engine coolant HYUNDAI VELOSTER 2011 User Guide

7
Engine compartment / 7-2
Maintenance services / 7-3
Owner maintenance / 7-5
Scheduled maintenance service / 7-7
Explanation of scheduled maintenance items / 7-28
Engine oil / 7-32
Engine coolant / 7-33
Brake/clutch fluid / 7-36
Washer fluid / 7-37
Parking brake / 7-37
Air cleaner / 7-38
Climate control air filter / 7-39
Wiper blades / 7-41
Battery / 7-43
Tires and wheels / 7-46
Fuses / 7-56
Light bulbs / 7-66
Appearance care / 7-78
Emission control system / 7-84
Maintenance
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Maintenance
2 7
ENGINE COMPARTMENT
1. Engine coolant reservoir
2. Engine oil filler cap
3. Brake/clutch* fluid reservoir
4. Positive battery terminal
5. Negative battery terminal
6. Fuse box
7. Air cleaner
8. Radiator cap
9. Engine oil dipstick
10. Windshield washer fluid reservoir
* : if equipped
OFS011003/OFS012004L* The actual engine room including engine cover in the vehicle may differ from the illustration.
■Gasoline 1.6 GDI
■ Gasoline 1.6 MPI
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75
Maintenance
OWNER MAINTENANCE
The following lists are vehicle checks and
inspections that should be performed by
the owner or an authorized HYUNDAI
dealer at the frequencies indicated to
help ensure safe, dependable operation
of your vehicle.
Any adverse conditions should be
brought to the attention of your dealer as
soon as possible.
These Owner Maintenance Checks are
generally not covered by warranties and
you may be charged for labor, parts and
lubricants used.Owner maintenance schedule
When you stop for fuel:
• Check the engine oil level.
• Check the coolant level in coolant
reservoir.
• Check the windshield washer fluid
level.
• Look for low or under-inflated tires.
While operating your vehicle:
• Note any changes in the sound of the
exhaust or any smell of exhaust fumes
in the vehicle.
• Check for vibrations in the steering
wheel. Notice any increased steering
effort or looseness in the steering
wheel, or change in its straight-ahead
position.
• Notice if your vehicle constantly turns
slightly or “pulls” to one side when trav-
eling on smooth, level road.
• When stopping, listen and check for
unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
• If any slipping or changes in the oper-
ation of your transaxle occurs, check
the transaxle fluid level.
• Check automatic transaxle/double
clutch transmission P (Park) function.
• Check the parking brake.
• Check for fluid leaks under your vehicle
(water dripping from the air condition-
ing system during or after use is nor-
mal).
WARNING
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot coolant
and steam may blow out under
pressure. This could cause burns
or other serious injury.
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Maintenance
6 7
At least monthly:
• Check the coolant level in the engine
coolant reservoir.
• Check the operation of all exterior
lights, including the stoplights, turn sig-
nals and hazard warning flashers.
• Check the inflation pressures of all
tires including the spare.
At least twice a year
(i.e., every Spring and Fall):
• Check the radiator, heater and air con-
ditioning hoses for leaks or damage.
• Check the windshield washer spray
and wiper operation. Clean wiper
blades with clean cloth dampened with
washer fluid.
• Check the headlight alignment.
• Check the muffler, exhaust pipes,
shields and clamps.
• Check the lap/shoulder belts for wear
and function.
• Check for worn tires and loose wheel
lug nuts.
At least once a year:
• Clean the body and door drain holes.
• Lubricate the door hinges and checks,
and hood hinges.
• Lubricate the door and hood locks and
latches.
• Lubricate the door rubber weather-
strips.
• Check the air conditioning system.
• Inspect and lubricate automatic
transaxle linkage and controls.
• Clean the battery and terminals.
• Check the brake/clutch fluid level.
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Maintenance
8 7
NORMAL MAINTENANCE SCHEDULE - FOR EUROPE
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all
vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is deter-
mined by whichever occurs first.
