maintenance HYUNDAI VELOSTER 2012 Repair Manual

749
Maintenance
Instrument panel fuse replace-
ment
1. Turn the ignition switch and all other
switches off.
2. Open the fuse panel cover.3. Pull the suspected fuse straight out.
Use the removal tool provided in the
engine compartment fuse panel.
4. Check the removed fuse; replace it if it
is blown.
5. Push in a new fuse of the same rating,
and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized
HYUNDAI dealer.
If you do not have a spare, use a fuse of
the same rating from a circuit you may
not need for operating the vehicle, such
as the cigarette lighter fuse.
If the headlights or other electrical com-
ponents do not work and the fuses are
OK, check the fuse panel in the engine
compartment. If a fuse is blown, it must
be replaced.
OFS070016OFS070017

Maintenance
50 7
Mode switch
Always, put the mode switch at the ON
position.
If you move the switch to the OFF posi-
tion, some items must be reset and
transmitter (or smart key) may not work
properly.
Engine compartment fuse
replacement
1. Turn the ignition switch and all other
switches off.
2. Remove the fuse panel cover by
pressing the tab and pulling up.
OFS070016OFS070019
CAUTION
Do not operate the mode switch.

751
Maintenance
3. Check the removed fuse; replace it if it
is blown. To remove or insert the fuse,
use the fuse puller in the engine com-
partment fuse panel.
4. Push in a new fuse of the same rating,
and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized
HYUNDAI dealer.
Multi fuse
If the multi fuse is blown, it must be
removed as follows:
1. Remove the fuse panel in the engine
compartment.
2. Remove the nuts shown in the picture
above.
3. Replace the fuse with a new one of the
same rating.
4. Reinstall in the reverse order of
removal.
✽ ✽
NOTICE
If the main or multi fuse is blown, con-
sult an authorized HYUNDAI dealer.
CAUTION
After checking the fuse panel in the
engine compartment, securely
install the fuse panel cover. If not,
electrical failures may occur from
water contact.OMD070022

Maintenance
52 7
✽
✽
NOTICE
Not all fuse panel descriptions in this
manual may be applicable to your vehi-
cle. It is accurate at the time of printing.
When you inspect the fuse panel in your
vehicle, refer to the fuse panel label.
Fuse/relay panel description
Inside the fuse/relay panel covers, you can find the fuse/relay label describing fuse/relay name and capacity.
Inner fuse panel
OFS070022/OFS070023
Engine compartment fuse panel

753
Maintenance
Instrument panel (Driver’s side fuse panel)
Description Fuse rating Protected component
START 7.5AW/O Smart Key : ICM Relay Box(Burglar Alarm Relay), With Smart Key : A/T - Transaxle Range Switch,
M/T - ECM, E/R Fuse & Relay Box(Start 1 Relay), Smart Key Control Module
A/BAG 15A SRS Control Module, Passenger Weight Classification Sensor
A/BAG IND 7.5A Instrument Cluster
MDPS 7.5A EPS Control Module
POWER OUTLET FRT 15A Power Outlet
BCM 7.5A Smart Key Control Module, BCM
A/CON SW 7.5A A/C Control Module
MODULE 2 7.5A Electro Chromic Mirror, ESC Off Switch
SPARE 1 10A -
MODULE 4 7.5A Rear Parking Assist Sensor LH/RH (IN/OUT), A/C Control Module(Auto A/C), ATM Lever Indicator
IG1 20A E/R Fuse & Relay Box(Fuse - TCU 1, B/UP LP, ECU 3, ABS 3)
PDM 3 7.5A Smart Key Control Module
C/LIGHTER 20A Cigarette Lighter
MODULE 6 10A AMP, Power Outside Mirror Switch, Audio, A/V & Navigation Head Unit, Digital Clock
HTD MIRR 10A Driver/Passenger Power Outside Mirror, A/C Control Module
MODULE 3 7.5AAudio, Tire Pressure Monitoring Module, Digital Clock, BCM, Instrument Cluster,
Driver/Passenger Seat Warmer Module
SPARE 3 10A -
SUNROOF 15A Sunroof
S/HEATER RR RH 15A Rear Seat Warmer Switch RH
SPARE 2 15A -
BLOWER 10A Manual A/C - A/C Control Module, ECM/PCM, Blower Resistor

