belt Hyundai Tiburon 2005 Service Manual

Do-It-Yourself Maintenance
6
Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-4
Checking the Engine Oil ............................................... 6-5
Changing the Oil and Filter ............................................ 6-6
Checking and Changing the Engine Coolant ................ 6-7
Spark Plugs................................................................6-10
Changing the Air Cleaner Filter ...................................6-12
Checking the Transaxle Oil (manual) .........................6-14
Checking the Transaxle Fluid (Automatic)..................6-15
Checking the Brakes ..................................................6-17
Checking the Clutch Fluid...........................................6-19
Air Conditioning Care..................................................6-19
Checking Drive Belts ..................................................6-23
Checking and Replacing Fuses..................................6-24
Checking the Battery..................................................6-26
Power Steering Fluid Level .........................................6-28
Headlight Aiming Adjustment......................................6-29
Replacement of Light Bulbs ........................................6-30
Bulb Wattage ...............................................................6-39
Fuse Panel Description...............................................6-40
6

6
DO-IT-YOURSELF MAINTENANCE
4
GENERAL CHECKS
G020C01A-AATVehicle InteriorThe following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch
operation
o Automatic transaxle operation, including
"Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning incor-
rectly, inspect it carefully and seek assistance
from your Hyundai dealer if service is needed.
G020B01A-AATVehicle ExteriorThe following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare
tire)
G020A01A-AATEngine CompartmentThe following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition

6
DO-IT-YOURSELF MAINTENANCE
20
!
G140C01A-AATLubricationTo lubricate the compressor and the seals in the
system, the air conditioning should be run for at
least 10 minutes each week. This is particularly
important during cool weather when the air
conditioning system is not otherwise in use.G140B01A-AATChecking the Air Conditioning Opera-
tion1. Start the engine and let it run at a fast idle for
several minutes with the air conditioning set
at the maximum cold setting.
2. If the air coming out of the in-dash vents is
not cold, have the air conditioning system
inspected by your Hyundai dealer.
CAUTION:
Running the air conditioning system for
extended periods of time with a low refrig-
erant level may damage the compressor.
G140D01A-AATChecking the Compressor Drive Belt
When the air conditioning is being used regu-
larly, the compressor drive belt tension should
be checked at least once a month with the
engine turned off.
To check the drive belt tension, press down on
the belt halfway between the engine crankshaft
and compressor pulleys. Pressing with your
finger, you should not be able to deflect this belt
anymore than 1/3 of an inch. If you have the
instruments to check it, with a force of 22
lb.(98N), the deflection should be 0.315 inches
(approx 8.0 mm). If the belt is too loose, have it
adjusted by your Hyundai dealer.
Crankshaft pulley
HTB219
A/C
Tension pulley0.315 in.
(8mm)
2.0L
G190A02BA/C
comp.
Crankshaft pulley
Power steering
Auto tensioner
Generator 2.7 L

6
DO-IT-YOURSELF MAINTENANCE
23
CHECKING BRAKE PEDAL
CLEARANCE
CHECKING DRIVE BELTSG190A01A-AAT
G180A01A-AATYou need a helper to check the brake pedal
clearance. With the engine running, have your
helper press down on the brake pedal several
times and then hold it down with a force of about
110 lbs (50 kg, 490 N). The brake pedal clear-
ance is the distance from the top surface of the
brake pedal to the asphalt sheeting under the
floor mat.
If the brake pedal clearance is not within the
limits specified in the illustration, have it in-
spected by your Hyundai dealer and adjusted
or repaired if necessary.
G180A01L
1.78 in. (45.1 mm)
G170A01A-AATBrake PedalWith the engine off, press down on the brake
pedal several times to reduce the vacuum in the
brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change in
resistance. This is the brake pedal free-play.
The free-play should be within the limits speci-
fied in the illustration. If it is not, have it inspected
by your Hyundai dealer and adjusted or re-
paired if necessary.
HXGS508
0.12~0.31 in.
(3~8 mm)
Tension
pulley
Generator
G190A01GK
Power
steering
Water pump
pulley A/C
comp.
2.0L
G190A02BA/C
comp.
Crankshaft pulley
Power steering
Auto tensioner
Generator 2.7L
Crankshaft pulley

6
DO-IT-YOURSELF MAINTENANCE
24
Drive belts should be checked periodically for
proper tension and adjusted if necessary. At the
same time, belts should be examined for cracks,
wear, fraying or other evidence of deterioration
and replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts and
other parts of the engine. After a belt is replaced,
the new belt should be adjusted again after two
or three weeks to eliminate slack resulting from
initial stretching after use.
CHECKING AND REPLACING
FUSESG200A01GK-AATReplacing a Fusible LinkA fusible link will melt if the electrical circuits from
the battery are ever overloaded, thus prevent-
ing damage to the entire wiring harness. (This
could be caused by a short in the system
drawing too much current.) If this ever happens,
have a Hyundai dealer determine the cause,
repair the system and replace the fusible link.
The fusible links are located in a relay box(2.0L
)or below the positive (+) post cover of the
battery (2.7L) for easy inspection.
G200A01EGood
Bad
!
CAUTION:
When replacing a fusible link, never use
anything but a new fusible link with the
same or lower amperage rating. Never use
a piece of wire or a higher-rated fusible link.
This could result in serious damage and
create a fire hazard.

