brake HYUNDAI TUCSON 2009 Workshop Manual

6
DO-IT-YOURSELF MAINTENANCE
13
!
G110D03O-AATChecking the Automatic Transaxle
Fluid LevelThe automatic transaxle fluid level should
be checked regularly.
Keep the vehicle on the level ground with
the parking brake applied and check the
fluid level according to the following pro-
cedure.
1. Place the shift lever in N (Neutral) posi-
tion and confirm the engine is running
at normal idle speed.
2. After the transaxle is warmed up suffi-
ciently (fluid temperature 158~176°F),
for example by 10 minutes usual driv-
ing, move the shift lever through all
positions then place the shift lever in N
(Neutral) or P (Park) position.
G110C01JM-AATTransaxle Fluid CapacityThe fluid capacity of the automatic
transaxle is 8.2 U.S. quarts (7.8 liters).
WARNING:
The transaxle fluid level should be
checked when the engine is at normal
operating temperature. This means that
the engine, radiator, exhaust system
etc., are very hot so you should exercise
great care not to burn yourself during
this procedure.
HJM5011
3. Confirm if the fluid level is in “HOT”
range on the level gauge. If the fluid
level is lower, add the specified fluid
from the fill hole. If the fluid level is
higher, drain the fluid from the drain
hole.
4. If the fluid level is checked in cold con-
dition (fluid temperature 68~86°F), add
the fluid to the “COLD” line and then
recheck the fluid level according to the
above step 2.
HJM5044
HOT
COLD

6
DO-IT-YOURSELF MAINTENANCE
14
CHECKING THE BRAKES
!
G120B01A-AATChecking the Brake Fluid Level
WARNING:Use caution when handling brake fluid. It
can damage your vision if it gets into
your eyes. It will also damage your
vehicle's paint if spilled on it and not
removed immediately.
!
WARNING:
The cooling fan is controlled by engine
coolant temperature and may some-
times operate even when the engine is
not running. Use extreme caution when
working near the blades of the cooling
fan, so that you are not injured by a
rotating fan blade. As the engine coolant
temperature decreases, the fan will au-
tomatically shut off. This is a normal
condition.
G120A01A-AAT
CAUTION:
Because brakes are essential to the
safe operation of the car, it is suggested
that they be checked and inspected by
your Hyundai dealer. The brakes should
be checked and inspected for wear at
those intervals specified in the vehicle
maintenance schedule in Section 5.
!
G120C02A-AATRecommended Brake FluidUse only hydraulic brake fluid conforming
to DOT 3 or DOT 4 specifications in your
braking system. Follow the instructions
printed on the container.

6
DO-IT-YOURSELF MAINTENANCE
15
G120D01A-AATTo Check the Fluid LevelThe fluid level in the brake fluid reservoir
should be checked periodically. The level
should be between the "MIN" and "MAX"
marks on the side of the reservoir. If the
level is at or below the "MIN" mark, care-
fully add fluid to bring it up to "MAX". Do not
overfill.
HJM5007
!
G120E02A-AATAdding Brake Fluid
WARNING:Handle brake fluid carefully. It can dam-
age your vision if it gets into your eyes.
Use only DOT 3 or DOT 4 specification
fluid from a sealed container. Do not
allow the fluid can or reservoir to remain
open any longer than required. This will
prevent entry of dirt and moisture which
can damage the brake system and cause
improper operation.
To add brake fluid, first wipe away any dirt
then unscrew the fluid reservoir cap. Slowly
pour the recommended fluid into the res-
ervoir. Do not overfill. Carefully replace the
cap on the reservoir and tighten.
HJM5007
CHECKING THE CLUTCH FLUIDG130A01A-AATTo Check the Clutch FluidThe clutch fluid level in the master cylinder
should be checked when performing other
under hood services. The system should
be checked for leakage at the same time.
Check to make certain that the clutch fluid
level is always between the "MAX" and
"MIN" level markings on the fluid reservoir.
Fill as required. Fluid loss indicates a leak
in the clutch system which should be in-
spected and repaired immediately. Con-
sult your Hyundai dealer.

