air filter Hyundai Tiburon 2003 Owner's Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2003, Model line: Tiburon, Model: Hyundai Tiburon 2003Pages: 169, PDF Size: 3.04 MB
Page 66 of 169

FEATURES OF YOUR HYUNDAI
1- 58
B760A01E
The air filter is located in front of the blower uniit
behind the glove box.
It operates to decrease pollutants from entering
the car and to filter the air.
Replacement instructions:
1. Open the glove box and remove the taping
screws on the upper side of the glove box.
2. Remove the taping screws on the lower
position of the glove box.
3. Remove the filter cover and replace the
filter.
4. Installation is the reverse order of disassem-
bly.
Evaporator coreBlower fan
Heater core
B760A02GK-AAT
AIR FILTER (IN FRONT OF BLOWER
UNIT) (If Installed)
Outside air
Filter Inside air
Inside air
CAUTION:o Replace the filter every 12,000 miles
(20,000 km) or once a year. If the car is
being driven in severe conditions such
as dusty, rough roads, more frequent air
filter inspections and changes are re-
quired.
o When the air flow rate is suddenly de-
creased, it must be checked at an autho-
rized dealer.
o If your vehicle is not equipped with this
filter, it can be installed by your dealer.
Check with your dealer for details.Floor-Defrost Level
When selecting the "Floor-Defrost" mode, the
indicator light will come on and the air will be
discharged through the windshield defrost
nozzle, the floor vents, side defroster nozzle,
side ventilator.
B980F02E-AAT
Defrost Switch
When the "Defrost" button is pressed, the " "
mode will be automatically selected and the air
will be discharged through the windshield de-
frost vents. To assist in defrosting, the air
conditioning will operate if ambient temperature
is higher than 38.3 °F (3.5 °C) and automatically
turns off if the ambient temperature drops below
38.3 °F (3.5 °C).
HGK012
Page 127 of 169

VEHICLE MAINTENANCE REQUIREMENTS
5-3
F030A01A-AATSCHEDULED MAINTENANCE
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle emission services to
protect your emission warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.
F030B01GK-AATR :Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary.
EMISSION CONTROL ITEMS
ENGINE OIL AND FILTER
FUEL FILTER
FUEL LINES, FUEL HOSES AND CONNECTIONS
VACUUM AND CRANKCASE VENTILATION HOSES
VAPOR HOSE AND FUEL FILLER CAP
AIR CLEANER FILTER
SPARK PLUGS (PLATINUM COATED)
VALVE CLEARENCE (2.0 L) No.DESCRIPTION
1
2
3
4
5
6
7
8MILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
R15
24
12
R22.5
36
18
R30
48
24
R
I
I
R37.5
60
30
R45
72
36
R52.5
84
42
R
R
I60
96
48
R
I
I
R
R
I67.5
108
54
R75
120
60
R82.5
132
66
R90
144
72
R
I
I
R97.5
156
78
R105
168
84
R
R
I112.5
180
90
R120
192
96
R
I
I
R
R
I127.5
204
102
R135
216
108
R142.5
228
114
R150
240
120
R
I
I
R
Page 128 of 169

VEHICLE MAINTENANCE REQUIREMENTS
5- 4
F030C01GK-AATR : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL ITEMS
DRIVE BELT (WATER PUMP, GENERATOR AND A/CON)
COOLANT
TIMING BELT
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
BRAKE FLUID
BRAKE HOSES AND LINES
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
BRAKE PADS, CALIPERS AND ROTORS
EXHAUST PIPE AND MUFFLER
SUSPENSION MOUNTING BOLTS
STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM
BALL JOINT
POWER STEERING PUMP, BELT AND HOSES
DRIVESHAFTS AND BOOTS
AIR CONDITIONING REFRIGERANT
AIR FILTER (FOR BLOWER UNIT) 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 No. DESCRIPTIONMILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
I15
24
12
I
I
I
I
I
I
I
I22.5
36
18
I30
48
24
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I37.5
60
30
I45
72
36
I
I
I
I
I
I
I
I52.5
84
42
I60
96
48
I
R
R*
1
I
I
I
I
I
I
I
I
I
I
I
I67.5
108
54
I75
120
60
I
I
I
I
I
I
I
I82.5
132
66
I90
144
72
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I97.5
156
78
I105
168
84
R
I
I
I
I
I
I
I112.5
180
90
I120
192
96
I
R
R*
1
I
I
I
I
I
I
I
I
I
I
I
I127.5
204
102
I135
216
108
I
I
I
I
I
I
I
I142.5
228
114
I150
240
120
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
Note :
*1 - FOR CALIFORNIA, THIS MAINTENANCE IS RECOMMENDED, BUT NOT REQUIRED
*2 - FOR EVERY 12 MONTHS OR 12,000 MILES (20,000 KM), WHICHEVER OCCURS FIRST : "R"
SEE NOTE *2
Page 129 of 169

