steering HYUNDAI VELOSTER 2015 Workshop Manual

727
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
SEVERE DRIVING CONDITIONS
A - Repeatedly driving short distance of less than 5 miles (8 km) in normal
temperature or less than 10 miles (16 km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold
weather
E - Driving in sandy areasF - Driving in heavy traffic area over 90°F (32°C)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 106 mph (170 km/h)
K - Frequently driving in stop-and-go conditions
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart
below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING CONDITION
ENGINE OIL AND FILTER - GDIREVERY 3,750 MILES (6,000 KM) OR 6 MONTHSA, B, C, D, E, F, G, H, I, J, K
ENGINE OIL AND FILTER - Turbo GDIREVERY 3,000 MILES (5,000 KM) OR 3 MONTHSA, B, C, D, E, F, G, H, I, J, K
AIR CLEANER FILTERRMORE FREQUENTLYC, E
SPARK PLUGSRMORE FREQUENTLYA, B, H, I, K
AUTOMATIC TRANSAXLE FLUIDREVERY 60,000 MILES (96,000 KM) C, E, F, G, H, I, J
MANUAL TRANSAXLE FLUID /
ECOSHIFT DUAL CLUTCH TRANSMISSION FLUIDREVERY 75,000 MILES (120,000 KM) A, C, E, F, G, H, I, J
FRONT BRAKE DISC/PADS, CALIPERSIMORE FREQUENTLYC, D, G, H
REAR BRAKE DISC/PADSIMORE FREQUENTLYC, D, G, F
PARKING BRAKEIMORE FREQUENTLYC, D, G, H
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT, UPPER ARM BALL JOINTIMORE FREQUENTLYC, D, E, F, G, H, I
DRIVE SHAFTS AND BOOTSIEVERY 7,500 MILES (12,000 KM) OR 6 MONTHSC, D, E, F, G, H, I
CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOWER UNIT)RMORE FREQUENTLYC, E

Maintenance
30 7
Parking brake
Inspect the parking brake system includ-
ing the parking brake pedal and cables.
Brake discs, pads, calipers and
rotors
Check the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.
Exhaust pipe and muffler
Visually inspect the exhaust pipes, muf-
fler and hangers for cracks, deterioration,
or damage. Start the engine and listen
carefully for any exhaust gas leakage.
Tighten connections or replace parts as
necessary.
Suspension mounting bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.
Drive shafts and boots
Check the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if nec-
essary, repack the grease.
Air conditioning refrigerant
Check the air conditioning lines and con-
nections for leakage and damage.

753
Maintenance
Tire replacement
If the tire is worn evenly, a tread wear
indicator will appear as a solid band
across the tread. This shows there is
less than 1/16 inch (1.6 mm) of tread
left on the tire. Replace the tire when
this happens.
Do not wait for the band to appear
across the entire tread before replac-
ing the tire.
OEN076053
Tread wear indicatorWARNING - Replacing
tires
To reduce the chance or serious
or fatal injuries from an acci-
dent caused by tire failure or
loss of vehicle control:
Replace tires that are worn,
show uneven wear, or are
damaged. Worn tires can
cause loss of braking effec-
tiveness, steering control, and
traction.
Do not drive your vehicle with
too little or too much pressure
in your tires. This can lead to
uneven wear and tire failure.
When replacing tires, never
mix radial and bias-ply tires
on the same car. You must
replace all tires (including the
spare) if moving from radial to
bias-ply tires.
(Continued)(Continued)
Using tires and wheel other
than the recommended sizes
could cause unusual handling
characteristics and poor vehi-
cle control, resulting in a seri-
ous accident.
Wheels that do not meet
HYUNDAI’s specifications
may fit poorly and result in
damage to the vehicle or
unusual handling and poor
vehicle control.
The ABS works by comparing
the speed of the wheels. Tire
size can affect wheel speed.
When replacing tires, all 4
tires must use the same size
originally supplied with the
vehicle. Using tires of a differ-
ent size can cause the ABS
(Anti-lock Brake System) and
ESC (Electronic Stability
Control) to work irregularly.