8
CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS
5
1. Manufacturer or Brand name
o Manufacturer or Brand name is
shown.
2. Tire size
(example: P215/45R17 87V)
o The "P" indicates the tire is de-
signed for passenger vehicles.
A "T" is the designation for a tem-
porary spare tire.
o Three-digit number (215): This num-
ber gives the width in millimeters
of the tire from sidewall edge to
sidewall edge.
o Two-digit number (45): This num-
ber, known as the aspect ratio,
gives the tire's ratio of height to
width.
o R: The "R" stands for radial.
o Two-digit number (17): This num-
ber is the wheel or rim diameter in
inches.
o Two digit number (87): This num-
ber is the tire's load index. It is a
measurement of how much weight
each tire can support.o V: Speed Rating. The speed rating
denotes the speed at which a tire is
designed to be driven for extended
periods of time. The ratings range
from "A" to "Z" (98 to 186 MPH).
3. TIN (Tire Identification Number) for
new tire (example: DOT XX XX XXX
XXXX)
o DOT: Abbreviation for the "Depart-
ment of Transportation". The sym-
bol can be placed above, below or
to the left or right of the Tire Iden
tification Number. Indicates tire is
in compliance with the U.S. De-
partment of Transportation Motor
Vehicle Safety Standards.
o 1st two-digit code: Manufacturer's
identification mark
o 2nd two-digit code: Tire size
o 3rd three-digit code: Tire type code
(Optional)
o 4th four-digit code: Date of Manu-
factureo Four numbers represent the week
and year the tire was built. For
example, the numbers 3105 means
the 31st week of 2005.
4. Tire ply composition and material
The number of layers or plies of
rubbercoated fabric in the tire. Tire
manufacturers also must indicate
the materials in the tire, which in-
clude steel, nylon, polyester, and
others. The letter "R" means radial
ply construction; the letter "D" means
diagonal or bias ply construction;
and the letter "B" means belted-bias
ply construction.
5. Maximum permissible inflation
pressure
This number is the greatest amount
of air pressure that should be put in
the tire. Do not exceed the maximum
permissible inflation pressure. Refer
to the Tire and Loading Information
label for recommended inflation pres-
sure.

8
CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS6
6. Maximum load rating
This number indicates the maximum
load in kilograms and pounds that
can be carried by the tire. When
replacing the tires on the vehicle,
always use a tire that has the same
load rating as the factory installed
tire.
7. Uniform Tire Quality Grading
(UTQG):
Tire manufacturers are required to
grade tires based on three perfor-
mance factors: treadwear, traction
and temperature resistance. For more
information, see Uniform Tire Qual-
ity Grading on page 8-12.
I030D01JM-AATTIRE TERMINOLOGY AND DEFINI-
TIONS
Air Pressure: The amount of air inside
the tire pressing outward on the tire. Air
pressure is expressed in pounds per
square inch (psi) or kilopascal (kPa).
Accessory Weight: This means the
combined weight of optional accesso-
ries. Some examples of optional ac-
cessories are, automatic transmission,
power seats, and air conditioning.
Aspect Ratio: The relationship of a
tire's height to its width.
Belt: A rubber coated layer of cords that
is located between the plies and the
tread. Cords may be made from steel or
other reinforcing materials.
Bead: The tire bead contains steel
wires wrapped by steel cords that hold
the tire onto the rim.
Bias Ply Tire: A pneumatic tire in which
the plies are laid at alternate angles
less than 90 degrees to the centerline of
the tread.Cold Tire Pressure: The amount of air
pressure in a tire, measured in pounds
per square inch (psi) or kilopascals
(kPa) before a tire has built up heat from
driving.
Curb Weight: This means the weight of
a motor vehicle with standard and op-
tional equipment including the maxi-
mum capacity of fuel, oil and coolant,
but without passengers and cargo.
DOT Markings: A code molded into the
sidewall of a tire signifying that the tire
is in compliance with the U.S. Depart-
ment of Transportation motor vehicle
safety standards. The DOT code in-
cludes the Tire Identification Number
(TIN), an alphanumeric designator which
can also identify the tire manufacturer,
production plant, brand and date of
production.
GVWR: Gross Vehicle Weight Rating
GAWR FRT: Gross Axle Weight Rating
for the front Axle.
GAWR RR: Gross Axle Weight Rating
for the rear axle.

