steering HYUNDAI TUCSON 2005 Owner's Guide

6
DO-IT-YOURSELF MAINTENANCE
21
G190A01GK
DOHC CVVT V6
Water Pump Pulley
0.2~0.24 in.
(5~6 mm)
Power steering
COMP
Auto
tensioner
Alternator Pulley
Crankshaft PulleyAlternator
Eng.pulley
CHECKING DRIVE BELTSDrive belts should be checked periodically for
proper tension and adjusted if necessary. At the
same time, belts should be examined for cracks,
wear, fraying or other evidence of deterioration
and replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts and
other parts of the engine. After a belt is replaced,
the new belt should be adjusted again after two
or three weeks to eliminate slack resulting from
initial stretching after use.G190A01A-AAT
CHECKING AND REPLACING
FUSES
!
G200B01JM-AATReplacing Accessory FusesCAUTION:When replacing a fusible link, never use
anything but a new fusible link with the
same or lower amperage rating. Never use
a piece of wire or a higher-rated fusible link.
This could result in serious damage and
create a fire hazard.
The fuse box for the lights and other electrical
accessories will be found on the left side of
crash pad. Inside the box you will find a list
showing the circuits protected by each fuse.
If any of your car's lights or other electrical
G200A03A-AATReplacing a Fusible LinkA fusible link will melt if the electrical circuits from
the battery are ever overloaded, thus prevent-
ing damage to the entire wiring harness. (This
could be caused by a short in the system
drawing too much current.) If this ever happens,
have a Hyundai dealer determine the cause,
repair the system and replace the fusible link.
The fusible links are located in a relay box in the
engine compartement for easy inspection.
HJM4002
G200A01JM
Open-
ReplaceGood

6
DO-IT-YOURSELF MAINTENANCE
24
POWER STEERING FLUID LEVELG230A03A-AAT
G220C01A-AAT
Checking Condenser Cooling FanThe condenser cooling fan should come on
automatically whenever the air conditioning is in
operation.
The power steering fluid level should be checked
regularly. To check the power steering fluid
level, be sure the engine is "OFF", then check
to make certain that the power steering fluid
level is between the "MAX" and "MIN" level
markings on the fluid reservoir.
NOTE:Grinding noise from the power steering
pump may be heard immediately after the
engine is started in extremely cold condi-
tions (below - 4°F). If the noise stops during
warm up, there is no abnormal function in
the system. It is due to a power steering
fluid characteristic in extremely cold condi-
tions.
G220B01A-AATChecking Engine Cooling FanThe engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.
CHECKING ELECTRIC COOLING
FANS!
G220A01A-AAT
WARNING:
The cooling fan is controlled by engine
coolant temperature and may sometimes
operate even when the engine is not run-
ning. Use extreme caution when working
near the blades of the cooling fan, so that
you are not injured by a rotating fan blade.
As the engine coolant temperature de-
creases the fan will automatically shut off.
This is a normal condition.
G230A01JM

6
DO-IT-YOURSELF MAINTENANCE
25
HEADLIGHT AIMING ADJUSTMENT
!
6. Draw a vertical line (through the center of
each headlight beam pattern) and a horizon-
tal line (through the center of each headlight
beam pattern) on the aiming screen.
And then, draw a parallel line at 0.8 in. (21
mm) under the horizontal line.
7. Adjust each cut-off line of the low beam to the
parallel line with a phillips screwdriver -
VERTICAL AIMING.
WARNING:
Horizontal aiming should be adjusted by
an authorized Hyundai dealer.
G290A02O-AATBefore performing aiming adjustment, make
sure of the following.
1. Keep all tires inflated to the correct pressure.
2. Place the vehicle on level ground and press
the front bumper & rear bumper down sev-
eral times.
Place vehicle at a distance of 118 in. (3m)
from the test wall.
3. See that the vehicle is unloaded (except for
full levels of coolant, engine oil and fuel, and
spare tire, jack, and tools). Have the driver
or equivalent weight placed in driver's seat.
4. Clean the head light lenses and turn on the
headlights (Low beam).
5. Open the hood.
G250A01A-AATFOR MORE INFORMATION ABOUT
YOUR HYUNDAIIf you desire additional information about main-
taining and servicing your Hyundai, you may
purchase a factory Shop Manual at your Hyundai
dealer's parts department. This is the same
manual used by dealership technicians and
while it is highly technical it can be useful in
obtaining a better understanding of your car and
how it works.G240A01A-AATPOWER STEERING HOSESIt is suggested that you check the power steer-
ing hose connections for fluid leakage at those
intervals specified in the vehicle maintenance
schedule in Section 5.
The power steering hoses should be replaced
if there is severe surface cracking, pulling,
scuffing or worn spots. Deterioration of the hose
could cause premature failure. Recommended Fluid
Use PSF-3 type fluidNOTE:Do not start the engine when the power
steering oil reservoir is empty.
G290A01JM
Vertical
aiming
Horizontal
aiming