6
DO-IT-YOURSELF MAINTENANCE
16
!
G130B02A-AATTo Replace the FluidRecommended brake fluid conforming to
DOT 3 or DOT 4 specification should be
used. The reservoir cap must be fully tight-
ened to avoid contamination from foreign
matter or moisture.NOTE:Do not allow any other liquids to contami-
nate the brake fluid. Seal damage will
result.
WARNING:
Use caution when handling brake fluid. It
can damage your vision if you get it in
your eyes. It will also damage your
vehicle's paint if spilled on it and not
removed immediately.
AIR CONDITIONING CARE
!
G140A01A-AATKeeping the Condenser CleanThe air conditioning condenser (and en-
gine radiator) should be checked periodi-
cally for accumulation of dirt, dead insects,
leaves, etc. These can interfere with maxi-
mum cooling efficiency. When removing
such accumulations, brush or hose them
away carefully to avoid bending the cool-
ing fans.
G140B01A-AATChecking the Air Conditioning Op-
eration1. Start the engine and let it run at a fast idle
for several minutes with the air condi-
tioning set at the maximum cold setting.
2. If the air coming out of the in-dash vents
is not cold, have the air conditioning
system inspected by your Hyundai
dealer.
CAUTION:
Running the air conditioning system for
extended periods of time with a low re-
frigerant level may damage the com-
pressor.

6
DO-IT-YOURSELF MAINTENANCE
20
G190A01GK
DOHC CVVT V6
Water Pump Pulley
0.2~0.24 in.
(5~6 mm)
Power steering
COMP
Auto
tensioner
Alternator Pulley
Crankshaft PulleyAlternator
Eng.pulley
CHECKING DRIVE BELTSDrive belts should be checked periodi-
cally for proper tension and adjusted if
necessary. At the same time, belts should
be examined for cracks, wear, fraying or
other evidence of deterioration and re-
placed if necessary.
Belt routing should also be checked to be
sure there is no interference between the
belts and other parts of the engine. After a
belt is replaced, the new belt should be
adjusted again after two or three weeks to
eliminate slack resulting from initial stretch-
ing after use.G190A01A-AAT
G180A01L
G160A01HR
CHECKING BRAKE PEDAL
CLEARANCEG180A01A-AATYou need a helper to check the brake
pedal clearance. With the engine running,
have your helper press down on the brake
pedal several times and then hold it down
with a force of about 110 lbs (50 kg, 490 N).
The brake pedal clearance is the distance
from the top surface of the brake pedal to
the asphalt sheeting under the floor mat.
If the brake pedal clearance is not within
the limits specified in the illustration, have
it inspected by your Hyundai dealer and
adjusted or repaired if necessary.
2.95 in. (75 mm)
G170A01A-AATBRAKE PEDAL FREE PLAYWith the engine off, press down on the
brake pedal several times to reduce the
vacuum in the brake booster.
Then, using your hand, press down slowly
on the brake pedal until you feel a change
in resistance. This is the brake pedal free-
play.
The free-play should be within the limits
specified in the illustration above. If it is not,
have it inspected by your Hyundai dealer
and adjusted or repaired if necessary.
0.12 ~ 0.31 in.
(3 ~ 8 mm)

