engine HYUNDAI VELOSTER 2012 Owners Manual

769
Maintenance
EMISSION CONTROL SYSTEM
The emission control system of your
vehicle is covered by a written limited
warranty. Please see the warranty infor-
mation contained in the Owner’s
Handbook & Warranty Information book-
let in your vehicle.
Your vehicle is equipped with an emis-
sion control system to meet all applicable
emission regulations.
There are three emission control sys-
tems, as follows.
(1) Crankcase emission control system
(2) Evaporative emission control system
(3) Exhaust emission control system
In order to assure the proper function of
the emission control systems, it is rec-
ommended that you have your car
inspected and maintained by an author-
ized HYUNDAI dealer in accordance with
the maintenance schedule in this manu-
al.Caution for the Inspection and
Maintenance Test (With Electronic
Stability Control (ESC) system)
To prevent the vehicle from misfir-
ing during dynamometer testing,
turn the Electronic Stability Control
(ESC) system off by pressing the
ESC switch.
After dynamometer testing is com-
pleted, turn the ESC system back on
by pressing the ESC switch again.
1. Crankcase emission control
system
The positive crankcase ventilation sys-
tem is employed to prevent air pollution
caused by blow-by gases being emitted
from the crankcase. This system supplies
fresh filtered air to the crankcase through
the air intake hose. Inside the crankcase,
the fresh air mixes with blow-by gases,
which then pass through the PCV valve
into the induction system.
2. Evaporative emission control
(including ORVR: Onboard
Refueling Vapor Recovery)
system
The Evaporative Emission Control
System is designed to prevent fuel vapors
from escaping into the atmosphere.
(The ORVR system is designed to allow
the vapors from the fuel tank to be
loaded into a canister while refueling at
the gas station, preventing the escape of
fuel vapors into the atmosphere.)
Canister
Fuel vapors generated inside the fuel
tank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapors absorbed in the
canister are drawn into the surge tank
through the purge control solenoid valve.
G270202AUN
Purge Control Solenoid Valve (PCSV)
The purge control solenoid valve is con-
trolled by the Engine Control Module
(ECM); when the engine coolant tempera-
ture is low during idling, the PCSV closes
so that evaporated fuel is not taken into
the engine. After the engine warms-up
during ordinary driving, the PCSV opens
to introduce evaporated fuel to the engine.

Maintenance
70 7
3. Exhaust emission control
system
The Exhaust Emission Control System is
a highly effective system which controls
exhaust emissions while maintaining
good vehicle performance.
G270301AUN
Vehicle modifications
This vehicle should not be modified.
Modification of your vehicle could affect
its performance, safety or durability and
may even violate governmental safety
and emissions regulations.
In addition, damage or performance
problems resulting from any modification
may not be covered under warranty.
Engine exhaust gas precautions
(carbon monoxide)
Carbon monoxide can be present with
other exhaust fumes. Therefore, if you
smell exhaust fumes of any kind inside
your vehicle, have it inspected and
repaired immediately. If you ever sus-
pect exhaust fumes are coming into
your vehicle, drive it only with all the
windows fully open. Have your vehicle
checked and repaired immediately.
WARNING- Exhaust
Engine exhaust gases contain car-
bon monoxide (CO). Though color-
less and odorless, it is dangerous
and could be lethal if inhaled.
Follow the instructions on this
page to avoid CO poisoning.
CALIFORNIA PROPOSI-
TION 65 WARNING
Engine exhaust and a wide variety
of automobile components and
parts, including components found
in the interior furnishings in a vehi-
cle, contain or emit chemicals
known to the State of California to
cause cancer and birth defects and
reproductive harm. In addition, cer-
tain fluids contained in vehicles
and certain products of component
wear contain or emit chemicals
known to the State of California to
cause cancer and birth defects or
other reproductive harm.
CAUTION
If you use unauthorized electric
devices, it may cause the vehicle to
operate abnormally, wire damage,
battery discharge and fire. For your
safety, be careful not to damage.

