steering HYUNDAI VERACRUZ 2007 Service Manual

625
What to do in an emergency
F080301AUNEmergency towing precautions Turn the ignition switch to ACC so the
steering wheel isn’t locked.
 Place the transaxle shift lever in N
(Neutral).
 Release the parking bake.
 Press the brake pedal with more force
than normal since you will have
reduced brake performance.
 More steering effort will be required
because the power steering system
will be disabled.
 If you are driving down a long hill, the
brakes may overheat and brake per-
formance will be reduced. Stop often
and let the brakes cool off.
F080400AUNTie-down hook
(for flatbed towing)
CAUTION
If the car is being towed with all four
wheels on the ground, it can be
towed only from the front. Be sure
that the transaxle is in neutral. Do
not tow at speeds greater than 25
mph (40 km/h) and for more than 15
miles (25 km). Be sure the steering
is unlocked by placing the ignition
switch in the ACC position. A driver
must be in the towed vehicle to
operate the steering and brakes.
WARNING
Do not use the hooks under the
front (or rear) of the vehicle for tow-
ing purposes. These hooks are
designed ONLY for transport tie-
down. If the tie-down hooks are
used for towing, the tie-down hooks
or front bumper will be damaged
and this could lead to serious
injury.
OEN066016OEN066017
FrontRear
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7
Engine compartment / 7-2
Maintenance services / 7-3
Owner maintenance / 7-4
Scheduled maintenance service / 7-6
Explanation of scheduled maintenance items / 7-11
Engine oil / 7-14
Engine coolant / 7-15
Brakes fluid / 7-18
Power steering fluid / 7-19
Washer fluid / 7-20
Parking brake / 7-20
Air cleaner / 7-21
Climate control air filter / 7-22
Wiper blades / 7-24
Battery / 7-27
Tires and wheels / 7-30
Fuses / 7-43
Light bulbs / 7-52
Appearance care / 7-59
Emission control system / 7-65
California perchlorate notice / 7-68
Maintenance
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Maintenance2 7ENGINE COMPARTMENT G010000AEN-EU
OEN076059
1. Engine coolant reservoir
2. Engine oil filler cap
3. Brake fluid reservoir
4. Air cleaner
5. Fuse box
6. Negative battery terminal
7. Positive battery terminal
8. Radiator cap
9. Engine oil dipstick
10. Power steering fluid reservoir
11. Windshield washer fluid reservoir
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75
Maintenance
G030102AUNWhile operating your vehicle: Note any changes in the sound of the
exhaust or any smell of exhaust fumes
in the vehicle.
 Check for vibrations in the steering
wheel. Notice any increased steering
effort or looseness in the steering
wheel, or change in its straight-ahead
position.
 Notice if your vehicle constantly turns
slightly or “pulls” to one side when trav-
eling on smooth, level road.
 When stopping, listen and check for
unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
 If any slipping or changes in the oper-
ation of your transaxle occurs, check
the transaxle fluid level.
 Check automatic transaxle P (Park)
function.
 Check parking brake.
 Check for fluid leaks under your vehicle
(water dripping from the air condition-
ing system during or after use is nor-
mal).
G030103AUNAt least monthly: Check coolant level in the engine
coolant reservoir.
 Check the operation of all exterior
lights, including the stoplights, turn sig-
nals and hazard warning flashers.
 Check the inflation pressures of all
tires including the spare.G030104AUNAt least twice a year
(i.e., every Spring and Fall): Check radiator, heater and air condi-
tioning hoses for leaks or damage.
 Check windshield washer spray and
wiper operation. Clean wiper blades
with clean cloth dampened with wash-
er fluid.
 Check headlight alignment.
 Check muffler, exhaust pipes, shields
and clamps.
 Check the lap/shoulder belts for wear
and function.
 Check for worn tires and loose wheel
lug nuts.
G030105AUN-EUAt least once a year: Clean body and door drain holes.
 Lubricate door hinges and checks, and
hood hinges.
 Lubricate door and hood locks and
latches.
 Lubricate door rubber weatherstrips.
 Check the air conditioning system.