8
CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
10
!
WARNING:
o Driving on worn-out tires is dan-
gerous! Worn-out tires can cause
loss of braking effectiveness,
steering control and traction. When
replacing tires, never mix radial
and bias ply tires on the same car.
If you replace radial tires with bias-
ply tires, they must be installed in
sets of four.
o Wheels that do not meet Hyundai's
dimensional specifications may
fit poorly and result in damage to
the vehicle, including broken
wheel studs.
HJM5031 I090A02JM-AAT
WHEN TO REPLACE TIRES
The original tires on your car have tread
wear indicators . The location of tread
wear indicators is shown by the "TWI"
or " " marks, etc., The tread wear
indicators appear when the tread depth
is 0.06 in. (1.6 mm). The tire should be
replaced when these appear as a solid
bar across two or more grooves of the
tread. Always replace your tires with
those of the recommended size. If you
change wheels, the new wheel's rim
width and offset must meet Hyundai
specification.
TWI indicator 0.06 in. (1.6 mm)
I080A01A-AATTIRE TRACTION
Tire traction can be reduced if you drive
on worn tires, tires that are improperly
inflated or on slippery road surfaces.
Tires should be replaced when tread
wear indicators appear. To reduce the
possibility of losing control, slow down
whenever there is rain, snow or ice on
the road.

9
VEHICLE SPECIFICATIONS2
J010A01JM-AATMEASUREMENT
170 (4,325)
70 (1,795)
66 (1,680)
103 (2,630)
60 (1,540)
60 (1,540) Overall Length
Overall Width
Overall Height (Unladen)
Wheel base
Wheel tread
Front
Rear
J060A01JM-AATFUEL SYSTEMJ020A01JM-AATPOWER STEERING
in. (mm)
Engine
2.7L
2.0L
Fuel tank capacity
17 us.gal (65L)
15 us.gal (58L)
Type
Wheel free play
Rack stroke
Oil pump typeRack and pinion
0 ~ 1.18 in. (0 ~ 30 mm)
5.5 in. (142 mm)
Vane type
J030A01JM-AATTIREStandard
Option
Spare
215/65R16
235/60R16
T155/90R16 (Temporary)
2WD
4WD
J050A01JM-AATBRAKE
Dual hydraulic with brake booster
Ventilated disc
Cable operated on rear wheel Type
Front brake type
Rear brake type
Parking brake
Battery
AlternatorJ040A01JM-GATELECTRICAL
MF 60 AH, MF 68 AH
2.0L
2.7L90A (13.5V)
120A (13.5V)
CBS (With ABS)
ABS
CBS, ABSDrum type
Disc type
Disc type

9
VEHICLE SPECIFICATIONS4
Oil & Grease Standard
API SJ, SL or ABOVE, SAE 5W-20, 5W-30
ILSAC GF-3 or ABOVE SAE 10W-30 [ABOVE 0°F (-18°C)]
HYUNDAI GENUINE PARTS SAE MTF SAE 75W/85 (API GL-4)
HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or
other brands approved by Hyundai Motor Co.,
API GL-5, SAE 80W/90 (SHELL SPIRAX AX Equivalent)
API GL-5, SAE 80W/90 (SHELL SPIRAX AX Equivalent)
Ethylene glycol base for aluminum radiator
PSF-3 TYPE FLUID
DOT 3, DOT 4 or Equivalent Item
Engine Oil
TransaxleManual
Automatic
Transfer case
Rear Axle
Coolant
Power steering gear
Brakes and clutch fluid
LUBRICATION CHARTJ080A02JM-AAT
Q'ty u.s.qts. (liter)
Drain and refill with oil filter
2.0 L : 4.23 (4.0)
2.7 L : 4.76 (4.5)
2.2 (2.1)
8.2 (7.8)
0.8 (0.8)
0.8 (0.75)
7.4 (7.0)
0.95 (0.9)
As required

