oil filter HYUNDAI TUCSON 2009 Owners Manual

5
VEHICLE MAINTENANCE REQUIREMENTS4
R: 100.000 miles / 120 months
SCHEDULED MAINTENANCEF030B03JM-AATR :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
DESCRIPTION
EMISSION CONTROL ITEMS
ENGINE OIL AND FILTER
FUEL FILTER
FUEL LINES, FUEL HOSES AND CONNECTIONS
VACUUM HOSES
CRANKCASE VENTILATION HOSE
VAPOR HOSE AND FUEL FILLER CAP
AIR CLEANER FILTER
FUEL TANK AIR FILTER
SPARK PLUGS (PLATINUM COATED) - 2.0L
SPARK PLUGS (IRIDIUM COATED) - 2.7L
VALVE CLEARANCE (2.0L only) No.
1
2
3
4
5
6
7
8
9
10MILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
R
I15
24
12
R
I
I22.5
36
18
R
I30
48
24
R
I
I
I
R
R37.5
60
30
R
I45
72
36
R
I
I52.5
84
42
R
R
I
I60
96
48
R
I
I
I
R
R
R
I67.5
108
54
R
I75
120
60
R
I
I82.5
132
66
R
I90
144
72
R
I
I
I
R
R97.5
156
78
R
I105
168
84
R
R
I
I
I112.5
180
90
R
I120
192
96
R
I
I
I
R
R
R
I127.5
204
102
R
I135
216
108
R
I
I142.5
228
114
R
I150
240
120
R
I
I
I
R
R
F030A01A-AATThe following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle
emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever
occurs first.

5
VEHICLE MAINTENANCE REQUIREMENTS
5
Note : (1) When replace drive belt and inspect water pump.
(2) For every 48 months or 37,200 miles (60,000 km), whichever occurs first : "I"
For every 72 months or 56,000 miles (90,000 km), whichever occurs first : "R"
(3) Inspect every 25,000 miles (40,000 km)and replace every 62,000 miles (100,000 km).
(4) lnspect every 25,000 miles (40,000 km)
(5) For every 12 months or 10,000 miles (15,000 km) whichever occurs first :"R"F030C03JM-AATR : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL ITEMS
DRIVE BELT
COOLANT
TIMING BELT (WHEN REPLACE TIMING BELT AND INSPECT
WATER PUMP : 2.7L) (See Note (2)- 2.0 L)
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
BRAKE FLUID
BRAKE HOSES AND LINES
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
BRAKE PADS, CALIPERS AND ROTORS
EXHAUST PIPE AND MUFFLER
SUSPENSION MOUNTING BOLTS
STEERING GEAR BOX, LINKAGE & BOOTS / LOWER ARM
BALL JOINT
POWER STEERING PUMP, BELT AND HOSES
DRIVESHAFTS AND BOOTS
AIR CONDITIONING REFRIGERANT
TRANSFER CASE OIL (4WD)
REAR AXLE OIL (4WD)
PROPELLER SHAFT (4WD)
CLIMATE CONTROL AIR FILTER 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19 No. DESCRIPTIONMILES X 1000
KILOMETERS X 1000
MONTHS
2.0 DOHC (ALT, W/PUMP) See Note (1)
2.7 V6 (ALT, P/STR'G, A/CON)7.5
12
6
I15
24
12
I
I
I
I
I
I
I
I
I
I22.5
36
18
I30
48
24
I
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
I37.5
60
30
I45
72
36
I
I
I
I
I
I
I
I
I
I52.5
84
42
I60
96
48
I
I
R
R
I
I
I
I
I
I
I
I
I
I
I
I
I67.5
108
54
I75
120
60
I
I
I
I
I
I
I
I
I
I82.5
132
66
I90
144
72
I
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
I97.5
156
78
I105
168
84
I
R
I
I
I
I
I
I
I
I112.5
180
90
I120
192
96
I
I
R
R
I
I
I
I
I
I
I
I
I
I
I
I
I127.5
204
102
I135
216
108
I
I
I
I
I
I
I
I
I
I142.5
228
114
I150
240
120
I
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
I See Note (3)
See Note (4)
See Note (5)