Maintenance
68 7
Instrument panel (Driver’s side fuse panel)
Description Fuse rating Protected component
C/LIGHTER 15A Cigarette Lighter
DRL 10A Not Used
HTD STRG 15A Smart Key Control Module, A/C Inverter Module, Steering wheel heated
MDPS 10A EPS Control Module
A/BAG IND 10A Instrument Cluster (Air Bag IND.)
POWER OUTLET 15A Power Outlet
WIPER RR 15A Engine Room Fuse & Relay Box (Rear Wiper Relay), Rear Wiper Motor, Multifunction Switch
IG 2 10AEngine Room Fuse & Relay Box (Front Wiper Relay, Blower Relay), Crash Pad Switch,
Panaroma Sunroof Motor, A/C Control Module, IPS Control Module
WIPER FRT 25A Multifunction Switch, Front Wiper Motor, Engine Room Fuse & Relay Box (Front Wiper Relay)
CLUSTER 10A Instrument Cluster, Tire Pressure Monitoring Module, Sport Mode Switch, Shift Lever Indicator, MTS Module
AUDIO 10APower Outside Mirror Switch, AMP, A/V & Navigation Head Unit, MTS Module,
Smart Key Control Module, IPS Control Module
MULTIMEDIA 15A A/V & Navigation Head Unit, MTS Module
A/BAG 15A Passenger Occupant Detection Sensor, SRS Control Module, Telltale
IG 1 10ARear Parking Assist Sensor LH/RH, Rear Parking Assist Sensor Center LH/RH, Rear Parking Assist Buzzer,
IPS Control Module, Driver/Passenger Seat Warmer, Driver/Passenger Seat Warmer Switch, MTS Module,
A/C Control Module
1 SMART KEY 15A Smart Key Control Module
MEMORY 10A Data Link Connector, Instrument Cluster, A/C Control Module
A/CON 10A ECM
ABS 10A ESC Module, ESC Off Switch, E/R Fuse & Relay Box (HAC Relay, Multipurpose Check Connector)
DR LOCK 20ADoor Lock Relay, Door Unlock Relay, Flasher Sound Relay, Tail Gate Latch Relay,
Two Turn Unlock Relay, IPS Control Module
FOLD'G MIRR/
FOG LP RR15A Not Used

785
Maintenance
Interior care
Interior general precautions
Prevent chemicals such as perfume, cos-
metic oil, sun cream, hand cleaner, and
air freshener from contacting the interior
parts because they may cause damage
or discoloration. If they do contact the
interior parts, wipe them off immediately.
See the instructions for the proper way to
clean vinyl.
Cleaning the upholstery and interior
trim
Vinyl
Remove dust and loose dirt from vinyl
with a whisk broom or vacuum cleaner.
Clean vinyl surfaces with a vinyl cleaner.
Fabric
Remove dust and loose dirt from fabric
with a whisk broom or vacuum cleaner.
Clean with a mild soap solution recom-
mended for upholstery or carpets.
Remove fresh spots immediately with a
fabric spot cleaner. If fresh spots do not
receive immediate attention, the fabric
can be stained and its color can be
affected. Also, its fire-resistant properties
can be reduced if the material is not
properly maintained.
Cleaning the lap/shoulder belt web-
bing
Clean the belt webbing with any mild
soap solution recommended for cleaning
upholstery or carpet. Follow the instruc-
tions provided with the soap. Do not
bleach or re-dye the webbing because
this may weaken it.
Cleaning the interior window glass
If the interior glass surfaces of the vehi-
cle become fogged (that is, covered with
an oily, greasy or waxy film), they should
be cleaned with glass cleaner. Follow the
directions on the glass cleaner container.
CAUTION
Never allow water or other liquids
to come in contact with electri-
cal/electronic components inside
the vehicle as this may damage
them.
When cleaning leather products
(steering wheel, seats etc.), use
neutral detergents or low alcohol
content solutions. If you use high
alcohol content solutions or
acid/alkaline detergents, the color
of the leather may fade or the sur-
face may get stripped off.
CAUTION
Using anything but recommended
cleaners and procedures may affect
the fabric’s appearance and fire-
resistant properties.
CAUTION
Do not scrape or scratch the inside
of the rear window. This may result
in damage to the rear window
defroster grid.