Maintenance
54 7
Description Fuse rating Protected component
I.O.D 1 10ALuggage Lamp, Vanity Lamp LH/RH, Room Lamp, Overhead Console Lamp,
Ignition Key Ill. & Door Warning Switch(W/O Smart Key)
TRUNK 10A Trunk Relay
MODULE 1 7.5A Sport Mode Switch(A/T), Key Solenoid(W/O Smart Key)
SPARE 4 15A -
S/HEATER RR LH 15A Rear Seat Warmer Switch LH
MODULE 7 7.5A Smart Key Control Module, BCM
I.O.D 2 20A Audio, A/V & Navigation Head Unit
P/WDW RH 25A P/WDW RH Relay
PDM 2 7.5A Smart Key Control Module, Start Stop Button Switch
SPARE 6 10A -
WIPER FRT 25AICM Relay Box(Rain Sensor Relay), Multifunction Switch, Wiper Motor,
E/R Fuse & Relay Box(Wiper Relay)
MODULE 5 7.5A Cluster Ionizer(Auto A/C), Rain Sensor, Sunroof
AMP 1 25A AMP
PDM 1 25A Smart Key Control Module
SPARE 5 20A -
A/CON 7.5A A/C Control Module, E/R Fuse & Relay Box(Blower Relay)
I.O.D 4 10ATire Pressure Monitoring Module, BCM, Auto Light & Photo Sensor, Instrument Cluster,
Data Link Connector, Smart Junction Box Upgrade Connector, Electro Chromic Mirror,
A/C Control Module, Digital Clock
P/WDW LH 25A P/WDW LH Relay, Driver Safety Power Window Module
DR LOCK 20A Door Lock Relay, Door Unlock Relay, ICM Relay Box(Two Turn Relay)
P/SEAT DRV 30A Driver Seat Manual Switch

755
Maintenance
Engine compartment main fuse panel
Description Fuse rating Protected component
MULTI FUSEMDPS 80A EPS Control Module
B+1 60A Smart Junction Box(ARISU 1 (4CH), IPS 1, FUSE - P/WDW LH, P/WDW RH, TRUNK, AMP 1)
C/FAN 40A C/FAN Lo Relay, C/FAN Hi Relay
ABS 1 40A ESC Module, Multipurpose Check Connector
RR HTD 40A RR HTD Relay
BLOWER 40A Blower Relay
SPARE 40A -
B+260ASmart Junction Box(Turn Signal Lamp Sound Relay, ARISU 2 (4CH), IPS (1CH),
IPS (2CH), FUSE - P/SEAT DRV, SUNROOF)
FUSEB/UP LP 10AElectro Chromic Mirror, A/V & Navigation Head Unit, Rear Combination Lamp (In) LH/RH,
M/T - Back-Up Lamp Switch, BCM, Instrument Cluster
TCU 115AM/T - Vehicle Speed Sensor, A/T - Transaxle Range Switch
ABS 3 10A ESC Module, Multipurpose Check Connector
ECU 3 10A Stop Lamp Switch, M/T - ECM, A/T - PCM
WIPER 10A Rain Sensor, M/T - ECM, A/T - PCM
B+3 50ASmart Junction Box (Leak Current Autocut Device,
FUSE - MODULE 1, PDM 1, PDM 2, DR LOCK)
EMS 40A EMS Box(Engine Control Relay, FUSE - ECU 4, A/CON, F/PUMP)
STOP LP 15A Stop Lamp Switch, Smart Key Control Module
S/HEATER FRT 20A Driver/Passenger Seat Warmer Module
HORN 15A Horn Relay
IG 2 40AW/O Smart Key : Ignition Switch, Start 1 Relay,
With Smart Key : PDM 4 (IG2) Relay, Start 1 Relay
ABS 2 30A ESC Module, Multipurpose Check Connector

