Transfer case Hyundai Terracan 2005 Owner's Manual

1FEATURES OF YOUR HYUNDAI
62
B260R01HP-GAT4WD LOW Indicator Light
When the key is turned to the "ON" position, the 4WD(Four Wheel Drive)LOW indicator light will come on and then go off in a few seconds. The 4WD low indicator light comes onwhen the transfer shift knob is set to LOW position (Part-time 4WD type : 4L position, Full-time 4WD type : Lowposition). B260T02HP-GAT 4WD HIGH Indicator Light (Part-time 4WD only)
When the key is turned to the "ON" position, the 4WD(Four Wheel Drive) HIGH indicator light will come on and then go off in a few seconds.The 4WD HIGH indicator light will illu- minate when the transfer shift knob is set to 4H position.
B260U01TB-GAT
Immobilizer Warning Light (Diesel Engine (2.9CRDi)) (If Installed)
This indicator light comes on for some seconds after the ignition key is turned to the "ON" position. At this time, you can start the engine. The light goes outafter the engine is running. In case this light goes out before you start the engine, you must turn to the "LOCK"position and restart the engine. In case this light blinks for five seconds when the ignition key is turned to "ON" posi-tion, this indicates that the immobilizer system is out of order. At this time, refer to the explanation of the Limphome procedure(See page 1-9) or con- sult to the Hyundai dealer.
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B260U01HP-DAT A/T(Automatic Transmis- sion) Oil TemperatureWarning Light (If Installed)
The A/T oil temperature warning light comes on when the automatic trans- mission oil temperature goes up to the temperature that may result in seriousdamage of automatic transmission. If the A/T oil temperature warning light comes on while driving, park your ve-hicle in at a safe place as soon as possible. With the selector lever shifted into "P" position, allow the engine toidle until the warning light goes off. When the warning light goes off, the vehicle can be driven normally. CAUTION:
If the warning light doesn't go off orblinks, this indicates that there is a malfunction in the automatic trans- mission or T.C.U (TransmissionControl Unit). If this occurs, have your vehicle checked by an autho- rized Hyundai dealer.
B260C01A-AAT O/D OFF Indicator (Automatic Transmissiononly)
When the overdrive switch is turned on, the overdrive off indicator will go out. This amber indicator will be illumi-nated when the overdrive switch is turned off.

2
DRIVING YOUR HYUNDAI
17
C355A04HP-GAT Full-time 4WD operation (If Installed) 1. Knob position This is used to set different positions. AUTO Mode Full power delivered to front and rear axles for increase traction. Use this mode for normal on-road operating conditions such as dry road surfaces,wet pavement, snow-covered roads and/or off-road.
Water entering the engine air intake will cause severe engine damage.Water can wash the grease from wheel bearings, causing rusting and prema- ture failure, and may also enter theaxles, transmission and transfer case, reducing the gear oil's lubricating quali- ties.
HHP2114LOW Mode Full power to both axles, including a lower gear ratio for low-speed applica-tions that require extra power such as dry road surfaces, wet pavement, snow-covered roads and/or off-road.Especially when increased drive power is required. "LOW" mode is not recommended ondry pavement. The 4WD LOW indicator light ( ) will be turned on to remind you that you arein the LOW mode. 2. Transfer shift knob operation
AUTO

LOW
1. Stop the vehicle.
2. Depress the clutch pedal (Manual Transmission) or put the shift leverinto "N(neutral)" position (AutomaticTransmission)
3. Turn the transfer shift knob to "LOW"
mode.

2 DRIVING YOUR HYUNDAI
18
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When driving on a snow-covered road or a slippery, muddy surface,make sure that you keep a suffi- cient distance between your ve- hicle and the one ahead of you.
(6) Since the driving torque is always applied to the 4 wheels, the perfor-mance of the full-time 4WD vehicleis greatly affected by the condition of the tires. Be sure to equip it with all four tires of the same size andtype.
o When replacement of any of the
tires or disc wheels is neces-sary, replace all of them.
o Rotate the tires and check the
tire pressure at regular inter-vals. (7)The full-time 4WD vehicle can-
not be towed by an ordinary towtruck. Make sure that the vehicle is towed with its four wheels raised off the ground.
o If the vehicle is towed with its only two wheels raised off theground, the 4WD system could be damaged.
o In unavoidable case, if the ve-
hicle is being towed with all fourwheels on the ground, it should be towed only forward directionwith rope.
WARNING:
Your vehicle is equipped with tiresdesigned to provide for safe rideand handling capability. Do not use a size and type of tire and wheel that is different from theone that was originally installed on your vehicle. It can affect the safety and performance of your vehicle,which could lead to handling fail-ure or rollover and serious injury. When replacing the tires, be sure to equip all four tires with the tire andwheel of the same size, type, tread, brand and load-carrying capacity. If you nevertheless decide to equipyour vehicle with any tire/wheel combination not recommended by Hyundai for off-road driving, youshould not use these tires for high- way driving.
LOW