771
Maintenance
Do not operate the engine in confined
or closed areas (such as garages) any
more than what is necessary to move
the vehicle in or out of the area.
When the vehicle is stopped in an
open area for more than a short time
with the engine running, adjust the
ventilation system (as needed) to draw
outside air into the vehicle.
Never sit in a parked or stopped vehi-
cle for any extended time with the
engine running.
When the engine stalls or fails to start,
excessive attempts to restart the
engine may cause damage to the
emission control system.Operating precautions for catalytic
converters (if equipped)
Your vehicle is equipped with a catalytic
converter emission control device.
Therefore, the following precautions
must be observed:
Use only UNLEADED FUEL for gaso-
line engines. Do not operate the vehicle when there
are signs of engine malfunction, such
as misfire or a noticeable loss of per-
formance.
Do not misuse or abuse the engine.
Examples of misuse are coasting with
the ignition off and descending steep
grades in gear with the ignition off.
Do not operate the engine at high idle
speed for extended periods (5 minutes
or more).
Do not modify or tamper with any part
of the engine or emission control sys-
tem. All inspections and adjustments
must be made by an authorized
HYUNDAI dealer.
Avoid driving with a extremely low fuel
level. Running out of fuel could cause
the engine to misfire, damaging the
catalytic converter.
Failure to observe these precautions
could result in damage to the catalytic
converter and to your vehicle.
Additionally, such actions could void your
warranties.
WARNING- Fire
A hot exhaust system can ignite
flammable items under your vehi-
cle. Do not park, idle, or drive the
vehicle over or near flammable
objects, such as grass, vegeta-
tion, paper, leaves, etc.
The exhaust system and catalytic
system are very hot while the
engine is running or immediately
after the engine is turned off. Keep
away from the exhaust system
and catalytic, you may get burned.
Also, do not remove the heat sink
around the exhaust system, do
not seal the bottom of the vehicle
or do not coat the vehicle for cor-
rosion control. It may present a
fire risk under certain conditions.

8
Engine / 8-2
Dimensions / 8-2
Bulb wattage / 8-2
Tires and wheels / 8-3
Capacity/weight / 8-3
Recommended lubricants and capacities / 8-4
Vehicle identification number (VIN) / 8-6
Vehicle certification label / 8-6
Tire specification and pressure label / 8-7
Engine number / 8-7
Refrigerant label / 8-7
Consumer information / 8-8
Reporting safety defects / 8-9
Binding arbitration / 8-9
Specifications, Consumer information,
Reporting safety defects

Specifications, Consumer information, Reporting safety defeccts
2 8
ENGINE
DIMENSIONS
Item in. (mm)
Overall length 166 (4220)
Overall width 70 (1790)
Overall height 55 (1399)
Front tread215/45 R17 61.5 (1561)
215/40 R18 61.3 (1557)
Rear tread215/45 R17 62 (1574)
215/40 R18 61.8 (1570)
Wheelbase 104.33 (2650)
ItemGasoline 1.6
Displacement
cu. in (cc) 97.09 (1591)
Bore x Stroke
in. (mm)3.03x3.36 (77x85.44)
Firing order 1-3-4-2
No. of cylinders 4, In-line
BULB WATTAGE
* : If equipped
Light BulbWattageBulb type
HeadlightsHigh55H7
Low55/LEDH7/LED
Front turn signal lights27PY27W
Position lights/DRL*LEDLED
Sidemarker*5W5W
Front fog lights*27-
Side repeaterLEDLED
Stop and tail lights28/8P28/8W
Tail lights28/8P28/8W
Rear turn signal lights 27PY27W
Back-up lights*16W16W
High mounted stop lightLEDLED
License plate lights5W5W
Front map lamp8FASTON 8W
Center room lamp*8FASTON 8W
Luggage room lamp5FASTON 5W

Specifications, Consumer information, Reporting safety defeccts
4 8
RECOMMENDED LUBRICANTS AND CAPACITIES
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality. The correct
lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
*1Refer to the recommended SAE viscosity numbers on the next page.
*2Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel economy by reducing
the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure in everyday driving, but in a year’s
time, they can offer significant cost and energy savings.
*
3If the API service SM engine oil is not available in your country, you are able to use API service SL.
LubricantVolumeClassification
Engine oil *1 *2 (drain and refill)
Recommends
3.5 US qt. (3.3 l)API Service SM*3,
ILSAC GF-4 or above
Manual transaxle fluid(1.9~2.0) US qt.
(1.8~1.9 l)API GL-4, SAE 75W/85
Double clutch transmission fluid1.9~2.0 US qt.
(1.8~1.9 l)Hyundai Motor Co.,
Coolant Mixture of antifreeze and water
(Ethylene glycol base coolant for aluminum radiator)
Brake/clutch fluid0.7~0.8 US qt.
(0.7~0.8 l)FMVSS116 DOT-3 or DOT-4
Fuel13.2 US gal. (50 l)Unleaded gasoline
DCT
6.23 US qt. (5.9 l) 5.0 US qt. (5.28 l)
Manual transaxle

85
Specifications, Consumer information, Reporting safety defeccts
Recommended SAE viscosity
number Engine oil viscosity (thickness) has an
effect on fuel economy and cold weather
operating (engine start and engine oil
flowability). Lower viscosity engine oils
can provide better fuel economy and cold
weather performance, however, higher
viscosity engine oils are required for sat-
isfactory lubrication in hot weather. Using
oils of any viscosity other than those rec-
ommended could result in engine dam-
age.When choosing an oil, consider the range
of temperature your vehicle will be oper-
ated in before the next oil change.
Proceed to select the recommended oil
viscosity from the chart.
CAUTION
Always be sure to clean the area
around any filler plug, drain plug, or
dipstick before checking or drain-
ing any lubricant. This is especially
important in dusty or sandy areas
and when the vehicle is used on
unpaved roads. Cleaning the plug
and dipstick areas will prevent dirt
and grit from entering the engine
and other mechanisms that could
be damaged.
*1. For better fuel economy, it is recommended to use the engine oil of
a viscosity grade SAE 5W-20 (API SM / ILSAC GF-4). However, if
the engine oil is not available in your country, select the proper
engine oil using the engine oil viscosity chart.
Temperature Range for SAE Viscosity Numbers
Temperature -30 -20 -10 0 10 20 30 40 50
-10 0 20 40 60 80 100 120
Engine Oil
(1.6 GDI) *1
10W-30
5W-20, 5W-30
°C
(°F)