10
INDEX
4
H
Hazard Warning System ..................................................................1-56
Heating and Cooling Control .............................................................1-84
Heating and Ventilation
Air flow control..............................................................................1-86
Air intake control switch ...............................................................1-85
Bi-level heating.............................................................................1-90
Defrosting / Defogging .................................................................1-91
Fan speed control (Blower control) .............................................1-85
Temperature control....................................................................1-89
High-Mounted Rear Stop Light .........................................................1-75
Hood Release....................................................................................1-77
Horn.................................................................................................1-80
How to Use Luggage Room.............................................................1-71
I
Ignition Switch ...................................................................................... 2-4
Instrument Cluster and Indicator Lights...........................................1-42
Instrument Panel Light Control (Rheostat).......................................1-58
Interior Light.......................................................................................1-63
J
Jump Starting...................................................................................... 3-3
K
Keys................................................................................................... 1-3
If you lose your keys ...................................................................3-15
Positions......................................................................................... 2-4L
Light Bulbs Replacement..................................................................6-26
Luggage Compartment Light ............................................................1-70
Luggage Net ......................................................................................1-74
M
Maintenance Intervals
Explanation of scheduled maintenance items ............................... 5-7
Maintenance under severe usage conditions............................... 5-6
Scheduled maintenance................................................................ 5-4
Service requirements.................................................................... 5-2
Mirrors
Automatic Dimming Rear View Mirror With Compass ................1-67
Day-night inside rearview mirror .................................................1-67
Outside rearview mirror ...............................................................1-65
Outside rearview mirror Heater ..................................................
1-66
O
Odometer / Trip Odometer ...............................................................1-50
Occupant Classification System ......................................................1-35
P
Parking Brake....................................................................................1-69
Power Outlet......................................................................................1-59
Power Steering Fluid Level ...............................................................6-24

10
INDEX
5
R
Rear Seat
Adjusting seatback angle .............................................................1-15
Folding rear seatback ..................................................................1-15
Rear Window Defroster Switch ........................................................1-57
Reporting Safety Defects .................................................................8-14
Risk of Rollover................................................................................... 2-3
Roof Rack.........................................................................................1-74
S
Seat
Front.............................................................................................1-12
Rear..............................................................................................1-15
Seat warmer .................................................................................1-14
Seat Belts
3-point system.............................................................................1-20
Pretensioner seat belt ..................................................................1-28
Adjusting your seat belt ...............................................................1-21
Care of seat belts .........................................................................1-19
Precautions..................................................................................1-17
Shop Manual ......................................................................................8-11
Shopping Bag Holders......................................................................1-70
Sound
Brake pad warning sound ............................................................1-48
Spark Plugs .......................................................................................6-10
Spectacle Case.................................................................................1-64
Speedometer.....................................................................................1-49
Starting Procedure.............................................................................. 2-6Steering Wheel Free play .................................................................6-19
Steering Wheel Tilt Lever ..................................................................1-79
Stereo Sound System ....................................................................1-101
Sunroof..............................................................................................1-60
Sun Visor...........................................................................................1-78
T
Tachometer.......................................................................................1-49
Tail Gate............................................................................................1-69
Tail gate window...........................................................................1-69
Theft-Alarm System............................................................................ 1-8
Ticket Holder.....................................................................................1-79
Tires
Balancing........................................................................................ 8-9
Chains............................................................................................ 8-9
Changing a flat tire ......................................................................... 3-7
If you have a flat tire ....................................................................... 3-6
Information...................................................................................... 8-2
Maintenance.................................................................................8-11
Pressure......................................................................................... 8-3
Replacement................................................................................8-10
Rotation.......................................................................................... 8-9
Sidewall Labeling............................................................................ 8-4
Snow tires....................................................................................... 8-8
Spare tire........................................................................................ 3-5
Terminology and Definition ............................................................ 8-6