 Check the power steering fluid level.
 Inspect and lubricate automatic
transaxle linkage and controls.
 Clean battery and terminals.
 Check the brake fluid level.
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79
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)R : Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
DESCRIPTION
7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 192 204 216 228 240
6 121824303642485460667278849096102108114120
IIIIIIIIII
IIIIIIIIIIIIIIIIII II
IIIIIIIIII
IIIIIIIIII
IIIIIIIIII
Replace every 10,000 miles (15,000 km) or 12 months
I IRI I R
IIIII
IIIIIIIIII GENERAL ITEMS
STEERING GEAR BOX, LINKAGE & BOOTS
/LOWER ARM BALL JOINT, UPPER ARM BALL
JOINT
POWER STEERING FLUID
POWER STEERING PUMP, BELT AND HOSES
DRIVE SHAFTS AND BOOTS
AIR CONDITIONING REFRIGERANT
CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOWER UNIT)
TRANSFER CASE OIL (AWD) *
2
REAR AXLE OIL (AWD) *
2
PROPELLAR SHAFT CLEAN, BOLT RETIGHTEN
(AWD)MILES X 1000
KILOMETERS X 1000
MONTHS
No.10
11
12
13
14
15
16
17
18*2: Transfer case oil and rear axle oil should be changed anytime they have been submerged in water.
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Maintenance10 7G040200AEN-EUMAINTENANCE UNDER SEVERE USAGE CONDITIONSSEVERE DRIVING CONDITIONS
A - Repeatedly driving short distance of less than 5 miles (8 km) in nor-
mal temperature or less than 10 miles (16 km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread
roads
D - Driving in areas using salt or other corrosive materials or in very cold
weatherE - Driving in sandy areas
F - Driving in heavy traffic area over 90°F (32°C)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 106 mph (170 km/h)
K - Frequently driving in stop-and-go conditionsENGINE OIL AND FILTER
AIR CLEANER FILTER
SPARK PLUGS
FRONT DISC BRAKE/PADS, CALIPERS AND ROTORS
REAR DISC BRAKE/PADS, PARKING BRAKE
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT, UPPER ARM BALL JOINT
DRIVE SHAFTS AND BOOTS
TRANSFER CASE OIL (AWD)
REAR AXLE OIL (AWD)
CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOWER UNIT)R
R
R
I
I
I
I
R
R
REVERY 3,000 MILES (5,000 KM) OR 3 MONTHS
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 30,000 MILES (48,000 KM)
EVERY 60,000 MILES (96,000 KM)
MORE FREQUENTLY
A, B, C, D, E, F, G, H, I, KC, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G, H, I
C, D, E, F, G, H, I, J
C, E, G, H, I, J
C, E, G, H, I, J
C, E
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE
INTERVALSDRIVING
CONDITION
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart
below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
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713
Maintenance
G051700AUNParking brakeInspect the parking brake system includ-
ing the parking brake pedal and cables.G051900AUNBrake discs, pads, calipers and
rotorsCheck the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.G052000AUNExhaust pipe and mufflerVisually inspect the exhaust pipes, muf-
fler and hangers for cracks, deterioration,
or damage. Start the engine and listen
carefully for any exhaust gas leakage.
Tighten connections or replace parts as
necessary.G052100AUNSuspension mounting boltsCheck the suspension connections for
looseness or damage. Retighten to the
specified torque.
G052200AUNSteering gear box, linkage &
boots/lower arm ball jointWith the vehicle stopped and engine off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.G052300AENPower steering pump, belt and
hosesCheck the power steering pump and
hoses for leakage and damage. Replace
any damaged or leaking parts immedi-
ately. Inspect the power steering belt (or
drive belt) for evidence of cuts, cracks,
excessive wear, oiliness and proper ten-
sion. Replace or adjust it if necessary.
G052400AUNDrive shafts and bootsCheck the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if nec-
essary, repack the grease.G052500AUNAir conditioning refrigerant Check the air conditioning lines and con-
nections for leakage and damage.
