Recommended HYUNDAI TUCSON 2022 Service Manual

Maintenance
9-14
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the vehicle
is being driven in severe conditions,
more frequent oil and filter changes are
required.
Drive belts
Inspect all drive belts for evidence
of cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked
periodically for proper tension and
adjusted as necessary.
Information
When you are inspecting the belt, turn the
engine off.
Fuel lines, fuel hoses and
connections
Check the fuel lines, fuel hoses and
connections for leakage and damage.
We recommend an authorized HYUNDAI
dealer replace any damaged or leaking
parts immediately.
Fuel filter
The fuel filter is considered to be
maintenance free but periodic inspection
is recommended for this maintenance
depends on fuel quality. If there are
some important matters like fuel flow
restriction, surging, loss of power, hard
starting problem etc., replace the fuel
filter immediately. We recommend that
you consult an authorized HYUNDAI
dealer for details.
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should
be inspected at those intervals specified
in the maintenance schedule. Your
HYUNDAI dealer will help to determine if
replacement is needed.
Vacuum crankcase ventilation
hoses
Inspect the surface of hoses for evidence
of heat and/or mechanical damage.
Hard and brittle rubber, cracking,
tears, cuts, abrasions, and excessive
swelling indicate deterioration. Particular
attention should be paid to examine
those hose surfaces nearest to high heat
sources, such as the exhaust manifold.
Inspect the hose routing to ensure that
the hoses do not come in contact with
any heat source, sharp edges or moving
component which might cause heat
damage or mechanical wear. Inspect
all hose connections, such as clamps
and couplings, to make sure they are
secure, and that no leaks are present.
Hoses should be replaced immediately if
there is any evidence of deterioration or
damage.
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

09
9-15
Air cleaner filter
We recommend that the air cleaner filter
be replaced by an authorized HYUNDAI
dealer.
Spark plugs
Make sure to install new spark plugs of
the correct heat range.
When installing new spark plugs, be sure
that the ignition coils are clean and free
of any oil or debris. Clean and wipe off
the bottom portion of the ignition coil in
order to prevent any contamination with
the spark plug during installation.
WARNING
Do not remove spark plugs from the
vehicle when the engine is hot. You
may damage the engine and may also
risk burn injury.
Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Engine coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Engine coolant/water-cooled
intercooler coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Automatic transmission fluid
The automatic transmission fluid level
does not need to be checked under
normal usage conditions.
We recommend that the automatic
transmission fluid be changed by an
authorized HYUNDAI dealer according to
the maintenance schedule.
Information
Automatic transmission fluid color is red
when new.
As the vehicle is driven, the automatic
transmission fluid will begin to look
darker.
This is a normal condition. It does not
need to be replaced based on the color
change.
NOTICE
The use of a non-specified fluid could
result in transmission malfunction and
failure.
Use only specified automatic
transmission fluid. (Refer to
“Recommended Lubricants and
Capacities” section in chapter 2.)

09
9-17
ENGINE OIL
Checking the engine oil level
Engine oil is used for lubricating,
cooling, and operating various hydraulic
components in the engine. Engine oil
consumption while driving is normal,
and it is necessary to check and refill the
engine oil regularly. Also, check and refill
the oil level within the recommended
maintenance schedule to prevent
deterioration of oil performance.
Check the engine oil following the below
procedure.
Gasoline engine
1. Follow all of the oil manufacturer’s
precautions.
2. Be sure the vehicle is on the level
ground in P (Park) with the parking
brake set and the wheels blocked.
3. Turn the engine on and warm
the engine up until the coolant
temperature reaches a constant
normal temperature.
4. Turn the engine off, remove the oil
filler cap and pull the dipstick out.
Wait for 15 minutes for the oil to return
to the oil pan.
5. Wipe the dipstick clean and re-insert
it fully.
„„Smartstream G2.5 GDI
ODN8A080107
6. Pull the dipstick out again and check
the level. The level should be between
F (Full) and L (Low).
„„Smartstream G2.5 GDI
ONX4E090059
7. If the oil level is below the L, add
enough oil to bring the level to F.
Use only the specified engine oil (Refer
to “Recommended Lubricants and
Capacities” section in chapter 2).