Maintenance
56 7
Description Fuse rating Protected component
FUSEIG 1 40AW/O Smart Key : Ignition Switch,
With Smart Key : PDM 3 (IG1) Relay, PDM 2 (ACC) Relay
F/PUMP 15A F/PUMP Relay
ECU 4 15A PCM (A/T), ECM (M/T)
A/CON 10A A/C COMP Relay
INJECTOR 10A Injector #1 / #2 / #3 / #4, A/C COMP Relay, F/PUMP Relay
ECU 2 10A PCM (A/T), ECM (M/T)
IGN COIL 1 20A Ignition Coil #1 / #2 / #3 / #4, Condenser
ECU 1 20A -
SENSOR 2 10A Immobilizer Module, Camshaft Position Sensor #1 / #2
SENSOR 1 10AOxygen Sensor (UP/DOWN), Canister Close Valve, Variable Intake Solenoid Valve, Oil
Control Valve #1 / #2, Purge Control Solenoid Valve, C/FAN LO Relay, C/FAN HI Relay
SPARE 10A -
SPARE 15A -
SPARE 20A -

757
Maintenance
LIGHT BULBS
Use only the bulbs of the specified
wattage.
✽ ✽
NOTICE
After heavy, driving rain or washing,
headlight and taillight lenses could
appear frosty. This condition is caused by
the temperature difference between the
lamp inside and outside. This is similar
to the condensation on your windows
inside your vehicle during the rain and
doesn’t indicate a problem with your
vehicle. If the water leaks into the lamp
bulb circuitry, have the vehicle checked
by an authorized HYUNDAI dealer.
Headlight, position light, turn sig-
nal light, front fog light bulb
replacement
(1) Headlight (Low)
(2) Headlight (High)
(3) Front turn signal light
(4) Position/DRL light
(5) Front fog light*
* if equipped
WARNING - Working on
the lights
Prior to working on the light, firmly
apply the parking brake, ensure
that the ignition switch is turned to
the LOCK position and turn off the
lights to avoid sudden movement
of the vehicle and burning your fin-
gers or receiving an electric shock.
CAUTION
Be sure to replace the burned-out
bulb with one of the same wattage
rating. Otherwise, it may cause
damage to the fuse or electric
wiring system.
CAUTION
If you don’t have necessary tools,
the correct bulbs and the expertise,
consult an authorized HYUNDAI
dealer. In many cases, it is difficult
to replace vehicle light bulbs
because other parts of the vehicle
must be removed before you can
get to the bulb. This is especially
true if you have to remove the head-
light assembly to
get to the bulb(s).
Removing/installingthe headlight
assembly can result in damage to
the vehicle.OFS070025

Maintenance
58 7
Headlight bulb
✽
✽
NOTICE
If the headlight aiming adjustment is
necessary after the headlight assembly is
reinstalled, consult an authorized
HYUNDAI dealer.
1. Open the hood.
2. Remove the headlight bulb cover by
turning it counterclockwise.
3. Disconnect the headlight bulb socket-
connector.
4. Remove the bulb from the headlight
assembly.
5. Install a new headlight bulb.
6. Connect the headlight bulb socket
connector.
7. Install the headlight bulb cover by turn-
ing it clockwise.
(Continued)
If a bulb becomes damaged or
cracked, replace it immediately
and carefully dispose of it.
Wear eye protection when chang-
ing a bulb. Allow the bulb to cool
down before handling it.
G270A03O
WARNING- Halogen bulbs
Halogen bulbs contain pressur-
ized gas that will produce flying
pieces of glass if broken.
Always handle them carefully,
and avoid scratches and abra-
sions. If the bulbs are lit, avoid
contact with liquids. Never touch
the glass with bare hands.
Residual oil may cause the bulb
to overheat and burst when lit. A
bulb should be operated only
when installed in a headlight.
(Continued)
OFS070026