87
Specifications, Consumer information, Reporting safety defeccts
TIRE SPECIFICATION AND
PRESSURE LABEL
The tires supplied on your new vehicle
are chosen to provide the best perform-
ance for normal driving.
The tire label located on the driver's side
center pillar gives the tire pressures rec-
ommended for your car.
ENGINE NUMBER
The engine number is stamped on the
engine block as shown in the drawing.
REFRIGERANT LABEL
The refrigerant label is located on the
underside of the hood.
OMD070054NOYN089003OFS082003

Index
2I
Air bags ........................................................................3-34
Air bag warning label ..............................................3-60
Air bag warning light ..............................................3-37
Curtain air bag ........................................................3-51
Driver’s and passenger’s front air bag ....................3-46
Occupant detection system ......................................3-41
Side impact air bag ..................................................3-50
SRS components and functions ..............................3-37
Air cleaner ....................................................................7-27
Alarm system ................................................................4-15
Antenna (glass)..............................................................4-98
Anti-lock brake system (ABS) ......................................5-24
Appearance care ............................................................7-67
Exterior care ............................................................7-67
Interior care ............................................................7-71
Armrest ..........................................................................3-11
Audio system ................................................................4-98
Glass antenna ..........................................................4-98
Steering wheel audio control ..................................4-99
Automatic climate control system ................................4-80
Air conditioning ......................................................4-86
Automatic heating and air conditioning ..................4-81
Manual heating and air conditioning ......................4-82Automatic transaxle ......................................................5-15
Ignition key interlock system ..................................5-19
Shift lock system ....................................................5-18
Sports mode ............................................................5-17
Aux, USB and iPod port ..............................................4-97
Battery ..........................................................................7-33
Battery saver function ..................................................4-61
Before driving ................................................................5-3
Bottle holders, see cup holders ....................................4-93
Brake system ................................................................5-21
Anti-lock brake system (ABS) ................................5-24
Electronic stability control (ESC) ..........................5-26
Parking brake ..........................................................5-22
Power brakes............................................................5-21
Vehicle stability management (VSM) ....................5-29
Hill-start assist control (HAC) ................................5-30
Brakes/clutch fluid ........................................................7-25
Bulb replacement ..........................................................7-58
Bulb wattage....................................................................8-2
Button start/stop, see engine start/stop button ................5-8
A
B

I3
Index
California perchlorate notice ........................................7-76
Camera (Rear view) ......................................................4-60
Capacities (Lubricants) ..................................................8-4
Capacity/weight ..............................................................8-3
Care
Exterior care ............................................................7-67
Interior care ............................................................7-71
Tire care ..................................................................7-36
Cargo weight ................................................................5-50
Center console storage ..................................................4-90
Central door lock switch ..............................................4-21
Certification label ..........................................................5-48
Certification label ............................................................8-6
Chains
Tire chains ..............................................................5-42
Changing tires (with spare tire) ....................................6-13
Checking tire inflation pressure ....................................7-37
Child restraint system....................................................3-26
Lower anchor system ..............................................3-32
Seat belt ..................................................................3-28
Tether anchor system ..............................................3-30
Child-protector rear door lock ......................................4-22
Climate control air filter ......................................4-78, 7-28
Clock (Digital) ..............................................................4-95
Clothes hanger ..............................................................4-96Combined instrument, see instrument cluster ..............4-43
Compact spare tire (with spare tire)..............................6-18
Compact spare tire replacement ....................................7-41
Components of the tire mobility kit ..............................6-22
Consumer information ....................................................8-8
Coolant ..........................................................................7-22
Cooling fluid, see engine coolant ................................7-22
Crankcase emission control system ..............................7-73
Cruise control system ....................................................5-31
Cup holder ....................................................................4-93
Curtain air bag ..............................................................3-51
Dashboard illumination, see instrument panel
illumination ................................................................4-44
Dashboard, see instrument cluster ................................4-43
Defogging (Windshield)................................................4-87
Defogging logic (Windshield) ......................................4-87
Defroster (Rear window) ..............................................4-70
Defrosting (Windshield)................................................4-87
Digital clock ..................................................................4-95
Dimensions ......................................................................8-2
Display illumination, see instrument panel
illumination ................................................................4-44
Displays, see instrument cluster....................................4-43
Door locks ....................................................................4-19
Central door lock switch ........................................4-21
C
D