check engine light Hyundai Tiburon 2003 User Guide

WHAT TO DO IN AN EMERGENCY
3-1
2. Check the battery connections to be sure
they are clean and tight.
3. Turn on the interior light. If the light dims or
goes out when you operate the starter, the
battery is discharged.
4. Check the starter connections to be sure
they are securely tightened.
5. Do not push or pull the vehicle to start it. See
instructions for "Jump Starting".D020A02A-AATJUMP STARTING3. WHAT TO DO IN AN
EMERGENCY
D010A01A-AATIF THE ENGINE WILL NOT START
CAUTION:
If the engine will not start, do not push or
pull the car to start it. This could result in a
collision or cause other damage. In addi-
tion, push or pull starting may cause the
catalytic converter to be overloaded and
create a fire hazard.
D010B02A-AATIf Engine Doesn’t Turn Over or Turns
Over Slowly
1. If your car has an automatic transaxle, be
sure the gear selector lever is in "N" or "P"
and the emergency brake is set.
D010C01A-AATIf Engine Turns Over Normally but Does
Not Start
1. Check fuel level.
2. Check all connectors at ignition, coil and
spark plugs. Reconnect any that may be
disconnected or loose.
3. Check the fuel line in the engine room.
4. If the engine still refuses to start, call a
Hyundai dealer or seek other qualified as-
sistance.
D010D01A-AAT
If the Engine Stalls While Driving1. Reduce your speed gradually, keeping a
straight line. Move cautiously off the road to
a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle
will not start, contact a Hyundai dealer or
seek other qualified assistance.
WARNING:The gas produced by the battery during the
jump-start operation is highly explosive. If
these instructions are not followed exactly,
serious personal injury and damage to the
vehicle may occur! If you are not sure how
3
D010B01GK
HGK184Battery
HGK184A
DOHC
V6
Battery

WHAT TO DO IN AN EMERGENCY
3-2 to follow this procedure, seek qualified as-
sistance. Automobile batteries contain sul-
furic acid. This is poisonous and highly
corrosive. When jump starting, wear protec-
tive glasses and be careful not to get acid on
yourself, your clothing or on the car.
o If you should accidentally get acid on your
skin or in your eyes, immediately remove
any contaminated clothing and flush the
area with clear water for at least 15 minutes.
Then promptly obtain medical attention. If
you must be transported to an emergency
facility, continue to apply water to the affect-
ed area with a sponge or cloth.
o The gas produced by the battery during the
jump-start operation is highly explosive. Do
not smoke or allow a spark or an open flame
in the vicinity.
o The battery being used to provide the jump
start must be 12-volt. If you cannot deter-
mine that it is a 12-volt battery, do not
attempt to use it for the jump start.
o To jump start a car with a discharged bat-
tery, follow this procedure exactly:
1. If the booster battery is installed in another
vehicle, be sure the two vehicles are not
touching.
2. Turn off all unnecessary lights and acces-
sories in both vehicles.
3. Attach the clamps of the jumper cable in the
exact location shown on the previous page.
First, attach one clamp of the jumper cableto the positive (+) post or cable of the dis-
charged battery. Then attach the other end
of the same cable to the positive (+) post or
cable of the booster battery. Next, using the
other cable, attach one clamp to the nega-
tive (-) post or cable of the booster battery.
Then attach the other end of that cable to a
solid metal part of the engine away from the
battery. Do not connect the cable to any
moving part.
4. Start the engine in the car with the booster
battery and let it run for a few minutes. This
will help to assure that the booster battery is
fully charged. During the jumping operation,
run the engine in this vehicle at about 2,000
rpm.
5. Start your engine using the normal starting
procedure. After the engine starts, leave the
jumper cables connected and let the engine
run at fast idle or about 2,000 rpm for sev-
eral minutes.
6. Carefully remove the jumper cables in the
reverse order of attachment.
If you do not know why your battery became
discharged (because the lights were left on,
etc.), have the charging system checked by your
Hyundai dealer.
D030A01A-AATIF THE ENGINE OVERHEATS
If your temperature gauge indicates overheating,
you experience a loss of power, or hear loud
pinging or knocking and the engine is probably
too hot. If this happens and, you should:
1. Pull off the road and stop as soon as it is
safe to do so.
2. Place the gear selector lever in "P" (auto-
matic), or neutral (manual transaxle) and set
the parking brake. If the air conditioning is
on, turn it off.
3. If engine coolant is running out under the car
or steam is coming out from the hood, stop
the engine. Do not open the hood until the
engine coolant has stopped running or the
steaming has stopped. If there is no visible
loss of engine coolant and no steam, leave
the engine running and check to be sure the
engine cooling fan is operating. If the fan is
not running, turn the engine off.
4. Check to see if the water pump drive belt is
missing. If it is not missing, check to see that
it is tight. If the drive belt seems to be
satisfactory, check for engine coolant leak-
ing from the radiator, hoses or under the car.
(If the air conditioning had been in use, it is
normal for cold water to be draining from it
when you stop).

