HYUNDAI VELOSTER TURBO 2016 Owners Manual

721
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
180,000 km or 90 months
❑Rotate tire
❑Inspect battery condition
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose - TGDI
(Every 10,000km)
❑Inspect manual transaxle fluid (if equipped)
❑Inspect EcoShift dual clutch transmission fluid (if equipped)
❑Replace engine oil and filter - GDI *5
(180,000 km or 180 months)
❑Add fuel additive *3 (180,000 km or 180 months)
*3: If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
*
5: TGDI - At first, replace at 5,000km or 6 months, after that, every 8,000 km or
6 months.
❈Inspect : Inspect and if necessary, adjust, correct, clean or replace.

Maintenance
22 7
NORMAL MAINTENANCE SCHEDULE (CONT.)
192,000 km or 96 months
❑Rotate tire
❑Inspect battery condition
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose - TGDI
(Every 10,000km)
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads (if equipped)
❑Inspect rear brake drums/linings (if equipped)
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑Inspect suspension mounting bolts
❑Inspect brake/clutch (if equipped) fluid
❑Inspect fuel filter *1
❑Inspect fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect parking brake
❑Inspect vapor hose and fuel filler cap
(Continued)
(Continued)
❑Inspect drive belts *2
(First, 96,000 km or 72 months after every 24,000 km or 24 months)
❑Inspect valve clearance*4
(Every 96,000km or 72 months)
❑Replace climate control air filter (for evaporator and blower unit)
❑Replace air cleaner filter
❑Replace engine oil and filter - GDI *5
(192,000 km or 192 months)
❑Replace coolant
(First, 192,000 km or 120 months after every 40,000 km or 24 months)
❑Add fuel additive *3 (192,000 km or 192 months)
*1: Fuel filter & Fuel tank air filter are considered to be maintenance free but peri-
odic inspection is recommended for this maintenance schedule depends on
fuel quality. If there are some important safety matters like fuel flow restric-
tion, surging, loss of power, hard starting problem etc, replace the fuel filter
immediately regardless of maintenance schedule and consult an authorized
HYUNDAI dealer for details.
*
2: The drive belt should be replaced when cracks occur or tension is reduced
excessively.
*
3: If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
*
4: Inspect for excessive valve noise and/or engine vibration and adjust if neces-
sary. A qualified technician should perform the operation.
*
5: TGDI - At first, replace at 5,000km or 6 months, after that, every 8,000 km or
6 months.
❈Inspect : Inspect and if necessary, adjust, correct, clean or replace.

723
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
*3: If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
*
5: TGDI - At first, replace 5,000km or 6 months, after that, every 8,000 km or 6
months.
❈Inspect : Inspect and if necessary, adjust, correct, clean or replace.
204,000 km or 102 months
❑Rotate tire
❑Inspect battery condition
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose - TGDI
(Every 10,000km)
❑Replace engine oil and filter - GDI *5
(204,000 km or 204 months)
❑Add fuel additive *3 (204,000 km or 204 months)

Maintenance
24 7
NORMAL MAINTENANCE SCHEDULE (CONT.)
216,000 km or 108 months
❑Rotate tire
❑Inspect battery condition
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose - TGDI
(Every 10,000km)
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads (if equipped)
❑Inspect rear brake drums/linings (if equipped)
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑Inspect suspension mounting bolts
(Continued)
(Continued)
❑Inspect drive belts *2
(First, 96,000 km or 72 months after every 24,000 km or 24 months)
❑Replace climate control air filter (for evaporator and blower unit)
❑Replace spark plugs (iridium coated) - TGDI
❑Replace engine oil and filter - GDI *5
(216,000 km or 216 months)
❑Add fuel additive *3 (216,000 km or 216 months)
*2: The drive belt should be replaced when cracks occur or tension is reduced
excessively.
*
3: If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
*
5: TGDI - At first, replace at 5,000km or 6 months, after that, every 8,000 km or
6 months.
❈Inspect : Inspect and if necessary, adjust, correct, clean or replace.

725
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
228,000 km or 114 months
❑Rotate tire
❑Inspect battery condition
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose - TGDI
(Every 10,000km)
❑Replace engine oil and filter - GDI *5
(228,000 km or 228 months)
❑Add fuel additive *3 (228,000 km or 228 months)
*3: If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
*
5: TGDI - At first, replace at 5,000km or 6 months, after that, every 8,000 km or
6 months.
❈Inspect : Inspect and if necessary, adjust, correct, clean or replace.

