battery HYUNDAI VELOSTER 2013 Workshop Manual

Maintenance
22 7
NORMAL MAINTENANCE SCHEDULE (CONT.)
120,000 miles (192,000 km) or 96 months
❑Rotate tire
❑Inspect battery condition
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200miles (10,000km))
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads (if equipped)
❑Inspect rear brake drums/linings (if equipped)
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑Inspect suspension mounting bolts
❑Inspect brake/clutch (if equipped) fluid
❑Inspect fuel filter *1
❑Inspect fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect parking brake
❑Inspect vapor hose and fuel filler cap
(Continued)
(Continued)
❑Inspect drive belts *2
(First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months)
❑Inspect valve clearance*4
❑Replace climate control air filter (for evaporator and blower unit)
❑Replace air cleaner filter
❑Replace engine oil and filter - GDI *5
(120,000 miles (192,000 km) or 192 months)
❑Replace coolant
(First, 120,000 miles (192,000 km) or 120 months
after every 30,000 miles (48,000 km) or 24 months)
❑Add fuel additive *3 (120,000 miles (192,000 km) or 192 months)
*1: Fuel filter & Fuel tank air filter are considered to be maintenance free but peri-
odic inspection is recommended for this maintenance schedule depends on
fuel quality. If there are some important safety matters like fuel flow restric-
tion, surging, loss of power, hard starting problem etc, replace the fuel filter
immediately regardless of maintenance schedule and consult an authorized
HYUNDAI dealer for details.
*
2: The drive belt should be replaced when cracks occur or tension is reduced
excessively.
*
3: If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
*
4: Inspect for excessive valve noise and/or engine vibration and adjust if neces-
sary. A qualified technician should perform the operation.
*
5: Turbo GDI - At first, replace at 3,000 miles (5,000km) or 6 months, after that,
every 5,000 miles (8,000 km) or 6 months.
❈Inspect : Inspect and if necessary, adjust, correct, clean or replace.

723
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
*3: If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
*
5: Turbo GDI - At first, replace at 3,000 miles (5,000km) or 6 months, after that,
every 5,000 miles (8,000 km) or 6 months.
❈Inspect : Inspect and if necessary, adjust, correct, clean or replace.
127,500 miles (204,000 km) or 102 months
❑Rotate tire
❑Inspect battery condition
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200miles (10,000km))
❑Replace engine oil and filter - GDI *5
(127,500 miles (204,000 km) or 204 months)
❑Add fuel additive *3 (127,500 miles (204,000 km) or 204 months)

Maintenance
24 7
NORMAL MAINTENANCE SCHEDULE (CONT.)
135,000 miles (216,000 km) or 108 months
❑Rotate tire
❑Inspect battery condition
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200miles (10,000km))
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads (if equipped)
❑Inspect rear brake drums/linings (if equipped)
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑Inspect suspension mounting bolts
(Continued)
(Continued)
❑Inspect drive belts *2
(First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months)
❑Replace climate control air filter (for evaporator and blower unit)
❑Replace spark plugs (iridium coated) - Turbo GDI
❑Replace engine oil and filter - GDI *5
(135,000 miles (216,000 km) or 216 months)
❑Add fuel additive *3 (135,000 miles (216,000 km) or 216 months)
*2: The drive belt should be replaced when cracks occur or tension is reduced
excessively.
*
3: If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
*
5: Turbo GDI - At first, replace at 3,000 miles (5,000km) or 6 months, after that,
every 5,000 miles (8,000 km) or 6 months.
❈Inspect : Inspect and if necessary, adjust, correct, clean or replace.

725
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
142,500 miles (228,000 km) or 114 months
❑Rotate tire
❑Inspect battery condition
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200miles (10,000km))
❑Replace engine oil and filter - GDI *5
(142,500 miles (228,000 km) or 228 months)
❑Add fuel additive *3 (142,500 miles (228,000 km) or 228 months)
*3: If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
*
5: Turbo GDI - At first, replace at 3,000 miles (5,000km) or 6 months, after that,
every 5,000 miles (8,000 km) or 6 months.
❈Inspect : Inspect and if necessary, adjust, correct, clean or replace.

