belt HYUNDAI TUCSON 2009 Workshop Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2009, Model line: TUCSON, Model: HYUNDAI TUCSON 2009Pages: 273, PDF Size: 10.29 MB
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5
VEHICLE MAINTENANCE REQUIREMENTS
10
CALIFORNIA PERCHLORATE NOTICEF080A02NF-AATPerchlorate Material-special handling may
apply, See www.dtsc.ca.gov/
hazardouswaste/perchlorate.
Notice to California Vehicle Dismantlers:
Perchlorate containing materials, such as
airbag inflators, seatbelt pretensioners and
keyless remote entry batteries, must be
disposed of according to Title 22 Califor-
nia Code of Regulations Section 67384.10
(a).
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6
Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-4
Checking the Engine Oil ............................................... 6-5
Changing the Oil and Filter ............................................ 6-6
Checking and Changing the Engine Coolant ................ 6-8
Changing the Air Cleaner Filter ...................................6-10
Checking the Transaxle Oil (Manual) .........................6-11
Checking the Transaxle Fluid (Automatic)..................6-12
Checking the Brakes ..................................................6-14
Checking the Clutch Fluid...........................................6-15
Air Conditioning Care..................................................6-16
Changing the Climate Control Air Filter .......................6-17
Checking the Free-play...............................................6-19
Checking Drive Belts ..................................................6-20
Checking and Replacing Fuses..................................6-21
Checking the Battery..................................................6-23
Power Steering Fluid Level .........................................6-25
Replacement of Light Bulbs ........................................6-27
Bulb Wattage ...............................................................6-34
Fuse Panel Description...............................................6-35
6
DO-IT-YOURSELF MAINTENANCE
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6
DO-IT-YOURSELF MAINTENANCE
4
GENERAL CHECKS
G020C01A-AATVehicle InteriorThe following should be checked each
time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking
brake
o Manual transaxle operation, including
clutch operation
o Automatic transaxle operation, includ-
ing "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning cor-
rectly, inspect it carefully and seek assis-
tance from your Hyundai dealer if service
is needed.
G020B01A-AATVehicle ExteriorThe following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
G020A01A-AATEngine CompartmentThe following should be checked regu-
larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition
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DO-IT-YOURSELF MAINTENANCE
17
G190A01GK
DOHC CVVT V6
Water Pump Pulley
0.2~0.24 in.
(5~6 mm)
Power steering
COMP
Auto
tensioner
Alternator Pulley
Crankshaft PulleyAlternator
Eng.pulley
G140D02A-AATChecking the Compressor Drive Belt
G140C01A-AATLubricationTo lubricate the compressor and the seals
in the system, the air conditioning should
be run for at least 10 minutes each week.
This is particularly important during cool
weather when the air conditioning system
is not otherwise in use.
When the air conditioning is being used
regularly, the compressor drive belt ten-
sion should be checked at least once a
month with the engine turned off.
To check the drive belt tension, press down
on the belt halfway between the engine
crankshaft and compressor pulleys. Press-
ing with your finger, you should not be able
to deflect this belt anymore than 1/3 of an
inch. If the belt is too loose, have it adjusted
by your Hyundai dealer.
CHANGING THE CLIMATE CON-
TROL AIR FILTERB145A03JM-GAT(For Evaporator and Blower Unit)
(If Installed)The climate control air filter is located in
front of the evaporator unit behind the
glove box.
It helps to decrease the amount of pollut-
ants entering the car.
1. Open the glove box and remove the
support strap through the hole.
HJM2133
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6
DO-IT-YOURSELF MAINTENANCE
20
G190A01GK
DOHC CVVT V6
Water Pump Pulley
0.2~0.24 in.
(5~6 mm)
Power steering
COMP
Auto
tensioner
Alternator Pulley
Crankshaft PulleyAlternator
Eng.pulley
CHECKING DRIVE BELTSDrive belts should be checked periodi-
cally for proper tension and adjusted if
necessary. At the same time, belts should
be examined for cracks, wear, fraying or
other evidence of deterioration and re-
placed if necessary.
Belt routing should also be checked to be
sure there is no interference between the
belts and other parts of the engine. After a
belt is replaced, the new belt should be
adjusted again after two or three weeks to
eliminate slack resulting from initial stretch-
ing after use.G190A01A-AAT
G180A01L
G160A01HR
CHECKING BRAKE PEDAL
CLEARANCEG180A01A-AATYou need a helper to check the brake
pedal clearance. With the engine running,
have your helper press down on the brake
pedal several times and then hold it down
with a force of about 110 lbs (50 kg, 490 N).