AUTO
1. Stop the vehicle.
2. Depress the clutch pedal (Manual Transmission) or put the shift lever into "N (neutral)" position (Automatic Transmission).
3. Turn the transfer shift knob to
"AUTO" mode.
Driving 4WD Safely
(1) Be sure to wear the seat belt.
(2) Drive at lower speeds in strong crosswinds. Because of yourvehicle's high center of gravity, its stability will be affected in cross- winds. Slower speeds ensure bet-ter vehicle control.
(3) Check the brake condition after
driving in wet or muddy conditions.Press the brake several times as you move slowly until you feel nor- mal braking forces return.
(4) Do not drive the vehicle through water. (i.e. streams, rivers, lakes,etc.)
(5) The stopping distance of the full- time 4WD vehicle differs very littlefrom that of the 2WD vehicle.

2 DRIVING YOUR HYUNDAI
20
Water can wash the grease from wheel bearings, causing rusting and prema-ture failure, and may also enter the axles, transmission and transfer case, reducing the gear oil's lubricating quali-ties.
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CAUTION:
o While the full-time 4WD vehicle is being raised on a jack, never start the engine or cause the tires to rotate. There is the danger that rotatingtires touching the ground could cause the vehicle to go off the jack and to jump forward.
o If one of the front or rear wheels begins to spin in mud, snow,etc., the vehicle can sometimesbe driven out by depressing the accelerator pedal further; how- ever, avoid running the enginecontinuously at high rpm be- cause doing so could damage the 4WD system.
Driving in Water Select the LOW mode and drive through slowly. The maximum advisable wading depthis approximately 40cm (15.7 in.). Before driving through water, such as when crossing shallow streams, firstcheck the depth of the water and the bottom of the river bed for firmness. Drive slowly at the speed of 5 km/h(3mph) and avoid deep water. Take all necessary safety measures to ensure that water damage to the en-gine or other vehicle parts does not occur. Water entering the engine air intakewill cause severe engine damage.
D090E01HP
40cm
Driving on sandy or muddy roads Select the LOW and then gradually depress the accelerator pedal for asmooth start. Keep the pressure on the accelerator pedal constant as pos- sible, and drive at low speed. Climbing sharp grades Select the LOW to maximize use the engine torque. Descending sharp grades Select the LOW, use the engine brake and descend slowly.

5
VEHICLE MAINTENANCE REQUIREMENTS
7
F030C08HP-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note: (1) FOR EVERY 24 MONTHS OR 45,000 KM, WHICHEVER OCCURS FIRST : "R" DESCRIPTION
GENERAL MAINTENANCE COOLING SYSTEM COOLANT MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION FLUID BRAKE HOSES AND LINES BRAKE FLUID, CLUTCH FLUID REAR BRAKE DRUMS/LININGS, PARKING BRAKE BRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTS STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT, UPPER ARM BALL JOINT POWER STEERING PUMP AND HOSES DRIVE SHAFTS AND BOOTS AIR CONDITIONING REFRIGERANT TRANSFER CASE OIL AXLE GEAR OIL PROPELLER SHAFT CLEAN, BOLT RETIGHTEN AIR CONDITIONER FILTER (For Evaporator and Blower Unit)
NO.
1
2 3 4 5 6 7 89
1011 12 1314 15 1617 18
120
96
I
R I I I I I I I I I II I I I I I
R
105
84
I I I I I I I I I I II I I
R R
90 72
I
R I
R II I I I I I II I I I I I
R
7560
I I I I I I I I I I II I I I
R
60 48
I
R II I I I I I I I II I I I
R
I
R
4536
I I I I I I I I I I II I I I
R
30 24
I
R II I I I I I I I II I I I I I
R
1512
I I I I I I I I I I II I I
R R
KILOMETERS X 1000 MONTHS
European Community Only Except European Community
See Note (1)GASOLINE ENGINE DIESEL ENGINE