Maintenance
26 7
150,000 miles (240,000 km) or 120 months
❑Rotate tire
❑Inspect battery condition
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200miles (10,000km))
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads (if equipped)
❑Inspect rear brake drums/linings (if equipped)
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑Inspect suspension mounting bolts
❑Inspect brake/clutch (if equipped) fluid
❑Inspect fuel filter *1
❑Inspect fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect parking brake
❑Inspect vapor hose and fuel filler cap
❑Inspect manual transaxle fluid (if equipped)
❑Inspect EcoShift dual clutch transmission fluid (if equipped)
(Continued)
(Continued)
❑Inspect drive belts *2
(First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months)
❑Replace climate control air filter (for evaporator and blower unit)
❑Replace air cleaner filter
❑Replace engine oil and filter - GDI *5
(150,000 miles (240,000 km) or 240 months)
❑Replace coolant
(First, 120,000 miles (192,000 km) or 120 months
after every 30,000 miles (48,000 km) or 24 months)
❑Add fuel additive *3 (150,000 miles (240,000 km) or 240 months)
*1: Fuel filter & Fuel tank air filter are considered to be maintenance free but peri-
odic inspection is recommended for this maintenance schedule depends on
fuel quality. If there are some important safety matters like fuel flow restric-
tion, surging, loss of power, hard starting problem etc, replace the fuel filter
immediately regardless of maintenance schedule and consult an authorized
HYUNDAI dealer for details.
*
2: The drive belt should be replaced when cracks occur or tension is reduced
excessively.
*
3: If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
*
5: Turbo GDI - At first, replace at 3,000 miles (5,000km) or 6 months, after that,
every 5,000 miles (8,000 km) or 6 months.
❈Inspect : Inspect and if necessary, adjust, correct, clean or replace.
NORMAL MAINTENANCE SCHEDULE (CONT.)
No check, No service required
❑Automatic transaxle fluid (if equipped)

733
Maintenance
ENGINE COOLANT
The high-pressure cooling system has a
reservoir filled with year-round antifreeze
coolant. The reservoir is filled at the factory.
Check the antifreeze protection and
coolant level at least once a year, at the
beginning of the winter season, and
before traveling to a colder climate.
Checking the coolant level
WARNING
Removing radiator
cap
Never attempt to remove the radi-
ator cap while the engine is oper-
ating or hot. Doing so might lead
to cooling system and engine
damage and could result in seri-
ous personal injury from escap-
ing hot coolant or steam.
(Continued)
(Continued)
Turn the engine off and wait until it
cools down. Use extreme care
when removing the radiator cap.
Wrap a thick towel around it, and
turn it counterclockwise slowly to
the first stop. Step back while the
pressure is released from the cool-
ing system. When you are sure all
the pressure has been released,
press down on the cap, using a
thick towel, and continue turning
counterclockwise to remove it.
Even if the engine is not operat-
ing, do not remove the radiator
cap or the drain plug while the
engine and radiator are hot. Hot
coolant and steam may still blow
out under pressure, causing seri-
ous injury.WARNING
The electric motor (cool-
ing fan) is controlled by
engine coolant tempera-
ture, refrigerant pres-
sure and vehicle speed.
It may sometimes operate even
when the engine is not running. Use
extreme caution when working near
the blades of the cooling fan so that
you are not injured by a rotating fan
blades. As the engine coolant tem-
perature decreases, the electric
motor will automatically shut off.
This is a normal condition.
If your vehicle is equipped with
GDI, the electric motor (cooling fan)
may operate until you disconnect
the negative battery cable.
The electric cooling fan can start at
any time when the engine coolant
temperature is high. Disconnect the
negative battery cable when servic-
ing the vehicle.

Maintenance
46 7
For best battery service
Keep the battery securely mounted.
Keep the battery top clean and dry.
Keep the terminals and connections
clean, tight, and coated with petroleum
jelly or terminal grease.
Rinse any spilled electrolyte from the
battery immediately with a solution of
water and baking soda.
If the vehicle is not going to be used for
an extended time, disconnect the bat-
tery cables.
BATTERY
OFS070015
(Continued)
Wear eye protection when
charging or working near a
battery. Always provide
ventilation when working in
an enclosed space.
An inappropriately dis-
posed battery can be harm-
ful to the environment and
human health. Dispose the
battery according to your
local law(s) or regulation.
When lifting a plastic-cased bat-
tery, excessive pressure on the
case may cause battery acid to
leak, resulting in personal injury.
Lift with a battery carrier or with
your hands on opposite corners.
Never attempt to recharge the
battery when the battery cables
are connected.
The electrical ignition system
works with high voltage. Never
touch these components with the
engine running or the ignition
switched on.
Failure to follow the above warn-
ings can result in serious bodily
injury or death.WARNING- Battery
dangers
Always read the following
instructions carefully when
handling a battery.
Keep lighted cigarettes and
all other flames or sparks
away from the battery.
Hydrogen, a highly com-
bustible gas, is always
present in battery cells and
may explode if ignited.
Keep batteries out of the
reach of children because
batteries contain highly
corrosive SULFURIC ACID.
Do not allow battery acid to
contact your skin, eyes,
clothing or paint finish.
If any electrolyte gets into
your eyes, flush your eyes
with clean water for at least
15 minutes and get immedi-
ate medical attention. If
electrolyte gets on your
skin, thoroughly wash the
contacted area. If you feel a
pain or a burning sensa-
tion, get medical attention
immediately.
(Continued)
Pb

