cooling HYUNDAI XG350 2005 User Guide

1
FEATURES OF YOUR HYUNDAI
89
Recirculation mode :
Air from within the passenger compartment will
be drawn through the heating system and heated
or cooled according to the function selected.
Exhaust gas cutoff mode :
Air enters the vehicle from the outside.
But if exhaust gas enters the vehicle from the
outside, the exhaust gas cutoff mode ( ) is
automatically converted to the ( ) mode, to
prevent exhaust gas from entering the vehicle.NOTE:o It should be noted that prolonged opera-
tion of the heating system in recircula-
tion mode ( ) will give rise to misting
of the windshield and side windows and
the air within the passenger compart-
ment will become stale. In addition, pro-
longed use of the air conditioning with
the recirculation mode ( ) selected
may result in the air within the passenger
compartment becoming excessively dry.
o When the ignition switch is turned "ON",
the air intake control will change to ( )
mode (regardless of switch position).
This is normal operation. The air intake
control operates in "AUTO" mode when
turning the ignition to the ON position if
the "AUTO" mode was used before shut-
ting off the engine.
B980D01Y-AATHeating and Cooling System OffPress the "OFF" button to stop the operation of
the heating and cooling system.
CAUTION:
If the windows fog up with the Recircula-
tion or A.Q.S mode selected, set the air
intake control to the Fresh air position or
A.Q.S control to "OFF".
!
B980E01L-GATAir Flow Control
HXG505J
This is used to direct the flow of air. Air can be
directed to the floor, dashboard outlets, or
windshield. Four symbols are used to represent
Face, Bi-Level, Floor and Floor-Defrost air
position.
xgflhma-1.p656/16/04, 3:04 PM 89

DRIVING YOUR HYUNDAI
132
WINTER DRIVING
C160B01A-AATSnowy or Icy ConditionsTo drive your vehicle in deep snow, it may be
necessary to use snow tires or to install tire
chains on your tires. If snow tires are needed,
it is necessary to select tires equivalent in size
and type of the original equipment tires. Failure
to do so may adversely affect the safety and
handling of your car. Furthermore, speeding,
rapid acceleration, sudden brake applications,
and sharp turns are potentially very hazardous
practices.
During deceleration, use engine braking to the
fullest extent. Sudden brake applications on
snowy or icy roads may cause skids to occur.
You need to keep sufficient distance between
the vehicle in operation in front and your vehicle.
Also, apply the brake gently. It should be noted
that installing tire chains on the tire will provide
a greater driving force, but will not prevent side
skids.NOTE:Tire chains are not legal in all states. Check
state laws before fitting tire chains.
C160C01A-AATUse High Quality Ethylene Glycol
CoolantYour Hyundai is delivered with high quality
ethylene glycol coolant in the cooling system. It
is the only type of coolant that should be used
because it helps prevent corrosion in the cool-
ing system, lubricates the water pump and
prevents freezing. Be sure to replace or replen-
ish your coolant in accordance with the main-
tenance schedule in Section 5. Before winter,
have your coolant tested to assure that its
freezing point is sufficient for the temperatures
anticipated during the winter.C160D01A-AATCheck Battery and CablesWinter puts additional burdens on the battery
system. Visually inspect the battery and cables
as described in Section 6. The level of charge
in your battery can be checked by your Hyundai
dealer or a service station.
C160A01A-AATThe more severe weather conditions of winter
result in greater wear and other problems. To
minimize the problems of winter driving, you
should follow these suggestions:
xgflhma-2.p656/16/04, 3:00 PM 13

34WHAT TO DO IN AN EMERGENCY
IF THE ENGINE OVERHEATS
WARNING:
While the engine is running, keep hair,
hands and clothing away from moving parts
such as the fan and drive belts to prevent
injury.
5. If the water pump drive belt is broken or
engine coolant is leaking out, stop the engine
immediately and call the nearest Hyundai
dealer for assistance.
WARNING:
Do not remove the radiator cap when the
engine is hot. This can allow coolant to be
blown out of the opening and cause seri-
ous burns.
6. If you cannot find the cause of the overheat-
ing, wait until the engine temperature has
returned to normal. Then, if coolant has been
lost, carefully add coolant to the reservoir to
bring the fluid level in the reservoir up to the
halfway mark.
7. Proceed with caution, keeping alert for fur-
ther signs of overheating. If overheating
happens again, call a Hyundai dealer for
assistance.
CAUTION:
Serious loss of coolant indicates there is a
leak in the cooling system and this should
be checked as soon as possible by a Hyundai
dealer.
!!
!
D030A01L-AATIf your temperature gauge indicates overheat-
ing, you experience a loss of power, or hear loud
pinging or knocking, the engine is probably too
hot. If this happens, you should:
1. Pull off the road and stop as soon as it is safe
to do so.
2. Place the gear selector lever in "P" and set
the parking brake. If the air conditioning is on,
turn it off.
3. If engine coolant is running out under the car
or steam is coming out from the hood, stop
the engine. Do not open the hood until the
coolant has stopped running or the steaming
has stopped. If there is no visible loss of
engine coolant and no steam, leave the
engine running and check to be sure the
engine cooling fan is operating. If the fan is
not running, turn the engine off.
4. Check to see if the water pump drive belt is
missing. If it is not missing, check to see that
it is tight. If the drive belt seems to be
satisfactory, check for coolant leaking from
the radiator, hoses or under the car. (If the
air conditioning had been in use, it is normal
for cold water to be draining from it when you
stop).
xgflhma-3.p656/16/04, 3:00 PM 4

