check engine HYUNDAI VELOSTER 2022 Service Manual

7-7
7
Maintenance
At least once a year:
• Clean body and door drain holes.
• Lubricate door hinges and hood
hinges.
• Lubricate door and hood locks and
latches.
• Lubricate door rubber weather
strips.
• Lubricate door checker.
• Check the air conditioning system.
• Clean the battery and terminals.
• Check the brake fluid level.Follow Normal Maintenance
Schedule if the vehicle is usually
operated where none of the following
conditions apply. If any of the follow-
ing conditions apply, you must follow
the Maintenance Under Severe
Usage Conditions.
• Repeatedly driving short distances
of less than 5 miles (8 km) in normal
temperature or less than 10 miles
(16 km) in freezing temperature
• Extensive engine idling or low
speed driving for long distances
• Driving on rough, dusty, muddy,
unpaved, graveled or salt-spread
roads
• Driving in areas using salt or other
corrosive materials or in very cold
weather
• Driving in heavy dust conditions
• Driving in heavy traffic area
• Driving on uphill, downhill, or
mountain road repeatedly
• Using for towing or camping, and
driving with loading on the roof
• Driving as a patrol car, taxi, other
commercial use or vehicle towing
• Frequently driving under high speed
or rapid acceleration/deceleration • Frequently driving in stop-and-go
conditions
• Engine oil usage which is not rec-
ommended (Mineral type, Semi-
synthetic, Lower grade spec, etc.)
• Driving more than 10 years or
100,000 miles
For additional information or assis-
tance see your authorized HYUNDAI
dealer.
After 10 years or 100,000 miles, we
recommend to use severe mainte-
nance schedule.
Information
•As it is normal for engine oil to be con-
sumed during driving, the engine oil
level should be checked on regular
basis.
•The engine oil change interval for
normal operating conditions is based
on the use of the recommended engine
oil specification. If the recommended
engine oil specification is not used,
then replace the engine oil according
to the maintenance schedule under
severe operating conditions.
i
NOTICE
SCHEDULED MAINTENANCE SERVICES

7-13
7
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine Oil and Filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the
vehicle is being driven in severe con-
ditions, more frequent oil and filter
changes are required.
Drive Belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary.
Fuel Filter
A clogged-up fuel filter may limit the
vehicle driving speed, damage the
emission system, and cause the
hard starting. When a considerable
amount of foreign substances are
accumulated in the fuel tank, the fuel
filter should be replaced.
Upon installing a new fuel filter, oper-
ate the engine for several minutes,
and check the connections for any
leakages. Fuel filters should be
installed by an authorized HYUNDAI
dealer.
Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. Have an authorized HYUNDAI
dealer replace any damaged or leak-
ing parts immediately.
Vapor Hose and Fuel Filler
Cap
The vapor hose and fuel filler cap
should be inspected at those inter-
vals specified in the maintenance
schedule. Make sure a new vapor
hose or fuel filler cap is correctly
replaced.

7-14
Maintenance
Vacuum Crankcase Ventilation
Hoses (if equipped)
Inspect the surface of hoses for evi-
dence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterio-
ration. Particular attention should be
paid to examine those hose surfaces
nearest to high heat sources, such
as the exhaust manifold.
Inspect the hose routing to ensure
that the hoses do not come in con-
tact with any heat source, sharp
edges or moving component which
might cause heat damage or
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.
Air Cleaner Filter
A genuine HYUNDAI air cleaner filter
is recommended when the filter is
replaced.
Spark Plugs
Make sure to install new spark plugs
of the correct heat range.
When assembling parts, be sure to
wipe out foreign substances inside
and outside of the boot bottom of the
ignition coil and the insulator of the
spark plug with a soft cloth to prevent
contamination of the spark plug insu-
lator.
Cooling System
Check cooling system components,
such as radiator, coolant reservoir,
hoses and connections for leakage
and damage. Replace any damaged
parts.
Engine Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.The use of a non-specified fluid
could result in transmission
malfunction and failure. Use
only the specified transmission
fluid (refer to "Recommended
Lubricants and Capacities" in
chapter 8).
CAUTION

7-15
7
Maintenance
Manual Transmission Fluid
Inspect the manual transmission
fluid according to the maintenance
schedule.
Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake/Clutch Fluid
Check the brake/clutch fluid level in
the brake/clutch fluid reservoir. The
level should be between the MIN and
the MAX marks on the side of the
reservoir. Use only hydraulic
brake/clutch fluid conforming to DOT
3 or DOT 4 specification.
Parking Brake
Inspect the parking brake system
including the parking brake pedal
and cables.
Brake Discs, Pads, Calipers
and Rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the engine
and listen carefully for any exhaust
gas leakage. Tighten connections or
replace parts as necessary.
Suspension Mounting Bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint
With the vehicle stopped and the
engine off, check for excessive free-
play in the steering wheel. Check the
linkage for bends or damage. Check
the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.
Drive Shafts and Boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and dam-
age.