8
CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS
13
I090B02JM-AATTIRE MAINTENANCE
In addition to proper inflation, correct
wheel alignment helps to decrease tire
wear. If you find a tire is worn unevenly,
have your dealer check the wheel align-
ment.
When you have new tires installed,
make sure they are balanced. This will
increase vehicle ride comfort and tire
life. Additionally, a tire shoud always be
rebalanced if it is removed from the
wheel.
!
WARNING:
Your vehicle is equipped with tires
designed to provide for safe ride and
handling capability.
Do not use a size and type of tire and
wheel that is different from the one
that is originally installed on your
vehicle. It can affect the safety and
performance of your vehicle, which
could lead to handling failure or
rollover and serious injury.
When replacing the tires, be sure to
equip all four tires with the tire and
wheel of the same size, type, tread,
brand and load-carrying capacity. If
you nevertheless decide to equip
your vehicle with any tire/wheel com-
bination not recommended by
Hyundai for off-road driving, you
should not use these tires for high-
way driving.
!
WARNING:
o Tires degrade over time, even when
they are not being used. Regard-
less of the remaining tread, it is
recommended that tires tread, It is
recommended that tires generally
be replaced after 6 years of normal
service. Heat caused by not cli-
mates or frequent high loading
Conditions can accelerate the ag-
ing process. Failure to follow this
Warning can result in sudden tire
failure, which could lead to a loss
of control and an accident involv-
ing serious injury or death.
o The ABS works by comparing the
speed of the wheels. Tire size can
affect wheel speed. When replac-
ing tires, all 4 tires must use the
same size originally supplied with
the vehicle. Using tires of a differ-
ent size can cause the ABS (Anti-
lock Brake System) and ESC (Elec-
tronic Stability Control) (if in-
stalled) to work irregularly.

9
VEHICLE SPECIFICATIONS2
J010A02JM-AATMEASUREMENT
170 (4,325)
70 (1,795) / 72 (1,830)*
1
66 (1,680) / 68 (1,730)*
2
103 (2,630)
60 (1,540) / 61 (1,550)*
3
60 (1,540) / 61 (1,550)*
3
Overall Length
Overall Width
Overall Height (Unladen)
Wheel base
Wheel tread
Front
Rear
J060A01JM-AATFUEL SYSTEMJ020A01JM-AATPOWER STEERING
in. (mm)
Engine
2.7L
2.0L
Fuel tank capacity
17 us.gal (65L)
15 us.gal (58L)
Type
Wheel free play
Rack stroke
Oil pump typeRack and pinion
0 ~ 1.18 in. (0 ~ 30 mm)
5.5 in. (142 mm)
Vane type
J030A01JM-AATTIREStandard
Option
Spare
P 215/65R16
P 235/60R16
T155/90R16 (Temporary)
T155/90D16 (Temporary)
2WD
4WD
J050A01JM-AATBRAKE
Dual hydraulic with brake booster
Ventilated disc
Cable operated on rear wheel Type
Front brake type
Rear brake type
Parking brake
CBS (With ABS)
ABS
CBS, ABSDrum type
Disc type
Disc type
Type A
Type B, C
*1 : with side garnish
*2 : with roof rack
*3 : with 235/60R16 tire

9
VEHICLE SPECIFICATIONS4
Oil & Grease Standard
SAE 5W-20, 5W-30
API SJ, SL or ABOVE,
ILSAC GF-3 or ABOVE
SAE 10W-30 [ABOVE 0°F (-18°C)]
HYUNDAI GENUINE PARTS SAE MTF SAE 75W/85 (API GL-4)
HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other
brands meeting the SP III specification approved by Hyundai Motor Co.API GL-5, SAE 80W/90 (SHELL SPIRAX AX Equivalent)
API GL-5, SAE 80W/90 (SHELL SPIRAX AX Equivalent)
Ethylene glycol base for aluminum radiator
PSF-3 TYPE FLUID
DOT 3, DOT 4 or Equivalent Item
Engine Oil
Recommends
TransaxleManual
Automatic
Transfer case
Rear Axle
Coolant
Power steering gear
Brakes and clutch fluid
LUBRICATION CHARTJ080A03JM-AAT
Q'ty u.s.qts. (liter)
Drain and refill with oil filter
2.0 L : 4.23 (4.0)
2.7 L : 4.76 (4.5)
2.2 (2.1)
8.2 (7.8)
0.8 (0.8)
0.8 (0.75)
7.4 (7.0)
0.95 (0.9)
As required