747
Maintenance
Battery recharging
Your vehicle has a maintenance-free,
calcium-based battery.
If the battery becomes discharged in a
short time (because, for example the
headlights or interior lights were left on
while vehicle was not in use) jump start
the vehicle from another battery and run
the engine at least 20 minutes at idle
before driving. Do not turn off the engine
for 30 minutes total of idle and/or driving
as the battery may not have sufficient
recharge to start.CALIFORNIA PROPOSI-
TION 65 WARNING
Battery posts, terminals, and relat-
ed accessories contain lead and
lead compounds, chemicals known
to the State of California to cause
cancer, birth defects and reproduc-
tive harm. Batteries also contain
other chemicals known to the State
of California to cause cancer. Wash
hands after handling.
CAUTION
When you don’t use the vehicle
for a long time in the low temper-
ature, remove the battery and
store it indoors.
Always charge the battery fully to
prevent the battery case from
being damaged in low tempera-
tures.
If you connect unauthorized elec-
tronic devices to the battery, the
battery may be discharged. Never
use unauthorized devices.
WARNING- Recharging
battery
When recharging the battery,
observe the following precautions:
The battery must be removed
from the vehicle and placed in an
area with good ventilation.
Do not allow cigarettes, sparks,
or flame near the battery.
Watch the battery during charg-
ing, and stop or reduce the charg-
ing rate if the battery cells begin
gassing (boiling) violently or if
the temperature of the electrolyte
of any cell exceeds 120°F (49°C).
Wear eye protection when check-
ing the battery during charging.
Disconnect the battery charger in
the following order.
1. Turn off the battery charger main
switch.
2. Unhook the negative clamp from
the negative battery terminal.
3. Unhook the positive clamp from
the positive battery terminal.

Maintenance
48 7
Reset items
Items should be reset after the battery
has been discharged or the battery has
been disconnected.
Auto up/down window (See section 4)
Sunroof (See section 4)
Trip computer (See section 4)
Climate control system
(See section 4)
Clock (See section 4)
Audio (See section 4)WARNING
Before performing maintenance or
recharging the battery, turn off all
accessories and stop the engine.
The negative battery cable must
be removed first and installed last
when the battery is disconnected.
Operation related to the battery
should be done in an authorized
HYUNDAI dealer.

Maintenance
62 7
FUSES
A vehicle’s electrical system is protected
from electrical overload damage by
fuses.
This vehicle has 2 fuse panels, one locat-
ed in the driver’s side panel bolster, the
other in the engine compartment.
If any of your vehicle’s lights, acces-
sories, or controls do not work, check the
appropriate circuit fuse. If a fuse has
blown, the element inside the fuse will be
melted.
If the electrical system does not work,
first check the driver’s side fuse panel.
Always replace a blown fuse with one of
the same rating.
Before replacing a blown fuse, discon-
nect the negative battery cable.
If the replacement fuse blows, this indi-
cates an electrical problem. Avoid using
the system involved and immediately
consult an authorized HYUNDAI dealer.
Three kinds of fuses are used: blade type
for lower amperage rating, cartridge type,
and multi fuse for higher amperage rat-
ings.
✽ ✽
NOTICE
The actual fuse/relay panel label may
differ from equipped items.
WARNING - Fuse replace-
ment
Never replace a fuse with any-
thing but another fuse of the
same rating.
A higher capacity fuse could
cause damage and possibly a
fire.
Never install a wire or aluminum
foil instead of the proper fuse -
even as a temporary repair. It may
cause extensive wiring damage
and a possible fire.
CAUTION
Do not use a screwdriver or any
other metal object to remove fuses
because it may cause a short circuit
and damage the system.
OBK079042 NormalNormal Blade type
Cartridge type
Multi fuseBlown
Blown
Normal Blown