7-16
Maintenance
ENGINE OIL
Checking the Engine Oil Level
Engine oil is used for lubricating,
cooling, and operating various
hydraulic components in the engine.
Engine oil consumption while driving
is normal, and it is necessary to
check and refill the engine oil regu-
larly. Also, check and refill the oil
level within the recommended main-
tenance schedule to prevent deterio-
ration of oil performance. Check the
engine oil following the below proce-
dure.
1. Follow all of the oil manufacturer's
precautions.
2. Be sure the vehicle is on the level
ground in P (Park) with the park-
ing brake set and the wheels
blocked.
3. Turn the engine on and warm the
engine up until the coolant tem-
perature reaches a constant nor-
mal temperature.
4. Turn the engine off, remove the oil
filler cap and pull the dipstick out.
Wait for 15 minutes for the oil to
return to the oil pan.
5. Wipe the dipstick clean and re-
insert it fully.6. Pull the dipstick out again and
check the level.7. If the oil level is below L, add
enough oil to bring the level to F.
Use only the specified engine oil.
(refer to "Recommended Lubricants
and Capacities" in chapter 8).
OPDE076067OJSN078006

7-17
7
Maintenance
To prevent damage to your
engine:
• Do not spill engine oil when
adding or changing engine oil.
Wipe off spilled oil immediately.
• The engine oil consumption may
increase while you break in a
new vehicle and it will be stabi-
lized after driving 4,000 miles
(6,000 km).
• The engine oil consumption can
be affected by driving habits, cli-
mate conditions, traffic condi-
tions, oil quality, etc. Therefore, it
is recommended that you
inspect the engine oil level regu-
larly and refill it if necessary.
Checking the Engine Oil and
Filter
• Have engine oil and filter changed
by an authorized HYUNDAI dealer
according to the Maintenance
Schedule at the beginning of this
chapter.
• If the maintenance schedule to
replace engine oil is exceeded, the
engine oil performance may deteri-
orate, and the engine condition
may be affected. Therefore,
replace the engine oil according to
the maintenance schedule.• To keep the engine in optimal con-
dition, use the recommended
engine oil and filter. If the recom-
mended engine oil and filter are
not used, replace it according to
the maintenance schedule under
severe usage conditions.
• The purpose of the maintenance
schedule for engine oil replacement
is to prevent oil deterioration and it is
irrelevant to oil consumption. Check
and refill engine oil regularly.
NOTICE
CALIFORNIA PROPOSITION 65
WARNING
Engine oil contains chemicals
known to the State of California
to cause cancer, birth defects
and reproductive harm. Used
engine oil may cause irritation
or cancer of the skin if left in
contact with the skin for pro-
longed periods of time. Always
protect your skin by washing
your hands thoroughly with
soap and warm water as soon
as possible after handling used
oil.
WARNING

7-18
Maintenance
ENGINE COOLANT
The high-pressure cooling system
has a reservoir filled with year-round
antifreeze coolant. The reservoir is
filled at the factory.
Check the antifreeze protection and
coolant level at least once a year, at
the beginning of the winter season
and before traveling to a colder cli-
mate.
• When the engine overheats from
low engine coolant, suddenly
adding engine coolant may
cause cracks in the engine. To
prevent damage, add engine
coolant slowly in small quanti-
ties.
• Do not drive with no engine
coolant. It may cause water
pump failure and engine seizure,
etc.Checking the Engine Coolant
Level
Check the condition and connections
of all cooling system hoses and
heater hoses. Replace any swollen
or deteriorated hoses.
The coolant level should be filled
between MAX and MIN (or F (Full)
and L (Low)) marks on the side of the
coolant reservoir when the engine is
cool.
If the coolant level is low, add enough
distilled (deionized) water to bring the
level to the F mark, but do not overfill.
If frequent additions are required, see
an authorized HYUNDAI dealer for a
cooling system inspection.
Recommended engine coolant
• When adding coolant, use only dis-
tilled (deionized) water for your
vehicle and never mix hard water in
the coolant filled at the factory.
• An improper coolant mixture can
result in severe malfunction or
engine damage.
• The engine in your vehicle has alu-
minum engine parts and must be
protected by an ethylene-glycol
with phosphate based coolant to
prevent corrosion and freezing.
• Do not use alcohol or methanol
coolant or mix them with the spec-
ified coolant.
• Do not use a solution that contains
more than 60% antifreeze or less
than 35% antifreeze, which would
reduce the effectiveness of the
solution.
NOTICE
OJSN078008