VEHICLE MAINTENANCE REQUIREMENTS
5-5 ENGINE OIL AND FILTER
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR BRAKE DRUMS/LININGS/PADS,
PARKING BRAKE
STEERING GEAR RACK, LINKAGE & BOOTS/
LOWER ARM BALL JOINT
DRIVESHAFTS AND BOOTS
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
AIR FILTER (FOR BLOWER UNIT)
MAINTENANCE UNDER SEVERE USAGE CONDITIONSThe following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate
maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
F040A01GK-AAT
R
R
R
I
I
I
I
R
R
R
F - More than 50% driving in heavy city traffic during hot weather
above 90°F (32°C)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 100 mph SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areasDRIVING
CONDITION MAINTENANCE INTERVALS
MAINTENANCE ITEMMAINTENANCE
OPERATION
EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 60,000 MILES (96,000 KM)
EVERY 30,000 MILES (48,000 KM)
MORE FREQUENTLYA, B, C, F, H
C, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G
C, E, F, G
A, C, D, E, F, G, H, I, J
A, C, E, F, G, H, I
C, E
Page 130 of 169

VEHICLE MAINTENANCE REQUIREMENTS
5- 6
F060A01A-AATEXPLANATION OF SCHEDULED MAIN-
TENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter
The engine oil and filter should be changed at
the intervals specified in the maintenance sched-
ule. If the car is being driven in severe condi-
tions, more frequent oil and filter changes are
required.
F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed at which the
vehicle may be driven, damage the emission
system and cause hard starting. If an exces-
sive amount of foreign matter accumulates in
the fuel tank, the filter may require replacement
more frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at the
connections. Fuel filters should be installed by
trained technicians.
F060B02A-AAT
o Drive Belts
Inspect all drive belts for evidence of cuts,
cracks, excessive wear or oil saturation and
replace if necessary. Drive belts should be
checked periodically for proper tension and
adjusted as necessary.
F060D01A-AATo Fuel Lines, Fuel Hoses and Connec-
tions
Check the fuel lines, fuel hoses and connec-
tions for leakage and damage. Have a trained
technician replace any damaged or leaking parts
immediately.
F060G01A-AAT
o Vapor Hose and Fuel Filler CapThe vapor hose and fuel filler cap should be
inspected at those intervals specified in the
maintenance schedule. Make sure that a new
vapor hose or fuel filler cap is correctly re-
placed.
F060F01A-AATo Vacuum, Crankcase
Ventilation Hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard and brit-
tle rubber, cracking, tears, cuts, abrasions, and
excessive swelling indicate deterioration. Par-
ticular attention should be paid to examine
those hose surfaces nearest to high heat sourc-
es, such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heat
source, sharp edges or moving component
which might cause heat damage or mechanical
wear. Inspect all hose connections, such as
clamps and couplings, to make sure they are
secure, and that no leaks are present. Hoses
should be replaced immediately if there is any
evidence of deterioration or damage.
F060H01A-AAT
o Air cleaner filter
A Genuine Hyundai air cleaner filter is recom-
mended when filter is replaced.
F060J01A-AATo Spark plugs
Make sure to install new spark plugs of the
correct heat range.
F060E01A-AAT
o Timing beltInspect all parts related to the timing belt for
damage and deformation. Replace any dam-
aged parts immediately.
F070C01A-AAT
o CoolantThe coolant should be changed at the
intervals specified in the maintenance sched-
ule.
F070D01A-AAT
o Manual transaxle oilInspect the manual transaxle oil according to
the maintenance schedule.
NOTE:If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
Page 134 of 169