5
VEHICLE MAINTENANCE REQUIREMENTS6
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
SEVERE DRIVING CONDITIONSA - Repeatly driving short distance of less than 5miles(8km) in normal
tempera ture or less than 10miles(16km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C- Driving on rough, dusty, muddy, unpaved, graveled or salt-spread
roads
D- Driving in areas using salt or other corrosive materials or in very
cold weatherF040A02JM-AATThe following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below
for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
*1. Transfer case Oil ended Rear Axle Oil should be changed anytime they have been submerged in water.
E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F(32°C)
G- Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle
towing
J - Driving over 100 MPH(170 Km/h)
K - Frequently driving in stop-and-go conditionsENGINE OIL AND FILTER
TIMING BELT
(WHEN REPLA CE TIMING BELT and INSPECT WATER PUMP : 2.7L)
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKE
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT
DRIVESHAFTS AND BOOTS
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
CLIMATE CONTROL AIR FILTER
TRANSFER CASE OIL (4WD) *
1
REAR AXLE OIL (4WD) *
1
PROPELLER SHAFT (4WD)
MAINTENANCE ITEM
R
I/R
R
R
I
I
I
I
R
R
R
R
R
I
EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
INSPECT EVERY 20,000MILES (32,200 KM)
REPLACE EVERY 40,000MILES (64,400 KM)
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 60,000 MILES (96,000 KM)
EVERY 30,000 MILES (48,000 KM)
MORE FREQUENTLY
EVERY 25,000 MILES (40,000 KM)
EVERY 50,000 MILES (80,000 KM)
EVERY 7,500 MILES (12,000 KM)
DRIVING
CONDITION MAINTENANCE
INTERVALS MAINTENANCE
OPERATION
A, B, C, F, G, H, I, K
C, D, F, G
C, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G
C, E, F
A, C, D, E, F, G, H, I, J
A, C, E, F, G, H, I
C, E,
C, E, G, I
C, E, G, I
C

5
VEHICLE MAINTENANCE REQUIREMENTS
7
F060D01A-AATo Fuel Lines, Fuel Hoses and Con-
nectionsCheck the fuel lines, fuel hoses and con-
nections for leakage and damage. Have a
trained technician replace any damaged
or leaking parts immediately.F060B01A-AATo Drive BeltsInspect all drive belts for evidence of cuts,
cracks, excessive wear or oil saturation
and replace if necessary. Drive belts should
be checked periodically for proper tension
and adjusted as necessary.
F060M01A-AATo Engine Oil and FilterThe engine oil and filter should be changed
at the intervals specified in the mainte-
nance schedule. If the car is being driven
in severe conditions, more frequent oil and
filter changes are required.F060C01A-AATo Fuel FilterA clogged filter can limit the speed at which
the vehicle may be driven, damage the
emission system and cause hard starting.
If an excessive amount of foreign matter
accumulates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks at
the connections. Fuel filters should be
installed by trained technicians.
F060F01O-AATo Vacuum HosesInspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heat
source, sharp edges or moving compo-
nent which might cause heat damage or
mechanical wear. Inspect all hose con-
nections, such as clamps and couplings,
to make sure they are secure, and that no
leaks are present. Hoses should be re-
placed immediately if there is any evi-
dence of deterioration or damage.
EXPLANATION OF SCHEDULED MAINTENANCE
ITEMS

