check engine HYUNDAI TUCSON ULTIMATE 2020 Workshop Manual

7-19
7
Maintenance
E EN
NG
GI
IN
NE
E
C
CO
OO
OL
LA
AN
NT
T
The high-pressure cooling system
has a reservoir filled with year-round
antifreeze coolant. The reservoir is
filled at the factory.
Check the antifreeze protection and
coolant level at least once a year, at
the beginning of the winter season
and before traveling to a colder cli-
mate.Checking the Engine Coolant
Level
Check the condition and connections
of all cooling system hoses and
heater hoses.Replace any swollen or deteriorated
hoses.
The coolant level should be filled
between the MAX and MIN marks on
the side of the coolant reservoir
when the engine is cool.
If the coolant level is low, add enough
distilled (deionized) water to bring
the level to the MAX mark, but do not
overfill. If frequent additions are
required, see an authorized
HYUNDAI dealer for a cooling sys-
tem inspection.
OTL075070
OTL078008

7-20
Maintenance
The electric motor for the cooling fan
is controlled by engine coolant tem-
perature, refrigerant pressure and
vehicle speed. As the engine coolant
temperature decreases, the electric
motor will automatically shut off. This
is a normal condition. If your vehicle
is equipped with GDI, the electric
motor for the cooling fan may begin
to operate at any time and continue
to operate until you disconnect the
negative battery cable. Never remove the
engine coolant reser-
voir tank/radiator cap
or the drain plug
while the engine and
radiator are hot. Hot coolant
and steam may blow out under
pressure, causing serious
injury.
Turn the engine off and wait
until the engine cools down.
Use extreme care when remov-
ing the engine coolant reservoir
tank/radiator cap. Wrap a thick
towel around it, and turn it
counterclockwise slowly to the
first stop. Step back while the
pressure is released from the
cooling system. When you are
sure all the pressure has been
released, press down on the
cap, using a thick towel, and
continue turning counterclock-
wise to remove it.
WARNING
The electric motor for
the cooling fan may
continue to operate
or start up when the
engine is not running
and can cause serious injury.
Keep hands, clothing and tools
away from the rotating fan
blades of the cooling fan.
WARNING
Make sure the coolant cap is
properly closed after refilling
coolant. Otherwise the engine
could be overheated while driv-
ing.
1. Check if the coolant cap label
is straight In front.
WARNING
OTL075062
■Engine room front view

7-23
7
Maintenance
B BR
RA
AK
KE
E
F
FL
LU
UI
ID
D
Checking the Brake Fluid
Level
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap
and adding brake fluid, clean the
area around the reservoir cap thor-
oughly to prevent brake fluid contam-
ination.If the level is low, add the specified
brake fluid to the MAX level. The level
will fall with accumulated mileage.
This is a normal condition associated
with the wear of the brake linings. If
the fluid level is excessively low, have
the brake system checked by an
authorized HYUNDAI dealer. Do not allow brake fluid to con-
tact the vehicle’s body paint, as
paint damage will result.
Brake fluid, which has been
exposed to open air for an
extended time should NEVER be
used as its quality cannot be
guaranteed. It should be dis-
posed of properly.
Do not use the wrong kind of
brake fluid. A few drops of min-
eral based oil, such as engine
oil, in your brake system can
damage brake system parts.
Information
Use only the specified brake fluid
(refer to "Recommended Lubricants
and Capacities" in chapter 8).
i
NOTICE
If the brake system requires fre-
quent additions of fluid this
could indicate a leak in the
brake system. Have the vehicle
inspected by an authorized
HYUNDAI dealer.
WARNING
Do not allow brake fluid to come
in contact with your eyes. If
brake fluid comes in contact
with your eyes, flush your eyes
with clean water for at least 15
minutes and get immediate
medical attention.
WARNING
OTLE078009