5VEHICLE MAINTENANCE REQUIREMENTS
8
A, B, C, D, E, F, G, H, I, K A, B, F, G, H, I, JC, E G, H, I, JD, E, F, GC, D, E, G, H, I C, D, E, G, H, I C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E, G, H, I C, E, G, H, I C,E
ENGINE OIL AND FILTER (Gasoline Engine) ENGINE OIL AND FILTER (Diesel Engine (2.5 TCI))ENGINE OIL AND FILTER(Diesel Engine (2.9 CRDi))AIR CLEANER FILTERSPARK PLUGS (For Gasoline Engine) TIMING BELT BRAKE PADS, CALIPERS AND ROTORSREAR BRAKE DRUMS/LININGS, PARKING BRAKESTEERING GEAR BOX, LINKAGE AND BOOTS/LOWER ARM BALL JOINT, UPPER ARM BALL JOINTDRIVE SHAFTS AND BOOTS MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSIONFLUIDTRANSFER CASE OIL *
1
AXLE GEAR OIL * 1
AIR CONDITIONER FILTER (For Evaporator and Blower Unit)
European Community Only Except European Community
F040A07HP-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
R R R R
I I I I
RRR RR
EVERY 7,500 KM OR 6 MONTHS EVERY 4,000 KM EVERY 3,000 KMEVERY 7,500 KM OR 6 MONTHSEVERY 5,000 KM OR 6 MONTHSMORE FREQUENTLYMORE FREQUENTLY EVERY 60,000 KM OR 48 MONTHS MORE FREQUENTLYMORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KMEVERY 45,000 KM EVERY 40,000 KM EVERY 100,000 KMMORE FREQUENTLYMORE FREQUENTLY
SEVERE DRIVING CONDITIONS
A - Repeatly driving short distance of less than 8km(5miles) in normal temperature or less than 16km(10miles) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very
cold weather
DRIVING
CONDITION
MAINTENANCE INTERVALS
MAINTENANCE
OPERATION
MAINTENANCE ITEM
E - Driving in sandy areas
F - Driving in heavy traffic area over 32°C(90°F)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 170 Km/h(100 MPH)
K - Frequently driving in stop-and-go conditions
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
European Community Only Except European Community Europe Countries Only Except Europe Countries
*1: Transfer Case Oil and Axle Gear Oil should be checked (and replaced if necessary) anytime they have been submerged in water
over 40cm (15.7 in.) deep.

9
VEHICLE SPECIFICATIONS
5
J080A09HP-GAT Item
Transmission FluidTransfer Case OilFront Axle Gear Oil Rear Axle Gear Oil Coolant Power Steering OilBrakes and Clutch Fluid Oil & Grease Standard
HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4)MOBIL DEXRON-IIATF DEXRON-IIIHYPOID GEAR OIL API GL-5 or HIGHER,SAE 80W[BELOW -30°C(-22°F)]/90W[ABOVE -30°C(-22°F)]MITSUBISHI GENUINE GEAR OIL PART NO. 8149630EX orCASTROL HYPOY LS(2.5 TCI)MOBIL INFILREX 33 (2.9 CRDi or 3.5 V6)HYPOID GEAR OIL API GL-5 or HIGHER,SAE 80W[BELOW -30°C(-22°F)]/90W[ABOVE -30°C(-22°F)]Ethylene glycol base for aluminum radiatorPSF-3 TYPE FLUIDDOT 3, DOT 4 or Equivalent
Q'ty (liter)
2.5 (2.5 TCI), 3.2 (2.9 CRDi or 3.5 V6) 8.2 (2.5 TCI), 11.8 (2.9 CRDi ), 10.5 (3.5 V6)1.42Part-time 4WD : 1.8Full-time 4WD : 1.3 NO.7 : 2.6, NO.7.5 : 2.88(2.5 TCI), 9(2.9 CRDi), 11(3.5 V6) 1.3As required
Manual Automatic
With LSD Without LSD