Index
6I
Maintenance
Explanation of scheduled maintenance items ............7-28
Maintenance services ..................................................7-3
Maintenance under severe usage conditions ..............7-27
Normal maintenance schedule ....................................7-7
Owner maintenance ......................................................7-4
Scheduled maintenance service....................................7-6
Tire maintenance ........................................................7-54
Maintenance schedule
Normal maintenance schedule ....................................7-7
Maintenance under severe usage conditions ..............7-27
Maintenance services ......................................................7-3
Manual climate control system ....................................4-79
Air conditioning ........................................................4-80
Climate control air filter ............................................4-87
Heating and air conditioning ......................................4-80
Manual heating and air conditioning ............................4-79
Manual transaxle ..........................................................5-13
Mirrors ..........................................................................4-41
Day/night rearview mirror ..........................................4-41
Inside rearview mirror ................................................4-41
Blue link ....................................................................4-41
Outside rearview mirror ............................................4-42
Moonroof, see sunroof ..................................................4-34
Multi fuse ......................................................................7-66Neck restraints, see headrest..................................3-6, 3-11
Odometer ......................................................................4-48
Oil (Engine) ..................................................................7-31
Outside rearview mirror ................................................4-42
Overheats ........................................................................6-6
Owner maintenance ........................................................7-4
Parking brake ................................................................5-25
Passenger's front air bag................................................3-44
Power brakes ................................................................5-25
Power outlet ................................................................4-104
Power steering ..............................................................4-38
Power window lock button............................................4-28
Push starting ....................................................................6-5
Rear parking assist system ............................................4-63
Rear seat ........................................................................3-11
Rear view camera ..........................................................4-66
Recommended cold tire inflation pressures ..................7-49
O
P
NM
R

I7
Index
Recommended lubricants and capacities ........................8-6
Recommended SAE viscosity number ........................8-7
Remote keyless entry ....................................................4-10
Road warning ..................................................................6-2
Rocking the vehicle ......................................................5-41
Scheduled maintenance service ......................................7-6
Normal maintenance schedule ....................................7-7
Maintenance under severe usage conditions ..............7-27
Seat belts ......................................................................3-14
Shoulder belt extension guide ....................................3-16
Lap/shoulder belt ........................................................3-16
Pre-tensioner seat belt ................................................3-18
Seatback pocket ..............................................................3-7
Seats ................................................................................3-2
Front seat adjustment - manual ....................................3-5
Seatback pocket ............................................................3-7
Headrest ..............................................................3-6, 3-11
Rear seat ....................................................................3-11
Shift lock system ..........................................................5-20
Side impact air bag........................................................3-48
Smart key ........................................................................4-4
Smooth cornering ..........................................................5-42
Snow tires ......................................................................5-45
Special driving conditions ............................................5-41
Driving at night ..........................................................5-42Driving in flooded areas ............................................5-43
Driving in the rain ......................................................5-43
Hazardous driving conditions ....................................5-41
Highway driving ........................................................5-44
Rocking the vehicle ....................................................5-41
Smooth cornering ......................................................5-42
Speedometer ..................................................................4-46
Sports mode ..................................................................5-19
Starting difficulties, see engine will not start ................6-3
Starting the engine ................................................5-6, 5-10
Steering wheel ..............................................................4-38
Horn ............................................................................4-40
Power steering ............................................................4-38
Tilt steering ................................................................4-39
Storage compartment ..................................................4-100
Center console storage ............................................4-100
Glove box ................................................................4-100
Sunglass holder ........................................................4-101
Sunglass holder ..........................................................4-101
Sunroof, see sunroof ....................................................4-34
Sunvisor ......................................................................4-104
Tachometer ....................................................................4-46
Theft-alarm system........................................................4-14
Tilt steering ..................................................................4-39
Tire pressure ..................................................................7-50
S
T