ing.
2. Turn off all unnecessary electrical equipment in both vehicles.
3. Ensure that the engine of the ve- hicle providing the jump start is run- ning prior to connection of the jump cables.
4. Connect the red jump cable to the positive (+) terminal of the boosterbattery and the other end to thepositive (+) terminal of the dis- charged battery.
5. Attach the black jump cable to the negative (-) terminal of the boosterbattery, and the other end to a ground point within the engine compartmentof the vehicle with the flat bat-tery. Do not connect to the negative bat- tery terminal of the flat battery sincesparks may be generated with the subsequent risk of explosion.
6. Raise the booster vehicle engine speed to 2,000 r.p.m. and start theengine of the vehicle with the flat battery. 7. Switch "ON" the main beam
headlamps before carefully remov-ing the jumper cables in the reverse order of attachment. Once the jumper cables have been removed,switch "OFF" the main beam headlamps.
CAUTION:
If the jump cable is incorrectly in- stalled, damage to the vehicle elec- trical system may occur, in particu- lar the electronic components suchas the Fuel Injection system com- puter and the Automatic transmis- sion computer. The battery mustnever be disconnected whilst the engine is running.
IF THE ENGINE OVERHEATS
HPD040A2-E If the temperature gauge indicates overheating:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear selector lever in "P"
(automatic), or neutral (manual trans- mission) and set the parking brake. If the air conditioning is on, turn it off.
3. If coolant is running out under the car or steam is coming out from underthe bonnet, stop the engine. Do not open the bonnet until the coolant hasstopped running or the steaming has stopped. If there is no visible loss of coolant and no steam, leave theengine running and check to be sure the engine cooling fan is operating. If the fan is not running, turn theengine off.
4. Check to see if the water pump drive
belt is missing. If it is not missing,check to see that it is tight. If the drive belt seems to be satisfactory, check for coolant leaking from theradiator, hoses or under the car. (If the air conditioning had been in use, it is normal for cold water to bedraining from it).

3
IN CASE OF EMERGENCY
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!WARNING:
Whilst the engine is running, keep hands and clothing away from mov- ing parts such as the fan and drive belts to prevent injury.
WARNING (Diesel only):
Never work on injection system withengine running or within 30 seconds after shutting off engine. High pres- sure pump, rail, injectors and highpressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious in- jury, if it touch the body. People using pacemakers should not movethan 30cm closer to the ECU or wiring harness within the engine room while engine is running, sincethe high currents in the Common Rail system produce considerable magnetic fields. 5. If the water pump drive belt is broken
or coolant is leaking out, stop theengine immediately and call the near- est Hyundai dealer for assistance.
WARNING:
Do not remove the radiator cap when the engine is hot since steam andboiling water may be ejected from the radiator resulting in burns or scalding.
6. If the cause of the overheating can- not be found, wait until the engine temperature has returned to normal.Then, if coolant has been lost, care- fully remove the radiator cap and add water to bring the fluid level in thereservoir(page 6-10) up to the base of the radiator fill opening. Fill the coolant expansion tank to the half-way mark.
7. Proceed with caution until it is estab-
lished that the engine is operatingnormally. If the engine overheats repeatedly, the advice of a Hyundai dealer should be sought.! CAUTION:
Serious loss of coolant indicates there is a leak in the cooling system and this should be checked as soon as possible by a Hyundai dealer.

5VEHICLE MAINTENANCE REQUIREMENTS
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F060E01A-AAT
o Timing belt Inspect all parts related to the timing belt for damage and deformation. Replace any damaged parts immedi- ately. F060G01A-EAT
o Vapour hose and fuel filler cap The vapour hose and fuel filler cap should be inspected at those intervals specified in the maintenance sched-ule. Make sure that a new vapour hose or fuel filler cap is correctly replaced. F060F02A-AAT
o Crankcase ventilation hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical dam-age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Particu- lar attention should be paid to examine those hose surfaces nearest to highheat sources, such as the exhaust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with any heat source, sharp edges or mov-ing component which might cause heat damage or mechanical wear. Inspect all hose connections, such as clampsand couplings, to make sure they are secure, and that no leaks are present. Hoses should be replaced immedi-ately if there is any evidence of dete- rioration or damage. F060H01A-AAT
o Air cleaner filter
A Genuine Hyundai air cleaner filter is
recommended when filter is replaced.
F060J01A-EAT
o Spark plugs (For petrol engine)
Make sure to install new spark plugs
of the correct heat range. F070B01A-AAT
o Cooling system
Check the cooling system part, such as radiator, coolant reservoir, hosesand connections for leakage and dam- age. Replace any damaged parts.

