clutch HYUNDAI VELOSTER 2020 Service Manual

7-6
Maintenance
Owner Maintenance Schedule
When you stop for fuel:
• Check the engine oil level.
Check the coolant level in the
engine coolant reservoir.
Check the windshield washer fluid
level.
Check the for low or under-inflated
tires.
While operating your vehicle:
Note any changes in the sound of
the exhaust or any smell of
exhaust fumes in the vehicle.
Check for vibrations in the steering
wheel. Notice if there is any
increased steering effort or loose-
ness in the steering wheel, or
change in its straight-ahead posi-
tion.
Notice if your vehicle constantly
turns slightly or "pulls" to one side
when traveling on smooth, level
road.
When stopping, listen and check
for unusual sounds, pulling to one
side, increased brake pedal travel
or "hard-to-push" brake pedal.
If any slipping or changes in the
operation of your transmission
occurs, check the transmission
fluid level.
Check the automatic transmission/
dual clutch transmission P (Park)
function. Check the parking brake.
Check for fluid leaks under your
vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
Check coolant level in the engine
coolant reservoir.
Check the operation of all exterior
lights, including the brake lights,
turn signals and hazard warning
flashers.
Check the inflation pressures of all
tires including the spare for tires
that are worn, show uneven wear,
or are damaged.
Check for loose wheel lug nuts. Be careful when checking your
engine coolant level when the
engine is hot. This may result in
coolant being blown out of the
opening and cause serious
burns and other injuries.
WARNING

7-9
7
Maintenance
Normal Maintenance Schedule (Nu 2.0 MPI) (CONT)
Months1224364860728496108120132144156168180
Km×1,0001224364860728496108120132144156168180
Brake lines, hoses and connections
(including booster)IIIIIIIIIIIIIII
Clutch (if equipped) and brake pedal free
playIIIIIIIIIIIIIII
Disc brakes and padsIIIIIIIIIIIIIII
Steering gear rack, linkage and boots/
lower arm ball joint, upper arm ball jointIIIIIIIIIIIIIII
Driveshaft and bootsIIIIIIIIIIIIIII
Suspension mounting boltsIIIIIIIIIIIIIII
Air conditioner refrigerantIIIIIIIIIIIIIII
Air conditioner compressorIIIIIIIIIIIIIII
Cooling system hoses and connections IIIIIIIIIIIIIII
Exhaust pipe and mufflerIIIIIIIIIIIIIII
Manual transmission fluid (if equipped)III
Automatic transmission fluid
(if equipped)No check, No service required
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.

7-14
Maintenance
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
Normal Maintenance Schedule (Gamma 1.6 Turbo-GDI) (CONT)
Months1224364860728496108120132144156168180
Km×1,000102030405060708090100110120130140150
Intercooler, in/out hose, air intake hoseIIIIIIIIIIIIIII
Vacuum hoseIIIIIIIIIIIIIII
Battery conditionIIIIIIIIIIIIIII
Brake lines, hoses and connections
(including booster)IIIIIIIIIIIIIII
Clutch (if equipped) and
brake pedal free playIIIIIIIIIIIIIII
Disc brakes and padsIIIIIIIIIIIIIII
Steering gear rack, linkage and boots/
lower arm ball joint, upper arm ball jointIIIIIIIIIIIIIII
Driveshaft and bootsIIIIIIIIIIIIIII
Suspension mounting boltsIIIIIIIIIIIIIII
Air conditioner refrigerantIIIIIIIIIIIIIII
Air conditioner compressorIIIIIIIIIIIIIII
Cooling system hoses and connections IIIIIIIIIIIIIII
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM

7
Maintenance
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
4: Fuel filter & Fuel tank air filter are considered to be maintenance free but periodic inspection is recommended for this mainte-
nance schedule depends on fuel quality. If there are some important safety matters like fuel flow restriction, surging, loss of
power, hard starting problem, etc. replace the fuel filter immediately regardless of maintenance schedule and consult an
authorized HYUNDAI dealer for details.
Normal Maintenance Schedule (Gamma 1.6 Turbo-GDI) (CONT)
Months1224364860728496108120132144156168180
Km×1,000102030405060708090100110120130140150
Exhaust pipe and mufflerIIIIIIIIIIIIIII
Dual clutch transmission fluid
(if equipped)III
Manual transmission fluid (if equipped)III
Vapor hose, canister, fuel filler cap and
fuel tankIIIIIII
Fuel tank air filter *4IIIIIII
Fuel filter *4IIIIIII
Fuel lines, hoses and connections of
each partIII
Parking brakeIIIIIII
Brake/clutch (if equipped) fluidIIIIIII
All latch, hinges and locksIIIIIII
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
After 150,000 km or 180 months continue to follow the prescribed maintenance intervals.
NOTICE
7-15

7-16
Maintenance
Maintenance Under Severe Usage Conditions (Gamma 1.6 Turbo-GDI)
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Engine oil and filterREvery 5,000 km or 6 monthsA, B, C, D, E, F,
G, H, I, J, K
Air cleaner filterRMore frequentlyC, E
Spark plugsRMore frequentlyA, B, H, I, K
Dual clutch transmission fluid (if equipped)REvery 120,000 kmC, D, E, F,
G, H, I, J
Manual transmission fluid (if equipped)REvery 120,000 kmC, D, E, F,
G, H, I, J
Front brake disc/pads, calipersIMore frequentlyC, D, G, H
Rear brake shoes or disc/padsIMore frequentlyC, D, G, F