7-19
7
Maintenance
For mixing percentage, refer to the
following table:
Information
If in doubt about the mix ratio, a 50%
water and 50% antifreeze mix is the
easiest to mix together as it will be the
same quantity of each. It is suitable to
use for most temperature ranges of
- 31°F and higher.
i
Ambient
TemperatureMixture Percentage
(volume)
Antifreeze Water
5°F (-15°C) 35 65
-13°F (-25°C) 40 60
-31°F (-35°C) 50 50
-49°F (-45°C) 60 40Make sure the coolant cap is
properly closed after refilling
coolant. Otherwise the engine
could be overheated while driv-
ing.
1. Check if the coolant cap label
is straight In front.
WARNING
OTL075062
■Engine room front view
2. Make sure that the tiny pro-
trusions inside the coolant
cap is securely interlocked.
OPDE076071

7-22
Maintenance
BRAKE/CLUTCH FLUID
Checking the brake/clutch
Fluid Level
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap
and adding brake/clutch fluid, clean
the area around the reservoir cap
thoroughly to prevent brake/clutch
fluid contamination.If the level is low, add the specified
brake/clutch fluid to the MAX level.
The level will fall with accumulated
mileage. This is a normal condition
associated with the wear of the
brake/clutch linings. If the fluid level
is excessively low, have the brake/
clutch system checked by an author-
ized HYUNDAI dealer.• Do not allow brake/clutch fluid
to contact the vehicle’s body
paint, as paint damage will
result.
• Brake/clutch fluid, which has
been exposed to open air for an
extended time should NEVER be
used as its quality cannot be
guaranteed. It should be dis-
posed of properly.
• Do not use the wrong kind of
brake/clutch fluid. A few drops
of mineral based oil, such as
engine oil, in your brake/clutch
system can damage system
parts.
Information
Use only the specified brake/clutch
fluid (refer to "Recommended
Lubricants and Capacities" in chap-
ter 8).
i
NOTICE
If the brake/clutch system
requires frequent additions of
fluid this could indicate a leak in
the brake/clutch system. Have
the vehicle inspected by an
authorized HYUNDAI dealer.
WARNING
Do not allow brake/clutch fluid
to come in contact with your
eyes. If brake/clutch fluid comes
in contact with your eyes, flush
your eyes with clean water for at
least 15 minutes and get imme-
diate medical attention.
WARNING
OJSN078011

7-23
7
Maintenance
WASHER FLUID
Checking the Washer Fluid
Level
Check the fluid level in the washer
fluid reservoir and add fluid if neces-
sary. Plain water may be used if
washer fluid is not available.
However, use washer solvent with
antifreeze characteristics in cold cli-
mates to prevent freezing.
Checking the Parking Brake
Check the stroke of the parking
brake by counting the number of
"clicks" heard while fully applying it
from the released position. Also, the
parking brake alone should securely
hold the vehicle on a fairly steep
grade. If the stroke is more or less
than specified, have the parking
brake adjusted by an authorized
HYUNDAI dealer.
Stroke : 5~7 clicks at a force of 44
lbs (20 kg, 196 N)OJSN078012
OJSN078013
PARKING BRAKE
To prevent serious injury or
death, take the following safety
precautions when using washer
fluid:
•Do not use engine coolant or
antifreeze in the washer fluid
reservoir.
Engine coolant can severely
obscure visibility when sprayed
on the windshield and may
cause loss of vehicle control
resulting in an accident or dam-
age to paint and body trim.
•Do not allow sparks or flames
to contact the washer fluid or
the washer fluid reservoir.
Washer fluid may contain alco-
hol and can be flammable.
•Do not drink washer fluid and
avoid contact with skin.
Washer fluid is harmful to
humans and animals.
•Keep washer fluid away from
children and animals.
WARNING