DO-IT-YOURSELF MAINTENANCE
6-3
G020A01A-AATGENERAL CHECKS
Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
G020B01A-AAT
Vehicle Exterior
The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Air filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare
tire)
G020C01A-AATVehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch
operation
o Automatic transaxle operation, including
"Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning incorrect-
ly, inspect it carefully and seek assistance from
your Hyundai dealer if service is needed.
G030A01A-AATCHECKING THE ENGINE OIL
Engine oil is essential to the performance and
service of the engine. It is suggested that you
check the oil level at least once a week in
normal use and more often if you are on a trip
or driving in severe conditions.
G030B01A-AATRecommended Oil
SH, SG or SG/CD (API) multi-grade and fuel
efficient oil is recommended.
G030B01A °F
°C20W-40 20W-50
10W-30 10W-40 10W-50
5W-30 5W-40
-20
-29-9
-230
-1820
-732
060
1685
2795
35100
38

DO-IT-YOURSELF MAINTENANCE
6-13
G160A01A-AATCHECKING CLUTCH PEDAL
FREE-PLAY
SSA6160A
0.24~0.51 in.
(6~13 mm)
With the engine off, press lightly on the clutch
pedal until you feel a change in resistance. This
is the clutch pedal free-play. The free-play should
be within the limits specified in the illustration. If
it is not, have it inspected by your Hyundai
dealer and adjusted or repaired if necessary.
G170A01A-AATCHECKING BRAKE PEDAL
FREE-PLAY
SSA6170A
0.12~0.31 in.
(3~8 mm)
With the engine off, press down on the brake
pedal several times to reduce the vacuum in the
brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change in
resistance. This is the brake pedal free-play.
The free-play should be within the limits speci-
fied in the illustration. If it is not, have it inspect-
ed by your Hyundai dealer and adjusted or
repaired if necessary.
G150A01A-AATCHECKING STEERING WHEEL
FREE-PLAY
To check the steering wheel free-play, stop the
car with the wheels pointed straight ahead and
gently move the steering wheel back and forth.
Use very light finger pressure and be sensitive
to changes in resistance that mark the limits of
the free-play. If the free-play is greater than
specified, have it inspected by your Hyundai
dealer and adjusted or repaired if necessary.1.18in
(30 mm)
HGK218

DO-IT-YOURSELF MAINTENANCE
6-16o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in
the area.
o Keep children away from the area.
G220B01A-AATChecking Engine Cooling Fan
The engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.
G220C01A-AAT
Checking Condenser Cooling Fan
The condenser coolant fan should come on
automatically whenever the air conditioning is
in operation.
G210B02A-AAT
Checking the BatteryKeep the battery clean. Any evidence of corro-
sion around the battery posts or terminals should
be removed using a solution of household bak-
ing soda and warm water. After the battery
terminals are dry, cover them with a light coat-
ing of grease.
PROPOSITION 65 WARNING:Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the state of California
to cause cancer and reproductive harm.
Wash hands after handling.
G230A03A-AATPOWER STEERING FLUID LEVEL
The power steering fluid level should be checked
regularly. To check the power steering fluid
level, be sure the engine is "OFF", then check
to make certain that the power steering fluid
level is between the "MAX" and "MIN" level
markings on the fluid reservoir.
HGK214 G220A01A-AAT
CHECKING ELECTRIC COOLING
FANS
WARNING:
The cooling fan is controlled by engine cool-
ant temperature and may sometimes oper-
ate even when the engine is not running.
Use extreme caution when working near the
blades of the coolant fan, so that you are not
injured by a rotating fan blade. As the en-
gine coolant temperature decreases the fan
will automatically shut off. This is a normal
condition.
G210A01A-AATCHECKING THE BATTERY
WARNING:
Batteries can be dangerous! When working
with batteries, carefully observe the follow-
ing precautions to avoid serious injuries.
The fluid in the battery contains a strong solu-
tion of sulfuric acid, which is poisonous and
highly corrosive. Be careful not to spill it on
yourself or the car. If you do spill battery fluid on
yourself, immediately do the following:
o If battery fluid is on your skin, flush the
affected areas with water for at least 15
minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your
eyes with water and get medical assistance
as soon as possible. While you are being
driven to get medical assistance, continue
to rinse your eyes by using a sponge or soft
cloth saturated with water.
o If you swallow battery fluid, drink a large
quantity of water or milk followed by milk of
magnesia, eat a raw egg or drink vegetable
oil. Get medical assistance as soon as
possible.
While batteries are being charged (either by a
battery charger or by the vehicle’s generator),
they produce explosive gases. Always observe
these warnings to prevent injuries from occur-
ring:

DO-IT-YOURSELF MAINTENANCE
6-17 manual used by dealership technicians and
while it is highly technical it can be useful in
obtaining a better understanding of your car
and how it works.
G260A02A-AATREPLACING HEADLIGHT BULBS
Before attempting to replace a headlight bulb,
be sure the switch is turned to the "OFF"
position.
The next paragraph shows how to reach head-
light bulbs so they may be changed. Be sure to
replace the burned-out bulb with one of the
same number and wattage rating.
CAUTION:Keep the lamps out of contact with petro-
leum products such as oil, gasoline etc.
NOTE:Grinding noise from the power steering
pump may be heard immediately after the
engine is started in extremely cold condi-
tions (below - 4°F). If the noise stops during
warm up, there is no abnormal function in
the system. It is due to a power steering
fluid characteristic in extremely cold condi-
tions.
Recommended Fluid
Use PSF-3 type fluid
NOTE:Do not start the engine when the power
steering oil reservoir is empty.
G240A01A-AAT
POWER STEERING HOSES
It is suggested that you check the power steer-
ing hose connections for fluid leakage at regular
intervals. The power steering hoses should be
replaced if there is severe surface cracking,
scuffing or worn spots. Deterioration of the
hose could cause premature failure.
G250A01A-AAT
FOR MORE INFORMATION ABOUT
YOUR HYUNDAI
If you desire additional information about main-
taining and servicing your Hyundai, you may
purchase a factory Shop Manual at your Hyundai
dealer's parts department. This is the same
G270A02A-GATHEADLIGHT BULB
Replacement instructions:
HGK225
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base,
avoid touching the glass.
3. Disconnect the power cord from the bulb
base in the back of the headlight.
4. Remove the dust cover.
5. Push the bulb spring for removing the head-
light bulb.
6. Remove the protective cap from the re-
placement bulb and install the new bulb by
matching the plastic base with the headlight
hole. Install the dust cover after retightening
the bulb spring and reconnect the power
cord.
7. Use the protective cap and carton to dis-
pose of the old bulb.
8. Check for proper headlight aim.
WARNING:The halogen bulb contains gas under pres-
sure and if impacted could shatter, resulting
in flying fragments. Always wear eye pro-
tection when servicing the bulb. Protect the
bulb against abrasions or scratches and
against liquids when lighted. Turn the bulb
on only when installed in a headlight. Re-
place the headlight if damaged or cracked.
Keep the bulb out of the reach of children
and dispose of the used bulb with care.
High BeamLow Beam Turn signal Light

DO-IT-YOURSELF MAINTENANCE
6-18
G290A02GK-AATHEADLIGHT AIMING ADJUSTMENT
Before performing aiming adjustment, make sure
of the following.
1. Keep all tires inflated to the correct pres-
sure.
2. Place the vehicle on level ground and press
the front bumper & rear bumper down sev-
eral times. Place vehicle at a distance of 118
in. (3m) from the test wall.
3. See that the vehicle is unloaded (except for
full levels of coolant, engine oil and fuel, and
spare tire, jack, and tools).
4. Clean the head light lenses and turn on the
headlights (low beam).
5. Open the hood.
6. Draw the vertical line (through the center of
each headlight beam pattern) and the hori-
zontal line (through the center of each head-
light beam pattern) on the aiming screen.And then, draw the parallel line at 0.827 in.
(21 mm) under the horizontal line.
7. Adjust each cut-off line of the low beam to
the parallel line with a phillips screwdriver -
VERTICAL AIMING.
8. Adjust each cut-off line of the low beam to
the each vertical line with a phillips screw-
driver - HORIZONTAL AIMING.
WARNING:Horizontal aiming should be adjusted by an
authorized Hyundai Dealer.
G290B01GK-AATAdjustment After Headlight Assembly
Replacement
G290B01GK
Vertical
line
Cut-off line
Ground line Horizontal line
LW
H
H
"P"
0.827in.(21mm)
If the vehicle has had front body repair and the
headlight assembly has been replaced, the
headlight aiming should be checked using the
aiming screen as shown in the illustration. Turn
on the headlight switch.
Horizontal
aiming
G290A03GK
Vertical
aiming
Low Beam1. Adjust headlights so that main axis of light is
parallel to center line of the body and is
aligned with point "P" shown in the illustra-
tion.
2. Dotted lines in the illustration show the cen-
ter of headlights.
SPECIFICATION:"H"
Horizontal center line of headlights from ground:
Low Beam: 26.7 in. (679mm)
High Beam: 26.5 in. (672mm)
"W"
Distance between each headlight center :
Low Beam: 47.3 in. (1,202mm)
High Beam: 38.0 in. (966mm)
"L"
Distance between the headlights and the wall
that the lights are tested against : 118 in. (3,000
mm)