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719
Maintenance
POWER STEERING FLUIDG090100AENChecking the power steering fluid
level With the vehicle on level ground, check
the fluid level in the power steering reser-
voir periodically. The fluid should be
between MAX and MIN marks on the
side of the reservoir at the normal tem-
perature.
Before adding power steering fluid, thor-
oughly clean the area around the reser-
voir cap to prevent power steering fluid
contamination.
If the level is low, add fluid to the MAX
level.
✽ ✽
NOTICECheck that the fluid level is in the
"HOT" range on the reservoir. If the
fluid is cold, check that it is in the
"COLD" range.In the event the power steering system
requires frequent addition of fluid, the
vehicle should be inspected by an
authorized HYUNDAI dealer.
Use only the specified power steering
fluid. (Refer to "Recommended lubricants
or capacities" in section 9.)G090200AUNChecking the power steering
hoseCheck the connections for oil leaks, dam-
age and twists in the power steering
hose before driving.
CAUTION
 To avoid damage to the power
steering pump, do not operate the
vehicle for prolonged periods
with a low power steering fluid
level.
 Never start the engine when the
reservoir tank is empty.
 When adding fluid, be careful that
dirt does not get into the tank.
 Too little fluid can result in
increased steering effort and/or
noise from the power steering
system.
 The use of the non-specified fluid
could reduce the effectiveness of
the power steering system and
cause damage to it.
OEN076007N
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Maintenance34 7G200600AENTire replacement
If the tire is worn evenly, a tread wear
indicator will appear as a solid band
across the tread. This shows there is
less than 1/16 inch (1.6 mm) of tread
left on the tire. Replace the tire when
this happens.
Do not wait for the band to appear
across the entire tread before replac-
ing the tire.
OEN076053
Tread wear indicator
WARNING
- Replacing
tires
To reduce the chance or serious
or fatal injuries from an acci-
dent caused by tire failure or
loss of vehicle control:
 Replace tires that are worn,
show uneven wear, or are
damaged. Worn tires can
cause loss of braking effec-
tiveness, steering control, and
traction.
 Do not drive your vehicle with
too little or too much pressure
in your tires. This can lead to
uneven wear and tire failure.
 When replacing tires, never
mix radial and bias-ply tires
on the same car. You must
replace all tires (including the
spare) if moving from radial to
bias-ply tires.
(Continued)
(Continued)
 Using tires and wheel other
than the recommended sizes
could cause unusual handling
characteristics and poor vehi-
cle control, resulting in a seri-
ous accident.
 Wheels that do not meet
HYUNDAI’s specifications
may fit poorly and result in
damage to the vehicle or
unusual handling and poor
vehicle control.
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749
Maintenance
Description Fuse rating Protected component
DR LOCK 20A Power window main switch, Power tailgate relay, Tailgate lock actuator relay
STOP LP 15A Stop lamp switch
ADJ-PEDAL 15A Adjustable pedal relay
H/LP WASHER 20A -
FUEL LID 15A Fuel filler lid switch
RR FOG 15A -
FR WIPER 30A Front wiper motor
TILT & TELE 15A Tilt & Telescopic module
DRL 15A DRL relay
P/WDW LH 25A Driver safety window ECM, Rear power window switch LH
P/WDW RH 25A Front/Rear power window switch RH
MIRR HTD 10A Power outside mirror motor & defogger LH/RH, Front A/C control module (Defogger switch)
P/SEAT 30A IMS control module, Driver/Passenger seat manual switch, Front lumbar support switch
KEY SOL 10A AWD ECM, Back warning buzzer, PIC mechanical steering column lock, Key solenoid,
Weight classification module, Rear initiator LH/RH
DEICER 15A Windshield defogger relay
S/ROOF 15A Sunroof control module
RSE, SMART KEY 10A PIC immobilizer module, RSE module
15A Audio, USA set top box
15A Instrument cluster, Power window main switch, Door lamp, Room lamp, Data link connector, BCM,
Door warning switch, IMS control module, Front/Rear A/C control module, Foot lamp, Map lamp,
Electro chromic mirrorAUDIO 1
(MEMORY FUSE)
ROOM LP
(MEMORY FUSE)
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