10
INDEX
3
D
Defrosting/Defogging........................................................................1-77
Door
Central door lock............................................................................ 1-6
Door locks...................................................................................... 1-4
Front door edge warning light ......................................................1-59
Locking, unlocking front door with a key ...................................... 1-5
Drink Holder ......................................................................................1-52
Drive Belts.............................................................................. 6-20, 6-23
Driving
Economical driving .......................................................................2-14
Smooth cornering.........................................................................2-15
Winter driving...............................................................................2-15
E
Electronic Stability Program (ESP) ...................................................2-12
Emissions Control Systems ............................................................... 7-1
Engine
Before starting the engine .............................................................. 2-3
Compartment................................................................................. 6-2
Coolant........................................................................................... 6-7
Coolant temperature gauge .........................................................1-40
If the engine overheats .................................................................. 3-4
Number........................................................................................... 8-2
Oil ................................................................................................... 6-5
Starting........................................................................................... 2-4
Engine Exhaust Can Be Dangerous .................................................. 2-2F
Floor mat Anchor ..............................................................................1-64
Front Fog Light Switch ......................................................................1-49
Front Seats
Adjustable front seats.................................................................... 1-9
Adjustable headrests...................................................................1-11
Adjusting seatback angle .............................................................1-10
Adjusting seat forward and rearward ..........................................1-10
Lumbar support control ...............................................................1-11
Seat cushion height adjustment ..................................................1-12
Fuel
Capacity......................................................................................... 9-2
Gauge...........................................................................................1-40
Recommendations......................................................................... 1-2
Fuel Filler Lid
Remote release............................................................................1-60
Fuses
Fuse Panel Description ...............................................................6-40
G
General Everyday Checks................................................................. 6-4
Glove box ..........................................................................................1-56
H
Hazard Warning System ..................................................................1-50
Headlight Aiming Adjustment ............................................................6-29
Headlight Bulb....................................................................................6-30

10
INDEX
4
Heating and cooling control
Rotary Type.................................................................................1-69
Automatic Type ............................................................................1-78
High-mounted Rear Stop light ...........................................................1-58
Hood Release....................................................................................1-59
Horn.................................................................................................1-63
I
Ignition Switch ...................................................................................... 2-3
Instrument Cluster and Indicator Lights...........................................1-34
Intermittent Wiper..............................................................................1-48
J
Jump Starting...................................................................................... 3-3
K
Keys................................................................................................... 1-3
If you lose your keys ...................................................................3-14
Positions......................................................................................... 2-3
L
Lubrication Chart................................................................................. 9-4
Luggage Net ......................................................................................1-64M
Maintenance Intervals
Explanation of scheduled maintenance items ............................... 5-7
Maintenance under severe usage conditions............................... 5-6
Scheduled maintenance................................................................ 5-4
Service requirements.................................................................... 5-2
Map Light...........................................................................................1-55
Mirror
Day-night inside rearview ............................................................1-57
Outside rear view .........................................................................1-56
O
Odometer..........................................................................................1-41
P
Parking Brake....................................................................................1-58
Power Steering Fluid Level ...............................................................6-28
Power Window.................................................................................... 1-8
Pre-tensioner Seat Belt .....................................................................1-24
R
Radio (H250, H260, H280, J290).................... 1-88, 1-93, 1-102, 1-113
Rear Seats
Before folding the rear seats .......................................................1-13
Fold down.....................................................................................1-13
Rear seat entry ............................................................................1-12
Rear seat positions......................................................................1-12
Rear Window Defroster Switch ........................................................1-50
Reporting Safety Defects .................................................................
8-15

10
INDEX
5
S
Seat Belts
3-Point system.............................................................................1-17
Adjustable height..........................................................................1-17
Adjusting your seat belt ...............................................................1-19
Care of seat belts .........................................................................1-16
Precautions..................................................................................1-14
Spark Plugs .......................................................................................6-10
Spectacle Case.................................................................................1-55
Speedometer.....................................................................................1-40
Starting Procedures............................................................................ 2-5
Steering Wheel
Free-play......................................................................................6-22
Tilt lever........................................................................................1-63
Stereo Radio Operation
(H250, H260, H280, J290) ......................... 1-88, 1-93, 1-102, 1-113
Stereo Sound System .......................................................................1-86
Sun Visor...........................................................................................1-63
Sunroof..............................................................................................1-53T
Tachometer.......................................................................................1-41
Tail Gate............................................................................................1-61
Rear Window Wiper and Washer Switch .........................................1-49
Theft-alarm System............................................................................ 1-6
Tires
All season tires............................................................................... 8-8
Balancing......................................................................................8-10
Chains............................................................................................ 8-9
Changing a flat tire ......................................................................... 3-6
If you have a flat tire ....................................................................... 3-6
Information...................................................................................... 8-2
Pressure......................................................................................... 8-3
Replacement................................................................................8-10
Rotation.......................................................................................... 8-9
Sidewall labeling............................................................................. 8-4
Snow tires....................................................................................... 8-8
Spare tire........................................................................................ 3-5
Summer tires.................................................................................. 8-8
Terminology and definitions........................................................... 8-6
Traction........................................................................................8-10
Towing
A trailer (or vehicle)......................................................................2-18
Emergency...................................................................................
3-13
If your vehicle must be towed ......................................................3-11