5
VEHICLE MAINTENANCE REQUIREMENTS8
F070D01A-AATo Manual Transaxle OilInspect the manual transaxle oil according
to the maintenance schedule.NOTE:If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
F070C01A-AATo CoolantThe coolant should be changed at the
intervals specified in the maintenance
schedule.F060E01A-AATo Timing BeltInspect all parts related to the timing belt for
damage and deformation. Replace any
damaged parts immediately.F060J01A-AATo Spark PlugsMake sure to install new spark plugs of the
correct heat range.F060H01A-AATo Air Cleaner FilterA Genuine Hyundai air cleaner filter is
recommended when the filter is replaced.
F060G01A-AATo Vapor Hose and Fuel Filler CapThe vapor hose and fuel filler cap should
be inspected at those intervals specified in
the maintenance schedule. Make sure that
a new vapor hose or fuel filler cap is cor-
rectly replaced.F065F01O-AATo Crankcase Ventilation HoseInspect the surface of hose for evidence of
heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine that hose sur-
face nearest to high heat sources, such as
the exhaust manifold.
Inspect the hose routing to assure that the
hose does not come in contact with any
heat source, sharp edges or moving com-
ponent which might cause heat damage or
mechanical wear. Inspect all hose con-
nections, such as clamps and couplings,
to make sure they are secure, and that no
leaks are present. Hose should be re-
placed immediately if there is any evi-
dence of deterioration or damage.
F070E06A-AATo Automatic Transaxle FluidThe fluid level should be in the “HOT”
range of the dipstick, after the engine and
transaxle are at normal operating tem-
perature. Check the automatic transaxle
fluid level with the engine running and the
transaxle in neutral, with the parking brake
properly applied. Use HYUNDAI GENU-
INE ATF SP III, DIAMOND ATF SP III, SK
ATF SP III or other brands meeting the SP
III specification approved by Hyundai Motor
Co. when adding or changing fluid. Using
the wrong ATF may result in damage to the
ATM.

6
Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-4
Checking the Engine Oil ............................................... 6-5
Changing the Oil and Filter ............................................ 6-6
Checking and Changing the Engine Coolant ................ 6-8
Changing the Air Cleaner Filter ...................................6-10
Checking the Transaxle Oil (Manual) .........................6-11
Checking the Transaxle Fluid (Automatic)..................6-12
Checking the Brakes ..................................................6-14
Checking the Clutch Fluid...........................................6-15
Air Conditioning Care..................................................6-16
Changing the Climate Control Air Filter .......................6-17
Checking the Free-play...............................................6-19
Checking Drive Belts ..................................................6-20
Checking and Replacing Fuses..................................6-21
Checking the Battery..................................................6-23
Power Steering Fluid Level .........................................6-25
Replacement of Light Bulbs ........................................6-27
Bulb Wattage ...............................................................6-34
Fuse Panel Description...............................................6-35
6
DO-IT-YOURSELF MAINTENANCE

6
DO-IT-YOURSELF MAINTENANCE
4
GENERAL CHECKS
G020C01A-AATVehicle InteriorThe following should be checked each
time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking
brake
o Manual transaxle operation, including
clutch operation
o Automatic transaxle operation, includ-
ing "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning cor-
rectly, inspect it carefully and seek assis-
tance from your Hyundai dealer if service
is needed.
G020B01A-AATVehicle ExteriorThe following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
G020A01A-AATEngine CompartmentThe following should be checked regu-
larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition

6
DO-IT-YOURSELF MAINTENANCE
6
WARNING:
Be very careful not to touch the radiator
hose when adding the engine oil as it may
be hot enough to burn you.
!
CHANGING THE OIL AND FIL-
TER
If the oil level is close to or below the "L"
mark, add oil until it reaches the "F" mark.
To add oil:
1. Remove the oil filler cap by turning it
counter-clockwise.
2. Add oil, then check the level again. Do
not overfill.
3. Replace the cap by turning it clockwise.
The distance between the "F" and "L" marks
is equal to about 1 quart of oil.The engine oil and filter should be changed
at those intervals specified in the mainte-
nance schedule in Section 5. If the car is
being driven in severe conditions, more
frequent oil and filter changes are required.
The procedure for changing the oil and
filter is as follows:
1. Park the car on level ground and set the
parking brake. Start the engine and let
it warm up until the needle on the cool-
ant temperature gauge moves above
the lowest mark. Turn the engine off and
place the gear selector lever in "P" (au-
tomatic) or reverse gear (manual
transaxle).G030D01JM-AATAdding Oil
G030D01JM
DOHC V6
G040A01GK
DOHC V6
G040A02JM-AAT