10
INDEX
2
A
Air bag ...............................................................................................1-34
Air Cleaner Filter ...............................................................................6-10
Air Conditioning
Care..............................................................................................6-16
Operation.......................................................................... 1-100, 6-16
Switch........................................................................................1-100
Antenna..........................................................................................1-111
Ashtray..............................................................................................1-68
Audio System.................................................................................1-113
B
Battery...............................................................................................6-23
Binding Arbitration (U.S.A Only) .......................................................8-18
Brake
Anti-lock brake system ................................................................2-13
Traction control system (TCS) ...................................................2-13
Checking the brakes ....................................................................6-14
Electronic Stability Control (ESC) .....................................................2-15
Fluid ..............................................................................................6-11
Pedal clearance...........................................................................6-20
Pedal free-play.............................................................................6-19
Practices......................................................................................2-19
Breaking-In your New Hyundai .......................................................... 1-3
Bulb Replacement.............................................................................6-27
C
California Perchlorate Notice ............................................................5-10
Care of Disc ...................................................................................1-123
Catalytic Converter ............................................................................. 7-3
Child-Protector Rear Door Lock ......................................................... 1-7Child Restraint System.....................................................................1-26
Installing a Child Restraint Seat with the
"Tether Anchorage" System .....................................................1-27
Securing the Child Restraint Seat with the "ISOFIX" System ....1-29
Cigarette Lighter................................................................................1-66
Clock.................................................................................................1-66
Clutch
Checking fluid...............................................................................6-15
Pedal free-play.............................................................................6-19
Combination Light
Auto light.......................................................................................1-60
Headlight flasher..........................................................................1-60
Headlight switch...........................................................................1-59
High-beam switch........................................................................1-60
Lane change signal ......................................................................1-59
Parking light auto off .....................................................................1-60
Turn signal operation...................................................................1-59
Consumer Information......................................................................8-15
Cooling Fans.....................................................................................6-24
Corrosion protection
Cleaning the interior....................................................................... 4-5
Protecting your Hyundai from corrosion....................................... 4-2
Washing and waxing...................................................................... 4-3
Cruise Control...................................................................................1-88
D
Defrosting / Defogging ...................................................................1-101
Door
Central door lock............................................................................ 1-7
Door locks...................................................................................... 1-4
Front door edge warning light ......................................................1-87
Drink Holder ......................................................................................1-68

10
INDEX
4
K
Keys................................................................................................... 1-3
If you lose your keys ...................................................................3-19
Positions......................................................................................... 2-5
L
Light Bulbs Replacement ..................................................................6-27
Luggage Net ......................................................................................1-82
M
Maintenance Intervals
Explanation of scheduled maintenance items ............................... 5-7
Maintenance under severe usage conditions............................... 5-6
Scheduled maintenance................................................................ 5-4
Service requirements.................................................................... 5-2
Mirrors
Automatic Dimming Rear View Mirror With Compass ................1-76
Day-night inside rearview mirror .................................................1-76
Outside rearview mirror ...............................................................1-74
Outside rearview mirror Heater ..................................................1-75
O
Odometer / Trip Odometer ...............................................................1-56
Occupant Classification System ......................................................1-39
P
Parking Brake....................................................................................1-78
Power Outlet......................................................................................1-67
Power Steering Fluid Level ...............................................................6-25R
Rear Seat
Adjusting seatback angle .............................................................1-17
Folding rear seatback ..................................................................1-17
Rear Window Defroster Switch ........................................................1-65
Reporting Safety Defects (U.S.A Only)...........................................8-17
Risk of Rollover................................................................................... 2-3
Roof Rack.........................................................................................1-82
S
Seat
Front.............................................................................................1-13
Rear..............................................................................................1-17
Seat warmer .................................................................................1-16
Seat Belts
3-point system.............................................................................1-22
Pretensioner seat belt ..................................................................1-32
Adjusting your seat belt ...............................................................1-23
Care of seat belts .........................................................................1-20
Precautions..................................................................................1-19
Shop Manual ......................................................................................
8-14
Shopping Bag Holders......................................................................1-79
Sound
Brake pad warning sound ............................................................1-54
Spectacle Case.................................................................................1-71
Speedometer.....................................................................................1-55
Starting Procedure.............................................................................. 2-6
Steering Wheel Free play .................................................................6-19
Steering Wheel Tilt Lever ..................................................................1-87
Stereo Sound System ....................................................................1-109
Sunroof..............................................................................................1-68
Sun Visor...........................................................................................1-86