1CONTROLS AND EQUIPMENT
54
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B260U01HP-EAT
A/T(Automatic Transmis- sion) Oil TemperatureWarning Light (Not allmodels)
CAUTION:
If the warning light doesn't go off or blinks, this indicates that there is a malfunction in the automatic trans-mission or T.C.U (Transmission Control Unit). If this occurs, have your vehicle checked by anauthorised Hyundai dealer.
B260U01TB-EAT Immobiliser Warning Light (Diesel Engine)
This warning light comes on for some seconds after the ignition key is turnedto the "ON" position. At this time, you can start the engine. The light goes out after the engine is running. In case thislight goes out before you start the engine, you must turn to the "LOCK" position and restart the engine. In casethis light blinks for five seconds when the ignition key is turned to "ON" posi- tion, this indicates that the immobilisersystem is out of order. At this time, consult to the Hyundai dealer.B260R01HP-GAT 4WD LOW Indicator Light
The A/T oil temperature warning light comes on when the automatic trans- mission oil temperature goes up to thetemperature that may result in serious damage of automatic transmission. If the A/T oil temperature warning lightcomes on whilst driving, park your vehicle in at a safe place as soon as possible. With the selector lever shiftedinto "P" position, allow the engine to idle until the warning light goes off. When the warning light goes off, thevehicle can be driven normally. When the key is turned to the "ON"position, the 4WD(Four Wheel Drive) LOW indicator light will come on and then go off in a few seconds.The 4WD LOW indicator light comes on when the transfer shift knob is set to low position (Part-time 4WD type : 4Lposition, Full-time 4WD type : Low position).

2
DRIVING YOUR HYUNDAI
17
C355A03HP-EAT Full-time 4WD operation (Not all models) 1. Knob position This is used to set different positions.
15.7 in(40cm) D090E01HP
HHP2114-E
Driving on snowy or icy roads Select the 4H or 4L in accordance with the road conditions, and then graduallydepress the accelerator pedal for a smooth start. Driving on sandy or muddy roads Select the 4H or 4L and then gradually depress the accelerator pedal for asmooth start. Keep the pressure on the accelerator pedal constant as possible, and drive at low speed. Climbing sharp grades Select the 4L to maximize use the engine torque. Descending sharp grades Select the 4L, use the engine brake and descend slowly.
Driving in Water
Water can wash the grease from wheelbearings, causing rusting and prema-ture failure, and may also enter the axles, transmission and transfer case, reducing the gear oil's lubricating quali-ties.
Select the 4L mode and drive through slowly. The maximum advisable wading depthis approximately 15.7 in.(40 cm). Before driving through water, such as when crossing shallow streams, firstcheck the depth of the water and the bottom of the river bed for firmness. Drive slowly at the speed of 3mph (5km/h) and avoid deep water. Take all necessary safety measures to ensure that water damage to the engineor other vehicle parts does not occur. Water entering the engine air intake will cause severe engine damage.

2
DRIVING YOUR HYUNDAI
21
!
Water entering the engine air intake will cause severe engine damage. Water can wash the grease from wheel bearings, causing rusting and prema-ture failure, and may also enter the axles, transmission and transfer case, reducing the gear oil's lubricating quali-ties. CAUTION:
o Whilst the full-time 4WD vehicle is
being raised on a jack, never start the engine or cause the tyres to rotate. There is the danger that rotating tyres touching the ground couldcause the vehicle to go off the jack and to jump forward.
o If one of the front or rear wheels begins to spin in mud, snow, etc.,the vehicle can sometimes be driven out by depressing the ac-celerator pedal further; however, avoid running the engine continu- ously at high rpm because doingso could damage the 4WD system.
!WARNING:
o Avoid high cornering speeds.
o Do not make quick steering wheel movements, such as sharp lane charges or fast, sharp turns.
o The risk of rollover is greatly in-
creased if you lose control of yourvehicle at highway speeds.
o In a collision crash, an unbelted
person is significantly more likelyto die than a person wearing a seatbelt.
o Loss of control often occurs if two or more wheels drop off the road- way and the driver oversteers toreenter the roadway.
o In the event your vehicle leaves
the roadway, do not steer sharply.Instead, slow down before pulling back into the travel lanes.
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ANTI-LOCK BRAKE SYSTEM (ABS)
C120A02A-EAT (Not all models) The Anti-Lock Brake System (ABS) is designed to prevent wheel lock-upduring sudden braking or on hazard- ous road surfaces. The ABS control module monitors the wheel speed andcontrols the pressure applied to each brake. Thus, in emergency situations or on slick roads, ABS will increasevehicle control during braking. NOTE: During ABS operation, a slight pul- sation may be felt in the brake pedal when the brakes are applied. Also, a noise may be heard in the enginecompartment whilst braking. These conditions are normal and indicate that the anti-lock brake system isfunctioning properly.
WARNING:
ABS will not prevent accidents due to improper or dangerous driving manoeuvres. Even though vehiclecontrol is improved during emer-