DO-IT-YOURSELF MAINTENANCE
6-3
G020A01A-AATGENERAL CHECKS
Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
G020B01A-AAT
Vehicle Exterior
The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Air filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare
tire)
G020C01A-AATVehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch
operation
o Automatic transaxle operation, including
"Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning incorrect-
ly, inspect it carefully and seek assistance from
your Hyundai dealer if service is needed.
G030A01A-AATCHECKING THE ENGINE OIL
Engine oil is essential to the performance and
service of the engine. It is suggested that you
check the oil level at least once a week in
normal use and more often if you are on a trip
or driving in severe conditions.
G030B01A-AATRecommended Oil
SH, SG or SG/CD (API) multi-grade and fuel
efficient oil is recommended.
G030B01A °F
°C20W-40 20W-50
10W-30 10W-40 10W-50
5W-30 5W-40
-20
-29-9
-230
-1820
-732
060
1685
2795
35100
38
Page 139 of 169

DO-IT-YOURSELF MAINTENANCE
6-8
G070A01GK-AATCHANGING THE AIR CLEANER FIL-
TER
To change the filter, unsnap the clips around
the cover. When this is done, the cover can be
lifted off, the old filter removed and the new filter
put in its place. Genuine Hyundai Replacement
Parts are recommended.
CAUTION:o Operating your vehicle without a proper
air filter in place can result in excessive
engine wear.
o Be careful that dust or dirt does not enter
the air intake, or damage may result.
HGK213
NOTE:Spark plugs should be tightened firmly. Over-
tightening can damage the threads in the
aluminum cylinder head. Also, leaving them
too loose can cause the spark plug to get
very hot and possibly result in damage to
the engine.
7. Replace the cable by pushing the insulated
connector directly down onto the electrode.
Check to be sure it has snapped into place
and can't fall off.
G060C03GKG080A02A-AAT
WINDSHIELD WIPER BLADES
HEF-119
The wiper blades should be carefully inspected
from time to time and cleaned to remove accu-
mulations of road film or other debris. To clean
the wiper blades and arms, use a clean sponge
or cloth with a mild soap or detergent and water.
If the wipers continue to streak or smear the
glass, replace them with Genuine Hyundai
Replacement Parts or their equivalent.
CAUTION:o Do not operate the wipers on dry glass.
This can result in more rapid wear of the
wiper blades and may scratch the glass.
o Keep the blade rubber out of contact
with petroleum products such as engine
oil, gasoline etc.
Page 153 of 169