7-24
Maintenance
W WA
AS
SH
HE
ER
R
F
FL
LU
UI
ID
D
Checking the Washer Fluid
Level
Check the fluid level in the washer
fluid reservoir and add fluid if neces-
sary. Plain water may be used if
washer fluid is not available.
However, use washer solvent with
antifreeze characteristics in cold cli-
mates to prevent freezing.
Checking the Parking Brake
Foot type
Check whether the stroke is within
specification when the parking brake
pedal is depressed with 44 lb (20 kg,
196 N) of force. Also, the parking
brake alone should securely hold the
vehicle on a fairly steep grade. If the
stroke is more or less than specified,
have the parking brake adjusted by
an authorized HYUNDAI dealer.
Stroke : 3 notch
OTLE078105OTL055012
To prevent serious injury or
death, take the following safety
precautions when using washer
fluid:
Do not use engine coolant or
antifreeze in the washer fluid
reservoir.
Engine coolant can severely
obscure visibility when
sprayed on the windshield
and may cause loss of vehicle
control resulting in an acci-
dent or damage to paint and
body trim.
Do not allow sparks or flame
to contact the washer fluid or
the washer fluid reservoir.
Washer fluid may contain
alcohol and can be flamma-
ble.
Do not drink washer fluid and
avoid contact with skin.
Washer fluid is harmful to
humans and animals.
Keep washer fluid away from
children and animals.
WARNING
P PA
AR
RK
KI
IN
NG
G
B
BR
RA
AK
KE
E

7-26
Maintenance
4. Replace the air cleaner filter. 5. Pull up the lever (1) to the LOCK
position.
6. Rise up the cover (2) until the
hooks on the cover are securely
fastened into the latches (3).
7. Check if the cover is firmly
installed.
Information
If the vehicle is operated in extremely
dusty or sandy areas, replace the air
cleaner filter more often than the
usual recommended intervals (refer to
"Maintenance Under Severe Usage
Conditions" in this chapter).
Do not drive with the air cleaner
filter removed. This will result in
excessive engine wear.
When removing the air cleaner
filter, be careful that dust or dirt
does not enter the air intake, or
damage may result.
Use HYUNDAI genuine parts,
use of non-genuine parts could
damage the air flow sensor.
NOTICE
i
OTL075017OTL075018

7-51
7
Maintenance
F FU
US
SE
ES
S
A vehicle’s electrical system is pro-
tected from electrical overload dam-
age by fuses.
This vehicle has 2 (or 3) fuse panels,
one located in the driver’s side panel
bolster, the other in the engine com-
partment near the battery.
If any of your vehicle’s lights, acces-
sories, or controls do not work, check
the appropriate circuit fuse. If a fuse
has blown, the element inside the
fuse will be melted or broken.
If the electrical system does not
work, first check the driver’s side
fuse panel. Before replacing a blown
fuse, turn the engine and all switches
off, and then disconnect the negative
battery cable. Always replace a
blown fuse with one of the same rat-
ing.
If the replacement fuse blows, this
indicates an electrical problem. Avoid
using the system involved and imme-
diately consult an authorized
HYUNDAI dealer.Information
Four kinds of fuses are used : blade
type For lower amperage rating, car-
tridge type/Multi fuse/Battery fuse
terminal for higher amperage ratings.
Do not use a screwdriver or any
other metal object to remove
fuses because it may cause a
short circuit and damage the sys-
tem.
NOTICE
i
NEVER replace a fuse with any-
thing but another fuse of the
same rating.
A higher capacity fuse could
cause damage and possibly
cause a fire.
Do not install a wire or alu-
minum foil instead of the
proper fuse - even as a tem-
porary repair. It may cause
extensive wiring damage and
possibly a fire.
WARNING
■Blade type
Normal
■Cartridge typeBlown
Normal
Blown
■Multi fuse
NormalBlown
■Battery fuse terminal
NormalBlown
OLF074075

7-52
Maintenance
Instrument Panel Fuse
Replacement
1. Turn the engine off.
2. Turn all other switches OFF.
3. Open the fuse panel cover.
4. Refer to the label on the inside of
the fuse panel cover to locate the
suspected fuse location.5. Pull the suspected fuse straight
out. Use the removal tool provided
in the engine compartment fuses
panel.
6. Check the removed fuse; replace
it if it is blown. Spare fuses are
provided in the instrument panel
fuse panels (or in the engine com-
partment fuse panel).
7. Push in a new fuse of the same
rating, and make sure it fits tightly
in the clips. If it fits loosely, consult
an authorized HYUNDAI dealer.In an emergency, if you do not have
a spare fuse, use a fuse of the same
rating from a circuit you may not
need for operating the vehicle, such
as the cigarette lighter fuse.
If the headlamps or other electrical
components do not work and the
fuses are OK, check the fuse panel
in the engine compartment. If a fuse
is blown, it must be replaced with the
same rating.
OTLE078026
OTLE078023