*
1: Inspect and if necessary correct or replace. Inspect drive
belt tensioner, idler and alternator pulley and if necessary
correct or replace.
*
2: Check the engine oil level and leak every 500 km (350
miles) or before starting a long trip.
*
3: If the recommended oil is not available, replace engine oil
and engine oil filter every 15,000 km.
*
4: The engine oil level should be checked regularly and main-
tained properly. Operating with an insufficient amount of oil
can damage the engine, and such damage is not covered
by warranty.
*
5: If good quality gasolines meet Europe Fuel standards
(EN228) or equivalents including fuel additives is not avail-
able, one bottle of additive is recommended. Additives are
available from your authorized HYUNDAI dealer along with
information on how to use them. Do not mix other additives.*
6: Inspect for excessive valve noise and/or engine vibration
and adjust if necessary. An authorized HYUNDAI dealer
should perform the operation.
*
7: Fuel filter is considered to be maintenance free but period-
ic inspection is recommended for this maintenance sched-
ule depends on fuel quality. If there are some important mat-
ters like fuel flow restriction, surging, loss of power, hard
starting problem etc, replace the fuel filter immediately
regardless of maintenance schedule and consult an author-
ized HYUNDAI dealer for details.
*
8: When adding coolant, use only deionized water or soft
water for your vehicle and never mix hard water in the
coolant filled at the factory. An improper coolant mixture can
result in serious malfunction or engine damage.
*
9: Manual transaxle fluid/Double clutch transmission fluid
should be changed anytime they have been submerged in
water.
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713
Maintenance
210,000km (140,000 miles)/84months
❑ Inspect air cleaner filter
❑ Inspect air conditioner compressor (if equipped)
❑ Inspect air conditioner refrigerant (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake pedal, clutch pedal (if equipped)
❑ Inspect brake/clutch fluid
❑ Inspect cooling system
(At first, inspect at 60,000km (40,000 miles) or 48 months :
After that, inspect every 30,000km (20,000 miles) or 24
months)
❑ Inspect disc brakes and pads (if equipped)
❑ Inspect drive belts *
1
❑ Inspect drive shaft and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Replace climate control air filter (if equipped)
❑ Replace engine coolant *
8
(At first, replace at 210,000km(130,000 miles) or 120
months : After that, inspect every 30,000km (20,000 miles)
or 24 months)
❑ Replace engine oil and engine oil filter (GDI engine) *
2 *3 *4
NORMAL MAINTENANCE SCHEDULE -FOR EUROPE (CONT.)
(Continued)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect valve clearance *6
❑ Inspect vapor hose and fuel filler cap
❑ Replace air cleaner filter
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and engine oil filter (GDI engine) *
2 *3 *4
❑ Replace spark plugs (GDI/MPI engine)
(Replace every 180,000 km or 120 months-GDI)
(Replace every 60,000 km or 48 months-MPI)
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Maintenance
14 7
NORMAL MAINTENANCE SCHEDULE -FOR EUROPE (CONT.)
(Continued)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect vapor hose and fuel filler cap
❑ Replace air cleaner filter
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and engine oil filter (GDI engine) *
2 *3 *4
❑ Replace spark plugs (GDI/MPI engine)
(Replace every 180,000 km or 120 months-GDI)
(Replace every 60,000 km or 48 months-MPI)
❑ Replace engine coolant *
8
(At first, replace at 210,000km(130,000 miles) or 120
months : After that, inspect every 30,000km (20,000 miles)
or 24 months)
240,000km (160,000 miles)/96months
❑ Inspect air conditioner compressor (if equipped)
❑ Inspect air conditioner refrigerant (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake pedal, clutch pedal (if equipped)
❑ Inspect brake/clutch fluid
❑ Inspect cooling system
(At first, inspect at 60,000km (40,000 miles) or 48 months :
After that, inspect every 30,000km (20,000 miles) or 24
months)
❑ Inspect disc brakes and pads (if equipped)
❑ Inspect double clutch transmission fluid (if equipped) *
9
❑ Inspect drive belts *1
❑ Inspect drive shaft and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect Fuel filter *
7
❑ Inspect fuel lines, hoses and connections
❑ Inspect fuel tank air filter
❑ Inspect manual transaxle fluid (if equipped) *
9
❑ Inspect parking brake
(Continued)
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717
Maintenance
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all
vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is deter-
mined by whichever occurs first.