The brake pedal clearance is the distance
from the top surface of the brake pedal to
the asphalt sheeting under the floor mat.
If the brake pedal clearance is not within
the limits specified in the illustration, have
it inspected by your Hyundai dealer and
adjusted or repaired if necessary.
2.95 in. (75 mm)
G170A01A-AATBRAKE PEDAL FREE PLAYWith the engine off, press down on the
brake pedal several times to reduce the
vacuum in the brake booster.
Then, using your hand, press down slowly
on the brake pedal until you feel a change
in resistance. This is the brake pedal free-
play.
The free-play should be within the limits
specified in the illustration above. If it is not,
have it inspected by your Hyundai dealer
and adjusted or repaired if necessary.
0.12 ~ 0.31 in.
(3 ~ 8 mm)
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8
CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS
7
o Four numbers represent the week
and year the tire was built. For
example, the numbers 3105 means
the 31st week of 2005.
4. Tire ply composition and material
The number of layers or plies of
rubbercoated fabric in the tire. Tire
manufacturers also must indicate
the materials in the tire, which in-
clude steel, nylon, polyester, and
others. The letter "R" means radial
ply construction; the letter "D" means
diagonal or bias ply construction;
and the letter "B" means belted-bias
ply construction.
5. Maximum permissible inflation
pressure
This number is the greatest amount
of air pressure that should be put in
the tire. Do not exceed the maximum
permissible inflation pressure. Refer
to the Tire and Loading Information
label for recommended inflation pres-
sure.
I030D01JM-AATTIRE TERMINOLOGY AND DEFINI-
TIONS
Air Pressure: The amount of air inside
the tire pressing outward on the tire. Air
pressure is expressed in pounds per
square inch (psi) or kilopascal (kPa).
Accessory Weight: This means the
combined weight of optional accesso-
ries. Some examples of optional ac-
cessories are, automatic transmission,
power seats, and air conditioning.
Aspect Ratio: The relationship of a
tire's height to its width.
Belt: A rubber coated layer of cords that
is located between the plies and the
tread. Cords may be made from steel or
other reinforcing materials.
Bead: The tire bead contains steel
wires wrapped by steel cords that hold
the tire onto the rim.
Bias Ply Tire: A pneumatic tire in which
the plies are laid at alternate angles
less than 90 degrees to the centerline of
the tread. 6. Maximum load rating
This number indicates the maximum
load in kilograms and pounds that
can be carried by the tire. When
replacing the tires on the vehicle,
always use a tire that has the same
load rating as the factory installed
tire.
7. Uniform Tire Quality Grading
(UTQG):
Tire manufacturers are required to
grade tires based on three perfor-
mance factors: treadwear, traction
and temperature resistance. For more
information, see Uniform Tire Qual-
ity Grading on page 8-14.
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8
CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS
17
REPORTING SAFETY DEFECTS
(U.S.A only)I130C03A-AATIf you believe that your vehicle has a defect
which could cause a crash or could cause
injury or death, you should immediately
inform the National Highway Traffic Safety
Administration (NHTSA) in addition to
notifying HYUNDAI MOTOR AMERICA. If
NHTSA receives similar complaints, it may
open an investigation, and if it finds that a
safety defect exists in a group of vehicles,
it may order a recall and remedy cam-
paign. However, NHTSA cannot become
involved in individual problems between
you, your dealer, or HYUNDAI MOTOR
AMERICA.
To contact NHTSA, you may call the Ve-
hicle Safety Hotline toll-free at 1-888-327-
4236 (TTY: 1-800-424-9153); go to http://
www.safercar.gov; or write to: Administra-
tor, NHTSA, 1200 New Jersey Avenue,
SE., Washington, DC 20590. You can also
obtain other information about motor ve-
hicle safety from http://www.safercar.gov. Southern Region: Florida, Georgia, North
Carolina, South Carolina.
Southern Region
270 Riverside Parkway, Suite A
Austell, GA 30168
(800) 633-5151
South Central Region: Alabama, Arkan-
sas, Colorado, Kansas, Louisiana, Missis-
sippi, Missouri, New Mexico, Oklahoma,
Tennessee, Texas, Wyoming.
South Central Region
1421 South Beltline Road, Suite 400
Coppell, TX 75019
(800) 633-5151
Central Region: Illinois, Indiana, lowa,
Kentucky, Michigan, Minnesota, Nebraska,
North Dakota, South Dakota, Ohio, Wis-
consin.
Central Region
1705 Sequoia Drive
Aurora, Illinois 60506
(800) 633-5151Western Region: Alaska, Hawaii, Arizona,
California, ldaho, Montana, Nevada, Or-
egon, Texas, Utah, Washington.