7-53
Maintenance
Fuse switch
Always, place the fuse switch to the
ON position.
If you move the switch to the OFF
position, some items such as the
audio system and digital clock must
be reset and the smart key may not
work properly.
Information
If the fuse switch is OFF, the above
message will appear.
Always place the fuse switch in
the ON position while driving the
vehicle.
Do not move the fuse switch
repeatedly. The fuse switch may
be damaged.
Engine Compartment Panel
Fuse Replacement
1. Turn the engine off.
2. Turn all other switches OFF.
3. Remove the fuse panel cover by
pressing the tap and pulling up.
4. Check the removed fuse; replace
it if it is blown. To remove or insert
the fuse, use the fuse puller in the
engine compartment fuse panel.
5. Push in a new fuse of the same
rating, and make sure it fits tightly
in the clips. If it fits loosely, consult
an authorized HYUNDAI dealer.
NOTICE
i
OIK057165LOTLE078025
OTLE078024
7

7-54
Maintenance
Main fuse
If the main fuse is blown, it must be
removed as follows:
1. Turn off the engine.
2. Disconnect the negative battery
cable.
3. Remove the fuse panel cover by
pressing the tab and pulling it up.
4. Remove the nuts shown in the pic-
ture above.
5. Replace the fuse with a new one
of the same rating.
6. Reinstall in the reverse order of
removal.
Information
If the main fuse is blown, consult an
authorized HYUNDAI dealer.
i
After checking the fuse box in
the engine compartment
securely close the fuse box
cover inside the engine com-
partment, until it clicks.
If the fuse box is not closed
properly, water may leak in side,
possibly causing a malfunction
with the electrical system.
CAUTION
OTLA075027

7
Maintenance
Engine compartment main fuse panel
Fuse NameFuse rating Circuit Protected
MULTI
FUSE-1
MDPS 80AMDPS Unit
B+1 60ASmart Junction Block (ARISU-LT IPS 1, IPS 2, IPS 3, IPS 4, Fuse - AMP)
B+2 60ASmart Junction Block (ARISU-LT IPS 5, IPS 6, IPS 7, IPS 8, Fuse - SMART KEY1,
SMART KEY2, BRAKE SWITCH, MODULE9)
B+3 50ASmart Junction Block (Fuse - SUNROOF1, SUNROOF2, S/HEATER FRT, S/HEATER RR,
SAFETY P/WINDOW DRV),
Power Window Relay (Fuse - P/WINDOW LH, P/WINDOW RH)
ABS1 40AESC Module, Multipurpose Check Connector
ABS2 40AESC Module, Multipurpose Check Connector
IG1 40AIgnition Switch (W/O Smart Key),
PCB Block (PDM (IG1)/PDM (ACC) Relay - With Smart Key)
IG2 30AStart Relay, Ignition Switch (W/O Smart Key),
PCB Block (PDM (IG2) Relay - With Smart Key)
MULTI
FUSE-2PTC HEATER 150APTC 1 Relay
PTC HEATER 250APTC 2 Relay
FUSE
B+450A Smart Junction Block (Fuse - MODULE8, 4WD, P/SEAT (DRV), P/SEAT (PASS),
TAILGATE OPEN, DOOR LOCK,
Leak Current Autocut Device - Fuse Switch, INTERIOR LAMP, MULTIMEDIA, MEMORY2)
COOLING FAN140A [G4NC/G4KJ] Cooling Fan High Relay
50A [G4FJ] Cooling Fan High Relay
TCU340A [G4FJ - 7DCT] TCM
TCU440A [G4FJ - 7DCT] TCM
BLOWER40A Blower Relay
POWER TAILGATE40A Power Tail Gate Module
REAR HEATED40A Rear Defogger Relay
7-61