check engine Hyundai Tiburon 2003 Owner's Guide

DO-IT-YOURSELF MAINTENANCE
6-14
G190A01A-AATCHECKING DRIVE BELTSG200A01A-AATCHECKING AND REPLACING
FUSES
Replacing a Fusible Link
Drive belts should be checked periodically for
proper tension and adjusted if necessary. At the
same time, belts should be examined for cracks,
wear, fraying or other evidence of deterioration
and replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts and
other parts of the engine. After a belt is re-
placed, the new belt should be adjusted again
after two or three weeks to eliminate slack
resulting from initial stretching after use.A fusible link will melt if the electrical circuits
from the battery are ever overloaded, thus pre-
venting damage to the entire wiring harness.
(This could be caused by a short in the system
drawing too much current.) If this ever happens,
have a Hyundai dealer determine the cause,
repair the system and replace the fusible link.
The fusible links are located in a relay box for
easy inspection.
CAUTION:When replacing a fusible link, never use
anything but a new fusible link with the
same or lower amperage rating. Never use a
piece of wire or a higher-rated fusible link.
This could result in serious damage and
create a fire hazard.
G190A01GK
Water Pump Pulley
Generator Pulley
Crankshaft Pulley0.2 ~ 0.24 in.
(5.1 ~ 6 mm)
GoodBad
AS60310A G180A01A-AAT
CHECKING BRAKE PEDAL
CLEARANCE
SSA6180A
1.78 in. (45.1 mm)
You need a helper to check the brake pedal
clearance. With the engine running, have your
helper press down on the brake pedal several
times and then hold it down with a force of about
110 lbs (50 kg, 490 N). The brake pedal clear-
ance is the distance from the top surface of the
brake pedal to the asphalt sheeting under the
floor mat.
If the brake pedal clearance is not within the
limits specified in the illustration, have it in-
spected by your Hyundai dealer and adjusted
or repaired if necessary.
DOHC
V6
Power steering
Auto
tensioner
Generator
Eng.pulleyCOMP

DO-IT-YOURSELF MAINTENANCE
6-16o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in
the area.
o Keep children away from the area.
G220B01A-AATChecking Engine Cooling Fan
The engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.
G220C01A-AAT
Checking Condenser Cooling Fan
The condenser coolant fan should come on
automatically whenever the air conditioning is
in operation.
G210B02A-AAT
Checking the BatteryKeep the battery clean. Any evidence of corro-
sion around the battery posts or terminals should
be removed using a solution of household bak-
ing soda and warm water. After the battery
terminals are dry, cover them with a light coat-
ing of grease.
PROPOSITION 65 WARNING:Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the state of California
to cause cancer and reproductive harm.
Wash hands after handling.
G230A03A-AATPOWER STEERING FLUID LEVEL
The power steering fluid level should be checked
regularly. To check the power steering fluid
level, be sure the engine is "OFF", then check
to make certain that the power steering fluid
level is between the "MAX" and "MIN" level
markings on the fluid reservoir.
HGK214 G220A01A-AAT
CHECKING ELECTRIC COOLING
FANS
WARNING:
The cooling fan is controlled by engine cool-
ant temperature and may sometimes oper-
ate even when the engine is not running.
Use extreme caution when working near the
blades of the coolant fan, so that you are not
injured by a rotating fan blade. As the en-
gine coolant temperature decreases the fan
will automatically shut off. This is a normal
condition.
G210A01A-AATCHECKING THE BATTERY
WARNING:
Batteries can be dangerous! When working
with batteries, carefully observe the follow-
ing precautions to avoid serious injuries.
The fluid in the battery contains a strong solu-
tion of sulfuric acid, which is poisonous and
highly corrosive. Be careful not to spill it on
yourself or the car. If you do spill battery fluid on
yourself, immediately do the following:
o If battery fluid is on your skin, flush the
affected areas with water for at least 15
minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your
eyes with water and get medical assistance
as soon as possible. While you are being
driven to get medical assistance, continue
to rinse your eyes by using a sponge or soft
cloth saturated with water.
o If you swallow battery fluid, drink a large
quantity of water or milk followed by milk of
magnesia, eat a raw egg or drink vegetable
oil. Get medical assistance as soon as
possible.
While batteries are being charged (either by a
battery charger or by the vehicle’s generator),
they produce explosive gases. Always observe
these warnings to prevent injuries from occur-
ring:

DO-IT-YOURSELF MAINTENANCE
6-17 manual used by dealership technicians and
while it is highly technical it can be useful in
obtaining a better understanding of your car
and how it works.
G260A02A-AATREPLACING HEADLIGHT BULBS
Before attempting to replace a headlight bulb,
be sure the switch is turned to the "OFF"
position.
The next paragraph shows how to reach head-
light bulbs so they may be changed. Be sure to
replace the burned-out bulb with one of the
same number and wattage rating.
CAUTION:Keep the lamps out of contact with petro-
leum products such as oil, gasoline etc.
NOTE:Grinding noise from the power steering
pump may be heard immediately after the
engine is started in extremely cold condi-
tions (below - 4°F). If the noise stops during
warm up, there is no abnormal function in
the system. It is due to a power steering
fluid characteristic in extremely cold condi-
tions.
Recommended Fluid
Use PSF-3 type fluid
NOTE:Do not start the engine when the power
steering oil reservoir is empty.
G240A01A-AAT
POWER STEERING HOSES
It is suggested that you check the power steer-
ing hose connections for fluid leakage at regular
intervals. The power steering hoses should be
replaced if there is severe surface cracking,
scuffing or worn spots. Deterioration of the
hose could cause premature failure.
G250A01A-AAT
FOR MORE INFORMATION ABOUT
YOUR HYUNDAI
If you desire additional information about main-
taining and servicing your Hyundai, you may
purchase a factory Shop Manual at your Hyundai
dealer's parts department. This is the same
G270A02A-GATHEADLIGHT BULB
Replacement instructions:
HGK225
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base,
avoid touching the glass.
3. Disconnect the power cord from the bulb
base in the back of the headlight.
4. Remove the dust cover.
5. Push the bulb spring for removing the head-
light bulb.
6. Remove the protective cap from the re-
placement bulb and install the new bulb by
matching the plastic base with the headlight
hole. Install the dust cover after retightening
the bulb spring and reconnect the power
cord.
7. Use the protective cap and carton to dis-
pose of the old bulb.
8. Check for proper headlight aim.
WARNING:The halogen bulb contains gas under pres-
sure and if impacted could shatter, resulting
in flying fragments. Always wear eye pro-
tection when servicing the bulb. Protect the
bulb against abrasions or scratches and
against liquids when lighted. Turn the bulb
on only when installed in a headlight. Re-
place the headlight if damaged or cracked.
Keep the bulb out of the reach of children
and dispose of the used bulb with care.
High BeamLow Beam Turn signal Light

DO-IT-YOURSELF MAINTENANCE
6-18
G290A02GK-AATHEADLIGHT AIMING ADJUSTMENT
Before performing aiming adjustment, make sure
of the following.
1. Keep all tires inflated to the correct pres-
sure.
2. Place the vehicle on level ground and press
the front bumper & rear bumper down sev-
eral times. Place vehicle at a distance of 118
in. (3m) from the test wall.
3. See that the vehicle is unloaded (except for
full levels of coolant, engine oil and fuel, and
spare tire, jack, and tools).
4. Clean the head light lenses and turn on the
headlights (low beam).
5. Open the hood.
6. Draw the vertical line (through the center of
each headlight beam pattern) and the hori-
zontal line (through the center of each head-
light beam pattern) on the aiming screen.And then, draw the parallel line at 0.827 in.
(21 mm) under the horizontal line.
7. Adjust each cut-off line of the low beam to
the parallel line with a phillips screwdriver -
VERTICAL AIMING.
8. Adjust each cut-off line of the low beam to
the each vertical line with a phillips screw-
driver - HORIZONTAL AIMING.
WARNING:Horizontal aiming should be adjusted by an
authorized Hyundai Dealer.
G290B01GK-AATAdjustment After Headlight Assembly
Replacement
G290B01GK
Vertical
line
Cut-off line
Ground line Horizontal line
LW
H
H
"P"
0.827in.(21mm)
If the vehicle has had front body repair and the
headlight assembly has been replaced, the
headlight aiming should be checked using the
aiming screen as shown in the illustration. Turn
on the headlight switch.
Horizontal
aiming
G290A03GK
Vertical
aiming
Low Beam1. Adjust headlights so that main axis of light is
parallel to center line of the body and is
aligned with point "P" shown in the illustra-
tion.
2. Dotted lines in the illustration show the cen-
ter of headlights.
SPECIFICATION:"H"
Horizontal center line of headlights from ground:
Low Beam: 26.7 in. (679mm)
High Beam: 26.5 in. (672mm)
"W"
Distance between each headlight center :
Low Beam: 47.3 in. (1,202mm)
High Beam: 38.0 in. (966mm)
"L"
Distance between the headlights and the wall
that the lights are tested against : 118 in. (3,000
mm)

CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
8-1
8. CONSUMER
INFORMATION &
REPORTING SAFE-
TY DEFECTS
I010A01A-AAT
VEHICLE IDENTIFICATION
NUMBER (VIN)
The vehicle identification number (VIN) is the
number used in registering your car and in all
legal matters pertaining to its ownership, etc. It
can be found in three different places on your
car:1. On the bulkhead between the engine and
passenger compartments.
2. On the left top side of the instrument panel
where it can be seen by looking down through
the windshield.
3. On the lower side of the center pillar outer
panel.
I010B01A-AATEngine Number
The engine number is stamped on the engine
block as shown in the drawing.
I020A01A-AAT
TIRE INFORMATION
The tires supplied on your new Hyundai are
chosen to provide the best performance for
normal driving.
I030A01GK-AATRECOMMENDED INFLATION PRES-
SURES
The tire label located on the driver side center
pillar outer panel gives the tire pressures rec-
ommended for your vehicle.
HGK220A
123
8
I010B01GK
DOHC
V6
HGK092
6.0Jx15
6.5Jx16
7.0Jx17
4Tx16TIRE
SIZE RIM
SIZE
PRESSURE, kPa (PSI)
195/65R15
205/55R16
215/45R17
T125/70R16REAR
210(30)
210(30)
210(30)
420(60)FRONT
210(30)
230(33)
240(35)
420(60) UP TO 2
PERSONSUP TO
MAX. LOAD
REAR
210(30)
230(33)
230(33)
420(60) FRONT
210(30)
210(30)
220(32)
420(60)
These pressures were chosen to provide the
most satisfactory combination of ride comfort,
tire wear and stability under normal conditions.
Tire pressures should be checked at least
monthly. Proper tire inflation pressures should
be maintained for these reasons:

INDEX
10-2Drive Belts .................................................................................. 6-12, 6-14
Driving
Economical driving .......................................................................... 2-10
Smooth cornering ............................................................................. 2-11
Winter driving ................................................................................... 2-11
E
Emissions Control Systems ................................................................... 7-1
Engine
Before starting the engine ................................................................. 2-2
Compartment ..................................................................................... 6-1
Coolant .............................................................................................. 6-5
Coolant temperature gauge ............................................................. 1-28
If the engine overheats ...................................................................... 3-2
Number .............................................................................................. 8-1
Oil ...................................................................................................... 6-3
Starting .............................................................................................. 2-3
Engine Exhaust Can Be Dangerous .................................................... 2-1
F
Floor mat Anchor .................................................................................. 1-43
Front Fog Light Switch ......................................................................... 1-39
Front Seats
Adjustable front seats .........................................................................1-6
Adjustable headrests ......................................................................... 1-7
Adjusting seatback angle ................................................................... 1-7
Adjusting seat forward and rearward ................................................. 1-7
Lumbar support control ...................................................................... 1-8
Seat cushion height adjustment ......................................................... 1-8
Fuel
Capacity ..............................................................................................9-1
Gauge ............................................................................................... 1-28Recommendations ............................................................................. 1-1
Fuel Filler Lid
Remote release ................................................................................ 1-40
Fuses .................................................................................................... 6-14
Fuse Panel Description .................................................................... 6-20
G
General Everyday Checks .................................................................... 6-3
Glove box ............................................................................................ 1-37
H
Hazard Warning System ...................................................................... 1-33
Headlight Aiming Adjustment .............................................................. 6-18
Headlight Bulb ...................................................................................... 6-17
Heating and Cooling Control
Rotary Type ........................................................................... 1-47 ~ 1-52
Automatic Type ..................................................................... 1-53 ~ 1-58
High-mounted Rear Stop light .............................................................. 1-39
Hood Release ...................................................................................... 1-40
Horn ...................................................................................................... 1-43
I
Ignition Switch ....................................................................................... 2-2
Instrument Cluster and Indicator Lights ................................................ 1-25
Instrument Panel Light Control ............................................................. 1-34
Instruments and Controls .................................................................... 1-24
Intermittent Wiper ................................................................................. 1-32
J
Jump Starting ........................................................................................ 3-1

Seoul Korea
Printing: AUG. 30, 2002
Publication No.: A2CO-EU28E
Printed in Korea
SERVICE STATION INFORMATION
FUEL:
UNLEADED gasoline only
Pump Octane Rating of 87 (Research Octane Number 91) or higher.
FUEL TANK CAPACITY
Original, US.gal (Imp.gal., liter) 14.5 (12, 55)
TIRE PRESSURE:
See the label on the driver side center pillar outer panel.
OTHER TIRE INFORMATION:
See pages 8-1 through 8-4
HOOD RELEASE:
Pull handle under left side of dash.
ENGINE OIL:
SH, SG or SG/CD multigrade and fuel efficient oil. Use SAE 10W-30,
10W-40 or 10W-50 if normal temperatures are above -10°F (-23°C).
For other viscosity recommendations, see page 6-2.
MANUAL TRANSAXLE:
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) Oil level
should be up to filler-bolt hole in housing beside differential.
AUTOMATIC TRANSAXLE:
Apply the parking brake, with the engine running, shift the selector
lever through all ranges and return to “N” (Neutral) position. Then
check the level of fluid on the dipstick. Use only HYUNDAI GENU-
INE ATF available at your dealer or DIAMOND ATF SP-III, SK ATF
SP-III.
QUICK INDEX
o Car will not start ........................................................................ 3-1
o Flat tire ...................................................................................... 3-4
o Warning light/chime comes on ...................................... 1-26 ~ 1-28
o Engine overheats ....................................................................... 3-2
o Towing of your vehicle ............................................................. 3-8
o Starting the engine ..................................................................... 2-3
o Driving tips for first 1,200 miles (2,000 km) ............................ 1-2
o Scheduled maintenance ............................................................. 5-3
o Reporting safety defects ............................................................ 8-6