Maintenance
9-18
NOTICE
To prevent damage to your engine:
• Do not spill engine oil when adding
or changing engine oil. Wipe off
spilled oil immediately.
• The engine oil consumption may
increase while you break in a new
vehicle and it will be stabilized after
driving 4,000 miles (6,000 km).
• The engine oil consumption can be
affected by driving habits, climate
conditions, traffic conditions,
oil quality, etc. Therefore, it is
recommended that you inspect the
engine oil level regularly and refill it
if necessary.
Checking the Engine Oil and
Filter
• Have engine oil and filter changed
by an authorized HYUNDAI dealer
according to the Maintenance
Schedule at the beginning of this
chapter.
• If the maintenance schedule to
replace engine oil is exceeded,
the engine oil performance may
deteriorate, and the engine condition
may be affected. Therefore, replace
the engine oil according to the
maintenance schedule.
• To keep the engine in optimal
condition, use the recommended
engine oil and filter. If the
recommended engine oil and filter are
not used, replace it according to the
maintenance schedule under severe
usage conditions.
• The purpose of the maintenance
schedule for engine oil replacement
is to prevent oil deterioration and it is
irrelevant to oil consumption. Check
and refill engine oil regularly.

Maintenance
9-22
Recommended coolant
• When adding coolant, use only
deionized water, distilled water or soft
water for your vehicle and never mix
hard water in the coolant filled at the
factory.
• An incorrect coolant mixture can
result in severe malfunction or engine
damage.
• The engine in your vehicle has
aluminum engine parts and must be
protected by an phosphate-based
ethylene glycol coolant to prevent
corrosion and freezing.
• Do not use alcohol or methanol
coolant or mix them with the specified
coolant.
• Do not use a solution that contains
more than 60% antifreeze or less than
35% antifreeze, which would reduce
the effectiveness of the solution.
For mixing percentage, refer to the
following table:
Ambient
Temperature Mixture Percentage
(volume)
Antifreeze Water
5°F (-15°C) 3565
-13°F (-25°C) 4060
-31°F (-35°C) 5050
-49°F (-45°C) 6040
Information
If in doubt about the mix ratio, a 50%
water and 50% antifreeze mix is the
easiest to mix together as it will be the
same quantity of each. It is suitable to
use for most temperature ranges of -31°F
(-35°C) and higher.
Changing coolant
We recommend that coolant be changed
by an authorized HYUNDAI dealer
according to the Maintenance Schedule
at the beginning of this chapter.
WARNING
Do not use engine coolant or antifreeze
in the washer fluid reservoir.
Engine coolant can severely obscure
visibility when sprayed on the
windshield and may cause loss of
vehicle control resulting in an accident.
Engine coolant may also cause damage
to paint and body trim.
NOTICE
To prevent damage to engine parts, put
a thick towel around the engine coolant
cap and/or inverter coolant cap before
refilling the coolant to prevent the
coolant from overflowing into engine
parts, such as the alternator.

