lock Hyundai Tiburon 2005 Workshop Manual

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DO-IT-YOURSELF MAINTENANCE
7
CHECKING AND CHANGING THE
ENGINE COOLANT!
G050A01A-AAT
WARNING:
Do not remove the radiator cap when the
engine is hot. When the engine is hot, the
engine coolant is under pressure and may
erupt through the opening if the cap is
removed. You could be seriously burned if
you do not observe this precaution. Do not
remove the radiator cap until the radiator is
cool to the touch.
!!
4. When the oil has stopped draining, replace
the drain plug using a new gasket and re-
tighten by turning it clockwise.
Tightening torque is:
4.5 ~ 4.0 kgf.m (2.0L)
4.5 ~ 3.5 kgf.m (2.7L)
5. Remove the oil filter by turning it counter-
clockwise with a oil filter wrench of the proper
size. A certain amount of oil will come out
when you remove the filter. So be sure to
have your drain pan in place underneath it.
6. Install a new oil filter in accordance with the
instructions on the carton or on the filter itself.
Do not over-tighten. (Tightening torque :
1.2 ~ 1.6 kgf.m)
Be sure that the mounting surface on the
engine is clean and that the old gasket is
removed completely. Lubricate the new
gasket on the filter with clean engine oil
before installation.
7. Remove the engine oil level dipstick.
8. Refill the crankcase with the recommended
engine oil. Refer to the specification in chap-
ter 9 for engine oil capacity.
CAUTION:
Slowly pour the recommended oil using by
a funnel. Do not overfill! Engine damage
may occur if overfilled.
9. Start the engine and check to be sure no oil
is leaking from the drain plug or oil filter.
10.Shut off the engine and recheck the oil level.NOTE:Always dispose of used engine oil in an
environmentally acceptable manner. It is
suggested that it be placed in a sealed
container and taken to a service station for
reclamation. Do not pour the oil on the
ground or put it in with the household
trash.
PROPOSITION 65 WARNING:
Used engine oil may cause irritation or
cancer of the skin if left in contact with the
skin for prolonged periods of time. Used
engine oil contains chemicals that have
caused cancer in laboratory animals. Al-
ways protect your skin by washing your
hands thoroughly with soap and warm
water as soon as possible after handling
used oil.

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DO-IT-YOURSELF MAINTENANCE
9
!
WARNING:
The cooling fan is controlled by engine
coolant temperature and may sometimes
operate even when the engine is not run-
ning. Use extreme caution when working
near the blades of the coolant fan so that
you are not injured by a rotating fan blade.
As the engine coolant temperature de-
creases, the fan will automatically shut off.
This is a normal condition.
4. Turn the radiator cap counterclockwise with-
out pressing down on it, until it stops. This
relieves any pressure remaining in the cool-
ing system. And remove the radiator cap by
pushing down and turning counterclock-
wise.
Now fill the radiator with clean demineralized
or distilled water. Continue to add clean
demineralized or distilled water in small quan-
tities until the fluid level stays up in the
radiator neck.
G050D03E
5. Start the engine, top off the radiator with
water and then add coolant to the reservoir
until the level is between "L" and "F".
6. Replace the radiator and reservoir caps and
check to be sure the drain cocks are fully
closed and not leaking.
G050D04E

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DO-IT-YOURSELF MAINTENANCE
11
!
WARNING:
It is recommended that the engine be cool
or cold when changing the spark plugs. If
the engine is hot, you could burn yourself
on the insulated connector, the spark plug
or the engine itself.
4. When preparing to remove the old spark
plug, guide the socket down over the spark
plug, being careful not to damage the ce-
ramic insulator.
5. To remove the old spark plug, turn the
wrench handle in a counterclockwise direc-
tion.
6. To install the new spark plug, guide the
socket down over the spark plug, being
careful not to damage the ceramic insulator.
HGK5062
1. Remove the engine rocker cover.NOTE:It is recommended that the spark plugs (For
2.7L Engines) should be changed by an
authorized Hyundai dealer.
2. Using a clean cloth, remove any dirt that has
accumulated around the base of the spark
plug so it cannot fall into the cylinder when the
spark plug is removed.
3. To remove the spark plug cable, pull straight
up on the insulated connector, not the cable.
Pulling on the cable may damage the carbon
core conductor.
NOTE:Spark plugs should be tightened firmly.
Over-tightening can damage the threads in
the aluminum cylinder head. Also, leaving
them too loose can cause the spark plug to
get very hot and possibly result in damage
to the engine.
7. Replace the cable by pushing the insulated
connector directly down onto the electrode.
Check to be sure it has snapped into place
and can't fall off.
HGK5063

6
DO-IT-YOURSELF MAINTENANCE
13
1. Put a new wiper blade onto the wiper arm and
lower the wiper blade at the level of the wiper
arm as shown in the drawing.
2. Pull up the wiper blade until you hear an
audible "click" to engage in the end of the
wiper arm.NOTE:Do not allow the wiper arm to fall against the
windshield. 2. Raise the wiper blade lightly and pull up it.
To install the wiper blade
HHR5049
HHR5050 G080B01HR-GAT
Replacing the Wiper BladesTo replace the wiper blades, raise the wiper to
the vertical.To remove the wiper blade1. Push down the wiper blade with the locking clip
(1) pressed to detach it from the wiper arm.
HHR5048
(1)
HHR5051