6 OWNER MAINTENANCE
2
1. Power steering fluid reservoir 2. Brake fluid reservoir 3. Engine cover 4. Battery 5. Fuse and relay box 6. Windscreen washer fluid reservoir
7. Air cleaner filter
8. Radiator cap
9. Engine oil filler cap
10. Automatic transmission fluid level
dipstick (Vehicle with AutomaticTransmission)
11. Engine oil level dipstick
12. Coolant reservoir cap
G010A01HP-EAT Petrol Engine Compartment (3.5 V6)
CAUTION:
When inspecting or servic-
ing the engine, you should handle tools and other heavy objects carefully so that the plastic cover of theengine is not damaged.
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ENGINE COMPARTMENT
G010A01HP-E

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OWNER MAINTENANCE
3
G010C01HP-EAT
Diesel Engine Compartment (2.9 CRDi)
1. Brake fluid reservoir
2. Clutch fluid reservoir (Not all models)
3. Engine oil level dipstick
4. Engine cover 5. Engine oil filler cap
6. Battery
7. Fuse and relay box
8. Windscreen washer fluid reservoir
9. Air cleaner filter10. Radiator cap
11. Fuel filter
12. Power steering fluid reservoir
13. Coolant reservoir capCAUTION:
When inspecting or servic-ing the engine, you shouldhandle tools and other heavy objects carefully so that the plastic cover of theengine is not damaged.
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G010C01HP-E

6 OWNER MAINTENANCE
6
SG030C2-E Engine Oil Level The engine oil level should be checked with the engine at normal operating temperature and the vehicle parkedupon level ground. Prior to checking the level, the vehicle
should be allowed to stand for severalminutes after the engine has been switched off to allow the oil to drain back to the sump.
Withdraw the dipstick and wipe it with
a clean rag. Replace the dipstick fullyand withdraw again when the oil levelmay be read from the stick. Normal oil level is indicated when the oil is present between the two marks onthe stick. It is not necessary to add oil if the level is above the lower mark and in any case, oil must not beadded to the degree that the level exceeds the upper mark. Replace the dipstick fully after checking the level. HPG030C2-E
ENGINE OIL REPLENISHMENT
If the indicated oil level is at or below
the lower mark of the dipstick, oil should be added until the level is at or below the upper mark.
HHP5002-E
Petrol Engine
Diesel Engine
G030C01HP
HHP5003
G030D01HP
Petrol Engine
Diesel Engine
!WARNING:
Be very careful not to touch the
radiator hose when checking the engine oil as it may be hot enough to burn you.

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OWNER MAINTENANCE
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G350A01A-EAT
ENGINE OIL CONSUMPTION Function of engine oil
Engine oil has the primary function of
lubricating and cooling the inside of the engine. Engine oil consumption
It is normal that an engine should
consume some engine oil whilst nor- mal driving.
The causes of oil consumption in a
normal engine are as follows;
o Engine oil is used to lubricate pis- tons, piston rings and cylinders. A thin film of oil is left on the cylinder wall when a piston moves downwards in the cylinder. High negative pressure generated during engine operation sucks some of this oil into the combustion cham-ber.This oil with some oil of the cylin-der wall is burned by the high tem- perature combustion gases during the combustion process. o The engine oil consumption is
strongly effected by the viscosityand quality of oil, engine rpm and driving condition etc. More engine oil may be consumed under severe driving conditions such as high speeds, frequent ac- celeration and deceleration, com-pared to normal driving.
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To add oil to the engine, remove the filler cap by rotating in an counter-clockwise direction and pour engine oil into the engine. Before checking the level again, allow several minutesfor the oil to drain into the sump. Replace the oil filler cap rotating it in a clockwise direction until tight. The quantity of oil required to raise the level from the minimum to maximum level is approximately 1 litre (PetrolEngine)/1.4 litres (Diesel Engine).
WARNING:
Be very careful not to touch theradiator hose when adding the en- gine oil as it may be hot enough to burn you.

6
OWNER MAINTENANCE
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engine and ensure that no oil leaks exist. Turn off the engine and aftera couple minutes, recheck the oil level.
CAUTION:
Slowly pour the recommended oil by using a funnel. Do not overfill not to damage the engine.
WARNING:
Prolonged and repeated contact withused engine oils may result in seri- ous skin disorders including der-matitis and cancer. Avoid contact with skin as far as possible and always wash thoroughly after anycontact. Keep used oils out of reach of children. It is illegal to pollute drains, water courses and soil. Useonly authorized waste collection facilities including civic amenity sites and garages for the disposalof used oil and oil filters. If in doubt, contact the local authority for dis- posal instructions. WARNING:
Do not remove the radiator cap when
the engine is hot, since the system is pressurized and coolant may be ejected from the radiator resultingin scalding.
SG050B1-E
Coolant recommendations
Only ethylene glycol based coolant
with a corrosion inhibitor suited toaluminium alloy engine componentsshould be used in the cooling system. No further additives or inhibitors should be used. The coolant specificgravity should be checked as pre- scribed in the maintenance schedule to ensure adequate frost and corro-sion protection. In addition, the en- gine coolant must be replaced at the specified interval since the corrosioninhibitor properties deteriorate with time.
ENGINE COOLANT CHECK- ING AND REPLACING
SG050A1-E
! It is important to note that whilst an increase in the concentration of antifreeze gives an increase in the level of frost protection, a solution which is in excess of 65% anti freeze will resultin reduced frost protection and engine overheating. Therefore the recom- mended concentration of 50% shouldnot be exceeded for general use.The use of methanol based anti freezecompounds may result in engine over-heating and will invalidate the vehicle warranty. NOTE: It is imperative that vehicles fitted with an air conditioning systemhave a coolant concentration of the recommended strength at all times. The use of the air condition-ing system when the cooling sys- tem is filled with water only will result in the heater matrix freezingand subsequently bursting.