09
9-23
Checking the brake fluid level
ONX4090006
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the side
of the reservoir.
Before removing the reservoir cap and
adding brake fluid, clean the area around
the reservoir cap thoroughly to prevent
brake fluid contamination.
If the level is low, add the specified
brake fluid to the MAX level. The level
will fall with accumulated mileage. This
is a normal condition associated with
the wear of the brake linings. If the fluid
level is excessively low, we recommend
that the brake system be checked by an
authorized HYUNDAI dealer.
WARNING
If the brake system requires frequent
additions of fluid this could indicate
a leak in the brake system. We
recommend that the vehicle be
inspected by an authorized HYUNDAI
dealer.
WARNING
Do not allow brake fluid to come in
contact with your eyes. If brake fluid
comes in contact with your eyes, flush
your eyes with clean water for at least
15 minutes and get immediate medical
attention.
NOTICE
• Do not allow brake fluid to contact
the vehicle’s body paint, as paint
damage will result.
• Brake fluid, which has been exposed
to open air for an extended time
should NEVER be used as its quality
cannot be guaranteed. It should be
disposed of properly.
• Do not use the wrong kind of brake
fluid. A few drops of mineral based
oil, such as engine oil, in your brake
system can damage brake system
parts.
Information
Use only the specified brake fluid (refer
to “Recommended Lubricants and
Capacities” section in chapter 2).
BRAKE FLUID

09
9-25
Filter replacement
ONX4090008
The air cleaner filter can be cleaned for
inspection using compressed air. Do not
attempt to wash or to rinse it, as water
will damage the filter. If soiled, the air
cleaner filter must be replaced.
OTM090006
1. Pull up the air cleaner filter cover (1).
OTM090007
2. Wipe the inside of the air cleaner.
3. Pull down the lever to the UNLOCK (2)
position.
OTM090008
4. Replace the air cleaner filter.
5. Reassemble the air cleaner cover in
the reverse order.
Information
If the vehicle is operated in extremely
dusty or sandy areas, replace the element
more often than the usual recommended
intervals (refer to “Maintenance Under
Severe Usage Conditions” in this chapter).
NOTICE
• Do not drive with the air cleaner filter
removed. This will result in excessive
engine wear.
• When removing the air cleaner filter,
be careful that dust or dirt does not
enter the air intake, or damage may
result.
• Use HYUNDAI genuine parts or the
equivalent specified for your vehicle.
Use of non-genuine parts could
damage the air flow sensor.
AIR CLEANER

Maintenance
9-36
WARNING
Tire failure may cause loss of
vehicle control resulting in an
accident. To reduce risk of SERIOUS
INJURY or DEATH, take the
following precautions:
• Inspect your tires monthly for
proper inflation as well as wear
and damage.
• The recommended cold tire
pressure for your vehicle can be
found in this manual and on the
tire label located on the driver’s
side center pillar. Always use a
tire pressure gauge to measure
tire pressure. Tires with too
much or too little pressure wear
unevenly causing poor handling.
• Check the pressure of the
spare every time you check the
pressure of the other tires on
your vehicle.
• Replace tires that are worn, show
uneven wear, or are damaged.
Worn tires can cause loss of
braking effectiveness, steering
control, or traction.
• ALWAYS replace tires with the
same size, type, construction and
tread pattern as each tire that
was originally supplied with this
vehicle. Using tires and wheels
other than the recommended
sizes could cause unusual
handling characteristics, poor
vehicle control, or negatively
affect your vehicle’s Anti-Lock
Brake System (ABS) resulting in a
serious accident.
Tire care
For proper maintenance, safety, and
maximum fuel economy, you must
always maintain recommended
tire inflation pressures and stay
within the load limits and weight
distribution recommended for your
vehicle.
ONX4E010022
All specifications (sizes and pressures)
can be found on a label attached to the
driver’s side center pillar.
Recommended cold tire inflation
pressures
All tire pressures (including the
spare) should be checked when the
tires are cold. “Cold tires” means the
vehicle has not been driven for at
least three hours or driven less than 1
mile (1.6km).
Warm tires normally exceed
recommended cold tire pressures
by 4 to 6 psi (28 to 41 kPa). Do not
release air from warm tires to adjust
the pressure or the tires will be
under-inflated. For recommended
inflation pressure, refer to “Tire and
Wheels” section in chapter 2.
TIRES AND WHEELS