INDEX
10-2Drive Belts .................................................................................. 6-12, 6-14
Driving
Economical driving .......................................................................... 2-10
Smooth cornering ............................................................................. 2-11
Winter driving ................................................................................... 2-11
E
Emissions Control Systems ................................................................... 7-1
Engine
Before starting the engine ................................................................. 2-2
Compartment ..................................................................................... 6-1
Coolant .............................................................................................. 6-5
Coolant temperature gauge ............................................................. 1-28
If the engine overheats ...................................................................... 3-2
Number .............................................................................................. 8-1
Oil ...................................................................................................... 6-3
Starting .............................................................................................. 2-3
Engine Exhaust Can Be Dangerous .................................................... 2-1
F
Floor mat Anchor .................................................................................. 1-43
Front Fog Light Switch ......................................................................... 1-39
Front Seats
Adjustable front seats .........................................................................1-6
Adjustable headrests ......................................................................... 1-7
Adjusting seatback angle ................................................................... 1-7
Adjusting seat forward and rearward ................................................. 1-7
Lumbar support control ...................................................................... 1-8
Seat cushion height adjustment ......................................................... 1-8
Fuel
Capacity ..............................................................................................9-1
Gauge ............................................................................................... 1-28Recommendations ............................................................................. 1-1
Fuel Filler Lid
Remote release ................................................................................ 1-40
Fuses .................................................................................................... 6-14
Fuse Panel Description .................................................................... 6-20
G
General Everyday Checks .................................................................... 6-3
Glove box ............................................................................................ 1-37
H
Hazard Warning System ...................................................................... 1-33
Headlight Aiming Adjustment .............................................................. 6-18
Headlight Bulb ...................................................................................... 6-17
Heating and Cooling Control
Rotary Type ........................................................................... 1-47 ~ 1-52
Automatic Type ..................................................................... 1-53 ~ 1-58
High-mounted Rear Stop light .............................................................. 1-39
Hood Release ...................................................................................... 1-40
Horn ...................................................................................................... 1-43
I
Ignition Switch ....................................................................................... 2-2
Instrument Cluster and Indicator Lights ................................................ 1-25
Instrument Panel Light Control ............................................................. 1-34
Instruments and Controls .................................................................... 1-24
Intermittent Wiper ................................................................................. 1-32
J
Jump Starting ........................................................................................ 3-1

Seoul Korea
Printing: AUG. 30, 2002
Publication No.: A2CO-EU28E
Printed in Korea
SERVICE STATION INFORMATION
FUEL:
UNLEADED gasoline only
Pump Octane Rating of 87 (Research Octane Number 91) or higher.
FUEL TANK CAPACITY
Original, US.gal (Imp.gal., liter) 14.5 (12, 55)
TIRE PRESSURE:
See the label on the driver side center pillar outer panel.
OTHER TIRE INFORMATION:
See pages 8-1 through 8-4
HOOD RELEASE:
Pull handle under left side of dash.
ENGINE OIL:
SH, SG or SG/CD multigrade and fuel efficient oil. Use SAE 10W-30,
10W-40 or 10W-50 if normal temperatures are above -10°F (-23°C).
For other viscosity recommendations, see page 6-2.
MANUAL TRANSAXLE:
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) Oil level
should be up to filler-bolt hole in housing beside differential.
AUTOMATIC TRANSAXLE:
Apply the parking brake, with the engine running, shift the selector
lever through all ranges and return to “N” (Neutral) position. Then
check the level of fluid on the dipstick. Use only HYUNDAI GENU-
INE ATF available at your dealer or DIAMOND ATF SP-III, SK ATF
SP-III.
QUICK INDEX
o Car will not start ........................................................................ 3-1
o Flat tire ...................................................................................... 3-4
o Warning light/chime comes on ...................................... 1-26 ~ 1-28
o Engine overheats ....................................................................... 3-2
o Towing of your vehicle ............................................................. 3-8
o Starting the engine ..................................................................... 2-3
o Driving tips for first 1,200 miles (2,000 km) ............................ 1-2
o Scheduled maintenance ............................................................. 5-3
o Reporting safety defects ............................................................ 8-6