*
1: Adjust alternator and power steering (and water pump drive
belt) and air conditioner drive belt (if equipped).
Inspect and if necessary repair or replace.
*
2: Check the engine oil level and leak every 500 km (350
miles) or before starting a long trip.
*
3: Driving in summer season temperature over 40 °C (104 °F
- SAUDI, UAE, OMAN, KUWAIT, BAHRAIN, QATAR, IRAN,
YEMEN ETC) or driving over 170 km/h (106 mile/h) must
conform the severe driving condition.
*
4: For your convenience, it can be replaced prior to it's interval
when you do maintenance of other items.
*
5: Inspect for excessive valve noise and/or engine vibration
and adjust if necessary. An authorized HYUNDAI dealer
should perform the operation.*
6: The fuel filter is considered to be maintenance free but peri-
odic inspection is recommended for this maintenance
schedule depends on fuel quality. If there are some impor-
tant matters like fuel flow restriction, surging, loss of power,
hard starting problem etc, replace the fuel filter immediate-
ly regardless of maintenance schedule and consult an
authorized HYUNDAI dealer for details.
*
7: When adding coolant, use only deionized water or soft
water for your vehicle and never mix hard water in the
coolant filled at the factory. An improper coolant mixture can
result in serious malfunction or engine damage.
*
8: HYUNDAI recommends that you use good quality gasolines
meet Europe Fuel standards (EN228) or equivalents.
For customers who do not use good quality gasolines
including fuel additives regularly, and have problems start-
ing or the engine does not run smoothly, one bottle of addi-
tives added to the fuel tank at every 5,000km or every
engine oil change is recommended. Additives are available
from your authorized HYUNDAI dealer along with informa-
tion on how to use them. Do not mix other additives.
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725
Maintenance
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE (CONT.)
120,000 km (80,000 miles) or 96months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive belt (Gasoline) *1
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, hoses and connections
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect manual transaxle fluid (if equipped)
❑ Inspect vapor hose and fuel filler cap (Gasoline)
(Continued)
(Continued)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace fuel filter (Gasoline) *6
❑ Replace fuel tank air filter (if equipped)
❑ Replace engine oil and filter (Gasoline)
- Except Middle East *2
❑ Replace engine oil and filter (Gasoline) - For Middle East *2
(Every 10,000 km (6,500 miles) or 12months*3)
❑ Replace spark plugs
(Every 60,000 km (40,000 miles) *4)
❑ Replace coolant *8
(At first, 210,000 km (120,000 miles) or 120months
after that, every 30,000 km (20,000 miles) or 24months *5)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
✽NOTICE
In case of GDI engine, replace the spark plug*4at 160,000 km
(100,000 miles) or 120months.
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729
Maintenance
Vacuum crankcase ventilation
hoses (if equipped)
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with
any heat source, sharp edges or moving
component which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage.
Air cleaner filter
A Genuine HYUNDAI air cleaner filter is
recommended when the filter is
replaced.
Spark plugs (for gasoline engine)
Make sure to install new spark plugs of
the correct heat range.
Valve clearance (if equipped)
Inspect for excessive valve noise and/or
engine vibration and adjust if necessary.
An authorized HYUNDAI dealer should
perform the operation.
Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transaxle fluid
(if equipped)
Inspect the manual transaxle fluid
according to the maintenance schedule.
Double clutch transmission
(if equipped)
Inspect the double clutch transmission
fluid according to the maintenance
schedule.
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