7-19
7
Maintenance
Air Cleaner Filter
A genuine HYUNDAI air cleaner filter
is recommended when the filter is
replaced.
Spark Plugs
Make sure to install new spark plugs
of the correct heat range.
Cooling System
Check cooling system components,
such as radiator, coolant reservoir,
hoses and connections for leakage
and damage. Replace any damaged
parts.
Engine Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Automatic Transmission Fluid
(if equipped)
Automatic transmission fluid should
not be checked under normal usage
conditions. But in severe conditions,
the fluid should be changed at an
authorized HYUNDAI dealer in
accordance to the scheduled mainte-
nance at the beginning of this chap-
ter.
Automatic transmission fluid
color is red when new.
As the vehicle is driven, the auto-
matic transmission fluid will begin
to look darker. This is a normal
condition and you should not
judge the need to replace the fluid
based upon the changed color.
Dual Clutch Transmission
Fluid (if equipped)
Inspect the dual clutch transmission
fluid according to the maintenance
schedule.
Manual Transmission Fluid
(if equipped)
Inspect the manual transmission
fluid according to the maintenance
schedule.
NOTICE
The use of a non-specified fluid
could result in transmission
malfunction and failure. Use
only the specified automatic
transmission fluid (refer to
"Recommended Lubricants and
Capacities" in chapter 8).
CAUTION

7-20
Maintenance
Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake/Clutch Fluid
Check the brake/clutch fluid level in
the brake/clutch fluid reservoir. The
level should be between the MIN and
the MAX marks on the side of the
reservoir. Use only hydraulic
brake/clutch fluid conforming to DOT
3 or DOT 4 specification.
Parking Brake
Inspect the parking brake system
including the parking brake pedal
and cables.
Brake Discs, Pads, Calipers
and Rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the engine
and listen carefully for any exhaust
gas leakage. Tighten connections or
replace parts as necessary.
Suspension Mounting Bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint
With the vehicle stopped and the
engine off, check for excessive free-
play in the steering wheel. Check the
linkage for bends or damage. Check
the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.
Drive Shafts and Boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and dam-
age.

7-27
7
Maintenance
B BR
RA
AK
KE
E/
/C
CL
LU
UT
TC
CH
H
F
FL
LU
UI
ID
D
(
(I
IF
F
E
EQ
QU
UI
IP
PP
PE
ED
D)
)
Checking the brake/clutch
Fluid Level
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap
and adding brake/clutch fluid, clean
the area around the reservoir cap
thoroughly to prevent brake/clutch
fluid contamination.If the level is low, add the specified
brake/clutch fluid to the MAX level.
The level will fall with accumulated
mileage. This is a normal condition
associated with the wear of the
brake/clutch linings. If the fluid level
is excessively low, have the brake/
clutch system checked by an author-
ized HYUNDAI dealer. Do not allow brake/clutch fluid
to contact the vehicle’s body
paint, as paint damage will
result.
Brake/clutch fluid, which has
been exposed to open air for an
extended time should NEVER be
used as its quality cannot be
guaranteed. It should be dis-
posed of properly.
Do not use the wrong kind of
brake/clutch fluid. A few drops
of mineral based oil, such as
engine oil, in your brake/clutch
system can damage system
parts.
Information
Use only the specified brake/clutch
fluid (refer to "Recommended
Lubricants and Capacities" in chap-
ter 8).
i
NOTICE
If the brake/clutch system
requires frequent additions of
fluid this could indicate a leak in
the brake/clutch system. Have
the vehicle inspected by an
authorized HYUNDAI dealer.
WARNING
Do not allow brake/clutch fluid
to come in contact with your
eyes. If brake/clutch fluid comes
in contact with your eyes, flush
your eyes with clean water for at
least 15 minutes and get imme-
diate medical attention.
WARNING
OJS078011

7-59
7
Maintenance
Fuse NameFuse RatingProtected Component
START7.5ATransaxle Range Switch (DCT), ECM, Ignition Lock & Clutch Switch,
E/R Junction Block (START #1 Relay, B/Alarm Relay),
Smart Key Control Module
CLUSTER7.5AHead Up Display, Instrument Cluster
DOOR LOCK20AICM Relay Box (Twoturn Unlock Relay)
PDM37.5AStart Stop Button Switch, Immobilizer Module
FCA10AForward Collision Avoidance Assist Unit
S/HEATER20AFront Seat Warmer Module
A/C210A-
A/C17.5AA/C Control Module, E/R Junction Block (Blower Relay)
PDM115ASmart Key Control Module
SPARE-Spare
AIR BAG15ASRS Control Module, Passenger Occupant Detection
IG125APCB Block(FUSE : ECU5, VACUUM PUMP, ABS3, TCU2)
Instrument panel fuse panel

8-6
Specifications
V VO
OL
LU
UM
ME
E
A
AN
ND
D
W
WE
EI
IG
GH
HT
T
A AI
IR
R
C
CO
ON
ND
DI
IT
TI
IO
ON
NI
IN
NG
G
S
SY
YS
ST
TE
EM
M
Contact an authorized HYUNDAI dealer for more details.
Item
Gasoline Engine
1.6 Turbo-GDI2.0 MPI
M/TDCTM/TA/T
Gross vehicle weight
kg (lbs.)1,730 (3,814)1,750 (3,858)1,700 (3,748)1,700 (3,748)
Luggage volume (SAE)
l(cu. ft.)Behind 1st row : 1,261 (44.5)
Behind 2nd row : 565 (19.9)
ItemsWeight of VolumeClassification
Refrigerant
g (oz.) 450 ± 25 (15.87 ± 0.88) R-1234yf
Compressor lubricant
cc (oz.) 120 ± 10 (4.23 ± 0.35)PA G
M/T : Manual transmission
A/T : Automatic transmission
DCT : Dual clutch transmission