EMISSION CONTROL SYSTEMS
7-1
7. EMISSION CON-
TROL SYSTEMSH010B01A-AAT1. Crankcase Emission Control
System
The Positive Crankcase Ventilation System is
employed to prevent air pollution caused by
blow-by gases being emitted from the crank-
case. This system supplies fresh filtered air to
the crankcase through the air intake hose.
Inside the crankcase, the fresh air mixes with
blow-by gases, which then pass through the
PCV valve and into the induction system.
H010C01S-AAT2. Evaporative Emission Control (In-
cluding ORVR: Onboard Refueling
Vapor Recovery) System
The Evaporative Emission Control System is
designed to prevent fuel vapors from escaping
into the atmosphere.
(The ORVR system is designed to allow the
vapors from the fuel tank to be loaded into
a canister while refueling at the gas station,
preventing the escape of fuel vapors into
the atmosphere.)
Canister
Fuel vapors generated inside the fuel tank are
absorbed and stored in the onboard canister.
When the engine is running, the fuel vapors
absorbed in the canister are drawn into the
induction system through the purge control so-
lenoid valve.
Purge Control Solenoid Valve (PCSV)
The purge control solenoid valve is controlled
by the Engine Control Module (ECM); when the
engine coolant temperature is low during idling,
the PCSV closes so that evaporated fuel is not
taken into the engine. After the engine warms-
up during ordinary driving, the PCSV opens to
introduce evaporated fuel to the engine.
H010D01A-AAT
3. Exhaust Emission Control System
The Exhaust Emission Control System is a
highly effective system which controls exhaust
emissions while maintaining good vehicle per-
formance.
H010A01GK-AAT
EMISSION CONTROL SYSTEM
Your Hyundai is equipped with an emission
control system to meet all requirements of the
U.S. Environmental Protection Agency or Cali-
fornia Air Resources Board.
There are three emission control systems which
are as follows.
1) Crankcase Emission Control System
2) Evaporative Emission Control System
3) Exhaust Emission Control System
In order to ensure the proper function of the
emission control systems, it is recommended
that you have your car inspected and main-
tained by an authorized Hyundai dealer in ac-
cordance with the maintenance schedule in this
manual.
Caution for Inspection and Maintenance Test
(Vehicle with Traction Control System)
o To prevent the vehicle from misfiring
during dynamometer testing, disconnect
the ABS connector located inside of the
wheel guard (driver side).
o For more information, see shop manual
(BR Group, Wheel Speed Sensor).
H020A01S-AAT
CATALYTIC CONVERTER
Catalytic Converter
(California)
SSA7020A
Catalytic Converter
(Federal, California)
7
Page 164 of 169

INDEX
10-1 Cassette Tape Player Operation (H250, H280) ....................... 1-64, 1-78
Catalytic Converter ..................................................................... 7-1 ~ 7-2
CD Auto Changer (H250, H260, H280) ............................ 1-66, 1-73, 1-82
Child Restraint System .............................................................. 1-14 ~ 1-17
Cigarette Lighter ................................................................................... 1-34
Clock .................................................................................................... 1-33
Clutch
Checking fluid .................................................................................. 6-11
Pedal free play ................................................................................. 6-13
Combination Light
Auto Light ......................................................................................... 1-31
Headlight flasher .............................................................................. 1-31
Headlight switch ............................................................................... 1-30
High-beam switch ............................................................................ 1-31
Lane change signal .......................................................................... 1-30
Turn signal operation ....................................................................... 1-30
Compact Disc Player Operation (H260, H280) ......................... 1-71, 1-80
Consumer Information ............................................................................ 8-4
Cooling Fans ........................................................................................ 6-16
Corrosion Protection
Cleaning the interior ........................................................................... 4-3
Protecting your Hyundai from corrosion ............................................ 4-1
Washing and waxing .......................................................................... 4-2
Cruise Control .......................................................................... 1-44 ~ 1-45
D
Defrosting/Defogging ............................................................................ 1-51
Door
Central door lock ................................................................................ 1-4
Door locks .......................................................................................... 1-2
Front door edge warning light ........................................................... 1-40
Locking, unlocking front door with a key .......................................... 1-3
Drink Holder ......................................................................................... 1-34
ZK000A1-G
10. INDEX
A
Air Bag ....................................................................................... 1-18 ~ 1-23
Air Cleaner Filter .................................................................................... 6-8
Air Conditioning
Care .....................................................................................................6-12
Operation .............................................................................................6-12
Switch ............................................................................................... 1-50
Air Filter ................................................................................................ 1-58
Antenna ...................................................................................................1-87
Anti-Lock Brake System ........................................................................ 2-9
Ashtray .................................................................................................. 1-34
Automatic Transaxle .............................................................................. 2-5
B
Battery ......................................................................................... 2-12, 6-16
Brake
Anti-lock system ............................................................................... 2-9
Checking the brakes ........................................................................ 6-11
Fluid .................................................................................................. 6-11
Pedal clearance ............................................................................... 6-14
Pedal free play .................................................................................. 6-13
Practices ............................................................................................ 2-8
Breaking-In your new Hyundai ............................................................... 1-2
Bulbs Wattage ...................................................................................... 6-20
C
Care of Cassette tapes ....................................................................... 1-85
Care of Disc ......................................................................................... 1-85
10