Western Region
10550 Talbert Avenue
P.O.Box 20850
Fountain Valley, California 92728-0850
(800) 633-5151
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10
INDEX
3
Drive Belts.........................................................................................6-20
Driving
Driving for economy .....................................................................2-22
Smooth cornering.........................................................................2-23
Winter driving...............................................................................2-23
E
Emission Control System ................................................................... 7-2
Engine
Before starting the engine .............................................................. 2-4
Compartment................................................................................. 6-2
Coolant........................................................................................... 6-8
If the engine overheats .................................................................. 3-4
Number........................................................................................... 8-2
Oil ................................................................................................... 6-5
Starting........................................................................................... 2-6
Engine Exhaust Can Be Dangerous .................................................. 2-2
F
4WD Lock System ............................................................................2-19
Fan Speed Control............................................................................1-94
Floor Mat Anchor ..............................................................................1-86
Fog Light
Front.............................................................................................1-64
Front Seats
Adjustable front seats ..................................................................1-13
Adjustable headrests...................................................................1-14
Adjusting seat forward and rearward..........................................1-13
Adjusting seatback angle .............................................................1-13
Fuel
Capacity......................................................................................... 9-2
Gauge...........................................................................................1-55
Recommendations......................................................................... 1-2Fuel Filler Lid
Remote release............................................................................1-83
Full-time 4WD Operation..................................................................2-16
Fuses ................................................................................................6-21
Fuse panel description......................................................................6-35
G
General Checks.................................................................................. 6-4
Glove Box..........................................................................................1-72
H
Hazard Warning System ..................................................................1-64
Heating and Cooling Control.............................................................1-93
Heating and Ventilation
Air flow control..............................................................................1-95
Air intake control switch ............................................................1-105
Bi-level heating.............................................................................1-99
Defrosting / Defogging ..............................................................1-101
Fan speed control (Blower control).............................................1-94
Temperature control....................................................................1-98
High-Mounted Rear Stop Light .........................................................1-83
Hood Release....................................................................................1-85
Horn.................................................................................................1-88
How to Use Luggage Room.............................................................1-80
I
Ignition Switch ...................................................................................... 2-5
Instrument Cluster and Indicator Lights...........................................1-48
Instrument Panel Light Control (Rheostat).......................................1-66
Interior Light.......................................................................................1-71
J
Jump Starting...................................................................................... 3-3
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10
INDEX
4
K
Keys................................................................................................... 1-3
If you lose your keys ...................................................................3-19
Positions......................................................................................... 2-5
L
Light Bulbs Replacement ..................................................................6-27
Luggage Net ......................................................................................1-82
M
Maintenance Intervals
Explanation of scheduled maintenance items ............................... 5-7
Maintenance under severe usage conditions............................... 5-6
Scheduled maintenance................................................................ 5-4
Service requirements.................................................................... 5-2
Mirrors
Automatic Dimming Rear View Mirror With Compass ................1-76
Day-night inside rearview mirror .................................................1-76
Outside rearview mirror ...............................................................1-74
Outside rearview mirror Heater ..................................................1-75
O
Odometer / Trip Odometer ...............................................................1-56
Occupant Classification System ......................................................1-39
P
Parking Brake....................................................................................1-78
Power Outlet......................................................................................1-67
Power Steering Fluid Level ...............................................................6-25R
Rear Seat
Adjusting seatback angle .............................................................1-17
Folding rear seatback ..................................................................1-17
Rear Window Defroster Switch ........................................................1-65
Reporting Safety Defects (U.S.A Only)...........................................8-17
Risk of Rollover................................................................................... 2-3
Roof Rack.........................................................................................1-82
S
Seat
Front.............................................................................................1-13
Rear..............................................................................................1-17
Seat warmer .................................................................................1-16
Seat Belts
3-point system.............................................................................1-22
Pretensioner seat belt ..................................................................1-32
Adjusting your seat belt ...............................................................1-23
Care of seat belts .........................................................................1-20
Precautions..................................................................................1-19
Shop Manual ......................................................................................
8-14
Shopping Bag Holders......................................................................1-79
Sound
Brake pad warning sound ............................................................1-54
Spectacle Case.................................................................................1-71
Speedometer.....................................................................................1-55
Starting Procedure.............................................................................. 2-6
Steering Wheel Free play .................................................................6-19
Steering Wheel Tilt Lever ..................................................................1-87
Stereo Sound System ....................................................................1-109
Sunroof..............................................................................................1-68
Sun Visor...........................................................................................1-86