6
DO-IT-YOURSELF MAINTENANCE
7
6. Install a new oil filter in accordance with
the instructions on the carton or on the
filter itself. Do not over-tighten. (Tight-
ening torque : 1.2 ~ 1.6 kgf.m) Be sure
that the mounting surface on the engine
is clean and that the old gasket is re-
moved completely. Lubricate the new
gasket on the filter with clean engine oil
before installation.
7. Remove the engine oil level dipstick.
8. Refill the crankcase with the recom-
mended engine oil. Refer to the speci-
fication in chapter 9 for engine oil ca-
pacity.
!
PROPOSITION 65 WARNING:
This product contains a chemical known
to the State of California to cause can-
cer. Used engine oil may cause irritation
or cancer of the skin if left in contact with
the skin for prolonged periods of time.
Used engine oil contains chemicals that
have caused cancer in laboratory ani-
mals. Always protect your skin by wash-
ing your hands thoroughly with soap and
warm water as soon as possible after
handling used oil.
!
WARNING:
Be very careful when draining the en-
gine oil as it may be hot enough to burn
you! 2. Open the hood and remove the engine
oil filler cap.
3. Slide underneath the car and loosen
the drain plug by turning it counter-
clockwise with a wrench of the proper
size. Be sure that a drain pan is in
position to catch the oil as it drains out,
then remove the drain plug.
4. When the oil has stopped draining, re-
place the drain plug using a new washer
and retighten by turning it clockwise.
Oil pan drain plug tightening torque:
3.5 ~ 4.5 kgf.m (2.7L)
4.0 ~ 4.5 kgf.m (2.0L)
5. Remove the oil filter by turning it coun-
terclockwise with a oil filter wrench of
the proper size. A certain amount of oil
will come out when you remove the
filter. So be sure to have your drain pan
in place underneath it.
CAUTION:
Slowly pour the recommended oil using
by a funnel. Do not overfill! Engine dam-
age may occur if overfilled.
!
9. Start the engine and check to be sure no
oil is leaking from the drain plug or oil
filter.
10. Shut off the engine and recheck the oil
level.
NOTE:Always dispose of used engine oil in an
environmentally acceptable manner. It
is suggested that it be placed in a sealed
container and taken to a service station
for reclamation. Do not pour the oil on the
ground or put it in with the household
trash.

6
DO-IT-YOURSELF MAINTENANCE
10
WINDSHIELD WIPER BLADESG080A02A-AATThe wiper blades should be carefully in-
spected from time to time and cleaned to
remove accumulations of road film or other
debris. To clean the wiper blades and
arms, use a clean sponge or cloth with a
mild soap or detergent and water. If the
wipers continue to streak or smear the
glass, replace them with genuine Hyundai
replacement parts or their equivalent.
!
CAUTION:
o Do not operate the wipers on dry glass.
This can result in more rapid wear of
the wiper blades and may scratch the
glass.
o Keep the blade rubber out of contact
with petroleum products such as en-
gine oil, gasoline, etc.
HJM5032
HJM5038
CHANGING THE AIR CLEANER
FILTERG070A01E-AATTo change the filter, unsnap the clips
around the cover. When this is done, the
cover can be lifted off, the old filter removed
and the new filter put in its place. Genuine
Hyundai Replacement Parts are recom-
mended.
CAUTION:
o Operating your vehicle without a
proper air filter in place can result in
excessive engine wear.
o When removing the air cleaner filter,
be careful that dust or dirt does not
enter the air intake. These may result
in damage to the air cleaner filter.
!