09
9-37
WARNING
Recommended pressures must be
maintained for the best ride, vehicle
handling, and minimum tire wear.
Over-inflation or under-inflation
can reduce tire life, adversely
affect vehicle handling, and lead to
sudden tire failure that could result
in loss of vehicle control resulting in
an accident.
Severe under-inflation can lead
to severe heat build-up, causing
blowouts, tread separation and
other tire failures that can result in
the loss of vehicle control resulting
in an accident. This risk is much
higher on hot days and when
driving for long periods at high
speeds.
CAUTION
• Under-inflation results in
excessive wear, poor handling
and reduced fuel economy.
Wheel deformation is also
possible. Keep your tire pressures
at the proper levels. If a tire
frequently needs refilling, we
recommend it be checked by an
authorized HYUNDAI dealer.
• Over-inflation produces a harsh
ride, excessive wear at the center
of the tire tread, and a greater
possibility of damage from road
hazards.
Check tire inflation pressure
Check your tires, including the spare
tire, once a month or more.
How to check
Use a good quality tire pressure
gauge to check tire pressure. You
can not tell if your tires are properly
inflated simply by looking at them.
Radial tires may look properly
inflated when they are under-
inflated.
Remove the valve cap from the tire
valve stem. Press the tire gauge
firmly onto the valve to get a
pressure measurement. If the cold
tire inflation pressure matches the
recommended pressure on the tire
and loading information label, no
further adjustment is necessary. If
the pressure is low, add air until you
reach the recommended pressure.
Make sure to put the valve caps
back on the valve stems. Without
the valve cap, dirt or moisture could
get into the valve core and cause
air leakage. If a valve cap is missing,
install a new one as soon as possible.
If you overfill the tire, release air by
pushing on the metal stem in the
center of the tire valve. Recheck the
tire pressure with the tire gauge. Be
sure to put the valve caps back on
the valve stems. Without the valve
cap, dirt or moisture could get into
the valve core and cause air leakage.
If a valve cap is missing, install a new
one as soon as possible.

09
9-39
Wheel alignment and tire
balance
The wheels on your vehicle were
aligned and balanced carefully at the
factory to give you the longest tire
life and best overall performance.
In most cases, you will not need to
have your wheels aligned again.
However, if you notice unusual tire
wear or your vehicle pulling one way
or the other, the alignment may need
to be reset.
If you notice your vehicle vibrating
when driving on a smooth road, your
wheels may need to be rebalanced.
NOTICE
Incorrect wheel weights can damage
your vehicle’s aluminum wheels. Use
only approved wheel weights.
Tire replacement
Tread wear indicatorTread wear indicator
OHI078080
If the tire is worn evenly, a tread
wear indicator will appear as a solid
band across the tread. This shows
there is less than 1/16 inch (1.6mm) of
tread left on the tire. Replace the tire
when this happens.
Do not wait for the band to appear
across the entire tread before
replacing the tire.
WARNING
To reduce the risk of DEATH or
SERIOUS INJURY:
• Replace tires that are worn, show
uneven wear, or are damaged.
Worn tires can cause loss of
braking effectiveness, steering
control, and traction.
• Always replace tires with the
same size as each tire that was
originally supplied with this
vehicle. Using tires and wheels
other than the recommended
sizes could cause unusual
handling characteristics, poor
vehicle control, or negatively
affect your vehicle’s Anti-Lock
Brake System (ABS) resulting in a
serious accident.
• When replacing tires (or wheels),
it is recommended to replace
the two front or two rear tires (or
wheels) as a pair. Replacing just
one tire can seriously affect your
vehicle’s handling.
• Tires degrade over time, even
when they are not being used.
Regardless of the remaining
tread, HYUNDAI recommends
that tires be replaced after six (6)
years of normal service.
• Heat caused by hot climates or
frequent high loading conditions
can accelerate the aging process.
Failure to follow this warning
may cause sudden tire failure,
which could lead to a loss of
vehicle control resulting in an
accident.