Maintenance
26 7
240,000 km or 120 months
❑Rotate tire
❑Inspect battery condition
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose - TGDI
(Every 10,000km)
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads (if equipped)
❑Inspect rear brake drums/linings (if equipped)
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑Inspect suspension mounting bolts
❑Inspect brake/clutch (if equipped) fluid
❑Inspect fuel filter *1
❑Inspect fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect parking brake
❑Inspect vapor hose and fuel filler cap
❑Inspect manual transaxle fluid (if equipped)
❑Inspect EcoShift dual clutch transmission fluid (if equipped)
(Continued)
(Continued)
❑Inspect drive belts *2
(First, 96,000 km or 72 months after every 24,000 km or 24 months)
❑Replace climate control air filter (for evaporator and blower unit)
❑Replace air cleaner filter
❑Replace engine oil and filter - GDI *5
(240,000 km or 240 months)
❑Replace coolant
(First, 192,000 km or 120 months after every 40,000 km or 24 months)
❑Add fuel additive *3 (240,000 km or 240 months)
*1: Fuel filter & Fuel tank air filter are considered to be maintenance free but peri-
odic inspection is recommended for this maintenance schedule depends on
fuel quality. If there are some important safety matters like fuel flow restric-
tion, surging, loss of power, hard starting problem etc, replace the fuel filter
immediately regardless of maintenance schedule and consult an authorized
HYUNDAI dealer for details.
*
2: The drive belt should be replaced when cracks occur or tension is reduced
excessively.
*
3: If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
*
5: TGDI - At first, replace at 5,000km or 6 months, after that, every 8,000 km or
6 months.
❈Inspect : Inspect and if necessary, adjust, correct, clean or replace.
NORMAL MAINTENANCE SCHEDULE (CONT.)
No check, No service required
❑Automatic transaxle fluid (if equipped)

727
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
SEVERE DRIVING CONDITIONS
A - Repeatedly driving short distance of less than 8 km in normal tempera-
ture or less than 16 km in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold
weather
E - Driving in sandy areasF - Driving in heavy traffic area over 32°C (90°F)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 170 km/h (106 mph)
K - Frequently driving in stop-and-go conditions
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart
below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING CONDITION
ENGINE OIL AND FILTER - GDIREVERY 6,000 KM OR 6 MONTHSA, B, C, D, E, F, G, H, I, J, K
ENGINE OIL AND FILTER - TGDIREVERY 5,000 KM OR 6 MONTHSA, B, C, D, E, F, G, H, I, J, K
AIR CLEANER FILTERRMORE FREQUENTLYC, E
SPARK PLUGSRMORE FREQUENTLYA, B, H, I, K
AUTOMATIC TRANSAXLE FLUIDREVERY 96,000 KMC, E, F, G, H, I, J
MANUAL TRANSAXLE FLUID /
ECOSHIFT DUAL CLUTCH TRANSMISSION FLUIDREVERY 120,000 KMA, C, E, F, G, H, I, J
FRONT BRAKE DISC/PADS, CALIPERSIMORE FREQUENTLYC, D, G, H
REAR BRAKE DISC/PADSIMORE FREQUENTLYC, D, G, F
PARKING BRAKEIMORE FREQUENTLYC, D, G, H
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT, UPPER ARM BALL JOINTIMORE FREQUENTLYC, D, E, F, G, H, I
DRIVE SHAFTS AND BOOTSIEVERY 12,000 KM OR 6 MONTHSC, D, E, F, G, H, I
CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOWER UNIT)RMORE FREQUENTLYC, E

Maintenance
28 7
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the car is being
driven in severe conditions, more fre-
quent oil and filter changes are required.
Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically for
proper tension and adjusted as neces-
sary.
Fuel filter
A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. Fuel filters should be
installed by an authorized HYUNDAI
dealer.
Fuel lines, fuel hoses and con-
nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. Have
an authorized HYUNDAI dealer replace
any damaged or leaking parts immedi-
ately.
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should
be inspected at those intervals specified
in the maintenance schedule. Make sure
that a new vapor hose or fuel filler cap is
correctly replaced.
Vacuum crankcase ventilation
hoses
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with
any heat source, sharp edges or moving
component which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage.

729
Maintenance
Air cleaner filter
A Genuine HYUNDAI air cleaner filter is
recommended when the filter is
replaced.
Spark plugs
Make sure to install new spark plugs of
the correct heat range.
Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transaxle fluid / Ecoshift
dual clutch transmission fluid
(if equipped)
Inspect the manual transaxle or Ecoshift
dual clutch transmission fluid according
to the maintenance schedule.
Automatic transaxle fluid
(if equipped)
Automatic transaxle fluid should not be
checked under normal usage conditions.
But in severe conditions, the fluid should
be changed at an authorized HYUNDAI
dealer in accordance to the scheduled
maintenance at the beginning of this
chapter.
✽NOTICE
Automatic transaxle fluid color is basi-
cally red.
As the vehicle is driven, the automatic
transaxle fluid will begin to look darker.
It is normal condition and you should
not judge the need to replace the fluid
based upon the changed color.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.
Brake/clutch fluid
Check brake fluid level in the brake fluid
reservoir. The level should be between
“MIN” and “MAX” marks on the side of
the reservoir. Use only hydraulic brake
fluid conforming to DOT 3 or DOT 4
specification.
CAUTION
The use of a non-specified fluid
could result in transaxle malfunc-
tion and failure.
Use only specified automatic
transaxle fluid. (Refer to
“Recommended lubricants and
capacities” in section 8.)

Maintenance
30 7
Parking brake
Inspect the parking brake system includ-
ing the parking brake pedal and cables.
Brake discs, pads, calipers and
rotors
Check the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.
Exhaust pipe and muffler
Visually inspect the exhaust pipes, muf-
fler and hangers for cracks, deterioration,
or damage. Start the engine and listen
carefully for any exhaust gas leakage.
Tighten connections or replace parts as
necessary.
Suspension mounting bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.
Drive shafts and boots
Check the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if nec-
essary, repack the grease.
Air conditioning refrigerant
Check the air conditioning lines and con-
nections for leakage and damage.