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DO-IT-YOURSELF MAINTENANCE
15
!
WARNING:
It is always better to check the transaxle oil
level when the engine is cool or cold. If the
engine is hot, you should exercise great
caution to avoid burning yourself on hot
engine or exhaust parts.
G100B02A-AATTo Check the Manual Transaxle
Fluid LevelPark the car on level ground with the engine off.
1. Using a wrench of the correct size, loosen
the oil filler plug by turning it counterclock-
wise and remove it with your fingers.
2. Use your finger or suitable tool to feel inside
the hole. The oil level should be at its bottom
edge. If it is not, check for leaks before
adding oil. To refill the transaxle or bring the
oil level up,add oil slowly until it reaches the
proper level. Do not overfill.
3. Replace the plug and washer, screw it in with
your fingers and then tighten securely with
the wrench.
G100B01L
CHECKING THE TRANSAXLE
FLUID (AUTOMATIC)G110A01E-AATTransaxle fluid in the automatic transaxle should
be checked at those intervals specified in the
vehicle maintenance schedule in Section 5.NOTE:Automatic transaxle fluid is basically red
color. As driving distance increases, the
fluid color turns darkish red gradually. It is
a normal condition and you should not
judge the need to replace based upon the
changing color.
You must replace the automatic transaxle
fluid in accordance with intervals specified
in the vehicle maintenance schedule in
section 5.

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31
8. Remove the protective cap from the re-
placement bulb and install the new bulb by
matching the plastic base with the headlight
hole. Reattach the bulb spring and recon-
nect the connector.
9. Use the protective cap and carton to prompt-
ly dispose of the old bulb.
10.Check for proper headlight aim.
HGK5027
HGK5024
5. Turn the plastic cover counterclockwise
and remove it.
6. Disconnect the connector from the bulb
base in the back of the headlight.
HGK5026
7. Push the bulb spring to remove the headlight
bulb.

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DO-IT-YOURSELF MAINTENANCE
33
5. To replace the rear combination light (stop/
tail light, back-up light, turn signal light, side
mark light), take it out from the bulb holder by
turning it counterclockwise.
(1) Stop/Tail light
(2) Back-up light
(3) Turn signal light
(4) Side mark light
6. Install the new bulb.
HGK5044(1)
(2)(3) (4)
HGK5041
2. To remove the cover of the rear luggage trim,
turn the knob by hand to the counterclock-
wise.
HGK5042
3. Remove the nut (8mm) with a spanner.
4. To detach the rear combination light hit it
strongly by hand.
HGK5043-1

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DO-IT-YOURSELF MAINTENANCE
35
HGK5044(1)
(2)(3) (4)
8. To replace the rear combination light (stop/
tail light, back-up light, turn signal light, side
mark light), take it out from the bulb holder by
turning it counterclockwise.
(1) Stop/Tail light
(2) Back-up light
(3) Turn signal light
(4) Side mark light
9. Install the new bulb.
HGK5041
5. To remove the cover of the rear luggae trim,
turn the knob by hand to the counterclock-
wise.
HGK5042
6. Remove the nut (8mm) with a wrench.
HGK5043-1
7. To detach the rear combination light hit it
strongly by hand.

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43
DESCRIPTION
IG COIL
AMP
B/UP LAMP
A/BAG IND
A/BAG
HTD MIR
HAZARD
R/WIPER
TAIL-RH
F/WIPER
A/C SW
RR DEFOG
STOP
TAIL-LH
A/CON
ECU
CLUSTER
ROOM LP
P/WINDOW
T/GATE
IGN
RR FOG
C/LIGHT
S/ROOF
S/HTR
ABS
AUDIO
PROTECTED COMPONENTS
Ignition coil(2.7L), Electronic chrome mirror
AMP
Back-up lamp switch,Transaxle range switch,Cruise control module,Stop lamp switch
Instrument cluster (A/BAG IND.)
SRS control module
Mirror defogger
Hazard relay
Rear wiper motor,Rear intermittent wiper relay
Right tail lamps,Glove box lamp
Front wiper motor,Front wiper relay
Blower relay,Blower motor
Defogger relay
Stop lamp switch,Burglar alarm horn relay,Folding/Unfolding rely
Left tail lamps
A/C control module, Blower relay
ECM, Multi gauge unit, TCM, Vehicle speed sensor
Instrument cluster (Power), Per-excitation resister, DRL Control module,Generator
Room lamp,Clock,Audio,Data link connector,Multi gauge unit
Power window relay
Trunk lid switch
AQS sensor,Head lamp relay,DRL Control module
Rear fog lamp
Cigarette lighter,Outside mirror switch
Sunroof,Power door lock/Unlock relay
Seat warmer
ESP/ABS control module
Audio,Digital clock FUSERATING
20A
20A
10A
10A
15A
10A
10A
15A
10A
20A
10A
30A
15A
10A
10A
10A
10A
10A
30A
15A
10A
10A
15A
15A
20A
10A
10A

8
CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS2
ENGINE NUMBER
VEHICLE IDENTIFICATION
NUMBER (VIN)
I010B01A-AAT I010A01A-AAT
The vehicle identification number (VIN) is the
number used in registering your car and in all
legal matters pertaining to its ownership, etc. It
can be found in three different places on your
car:
1. On the bulkhead between the engine and
passenger compartments.
2. On the left top side of the instrument panel
where it can be seen by looking down through
the windshield.
3. On the lower side of the center pillar outer
panel.
The engine number is stamped on the engine
block as shown in the drawing.
HGK220A
TIRESI020A02A-AATTIRE INFORMATIONThe tires supplied on your new Hyundai
are chosen to provide the best perfor-
mance for normal driving.
If you ever have questions about your
tire warranty and where to obtain ser-
vice, see the tire manufacture's booklet
included with your vehicle's Owner's
Manual Literature Kit.
I010B01B
2.7L
HFO6003
2.0L