6
DO-IT-YOURSELF MAINTENANCE
6
CHECKING AND CHANGING THE
ENGINE COOLANT!
Ambient
temperature
°C ( °F)
-15 (5)
-25 (-13)
-35 (-31)
-45 (-49)
65%
60%
50%
40% 35%
40%
50%
60%Water Antifreeze
solution Engine Coolant concentration
G050B01A-AATRecommended Engine CoolantUse a high quality ethylene-glycol coolant in a
50/50 mix with water. The engine coolant should
be compatible with aluminum engine parts.
Additional corrosion inhibitors or additives should
not be used. The cooling system must be
maintained with the correct concentration and
type of engine coolant to prevent freezing and
corrosion. Never allow the concentration of
antifreeze to exceed the 60% level or go below
the 35% level, or damage to the cooling system
may result. For proper concentration when
adding or replacing the engine coolant, refer to
the following table.
G050B01L G050A01A-AAT
WARNING:
Do not remove the radiator cap when the
engine is hot. When the engine is hot, the
engine coolant is under pressure and may
erupt through the opening if the cap is
removed. You could be seriously burned if
you do not observe this precaution. Do not
remove the radiator cap until the radiator is
cool to the touch.
xgflhma-6.p656/16/04, 2:58 PM 6

6
DO-IT-YOURSELF MAINTENANCE
7
G050D02A-AATTo Change the Engine CoolantThe engine coolant should be changed at those
intervals specified in the vehicle maintenance
schedule in Section 5.
G050C01A-AATTo Check the Coolant LevelThe coolant level can be seen on the side of the
plastic coolant reservoir. The level of the cool-
ant should be between the "L" and "F" lines on
the reservoir when the engine is cool. If the level
is below the "L" mark, add engine coolant to
bring it up between "L" and "F". If the level is low,
inspect for coolant leaks and recheck the fluid
level frequently. If the level drops again, visit
your Hyundai dealer for an inspection and
diagnosis of the reason.
G050C01L
CAUTION:
Engine coolant can damage the finish of
your car. If you spill engine coolant on the
car, wash it off thoroughly with clean water.
1. Park the car on level ground, set the park-
ing brake and remove the radiator cap when
cool.
2. Be sure your drain receptacle is in place.
Open the drain cock on the radiator. Allow all
the engine coolant to drain from the cooling
system, then securely close the drain cock.
3. Check Section 9 for the capacity of the
cooling system in your car. Then, following
the manufacturer's directions on the engine
coolant container, add the appropriate quan-
tity of coolant to the radiator.
!
4. Turn the radiator cap counterclockwise with-
out pressing down on it, until it stops. This
relieves any pressure remaining in the cool-
ing system. And remove the radiator cap by
pushing down and turning counterclock-
wise.
Now fill the radiator with clean demineralized
or distilled water. Continue to add clean
demineralized or distilled water in small quan-
tities until the fluid level stays up in the
radiator neck.
G050D01L
xgflhma-6.p656/16/04, 2:58 PM 7

6
DO-IT-YOURSELF MAINTENANCE
8
SPARK PLUGSG060A02Y-AATYour engine was originally equipped with plati-
num-tipped spark plugs.
Platinum-tipped spark plugs will last longer than
conventional type spark plugs and can be
identified by blue lines on the ceramic shell.NOTE:Do not clean or regap platinum-tipped spark
plugs.
G060A01LG060B04L-AAT
Replacing the Spark PlugsThe spark plugs should be changed at the
intervals specified in the vehicle maintenance
schedule in Section 5 or whenever engine
performance indicates they should be changed.
Symptoms that suggest poor spark plug perfor-
mance include engine misfiring under load, loss
of fuel economy, poor acceleration, etc. When
spark plugs are replaced, always use spark
plugs recommended by Hyundai. The use of
other spark plugs can result in loss of perfor-
mance, radio interference or engine damage.RC10PYP4 (CHAMPION)
RC10PYPB4 (CHAMPION)
PFR5N-II (NGK)
0.039~0.043 in. (1.0~1.1 mm)
Recommended Spark Plugs:
!
5. Start the engine, top off the radiator with
water and then add coolant to the reservoir
until the level is between "LOW" and "FULL".
6. Replace the radiator and reservoir caps and
check to be sure the drain cocks are fully
closed and not leaking.
G050D02L
WARNING:
The cooling fan is controlled by engine
coolant temperature and may sometimes
operate even when the engine is not run-
ning. Use extreme caution when working
near the blades of the coolant fan so that
you are not injured by a rotating fan blade.
As the engine coolant temperature de-
creases, the fan will automatically shut off.
This is a normal condition.(3.5V6)
xgflhma-6.p656/16/04, 2:58 PM 8

6
DO-IT-YOURSELF MAINTENANCE
12
CHECKING THE BRAKES
!
WARNING:
The cooling fan is controlled by engine
coolant temperature and may sometimes
operate even when the engine is not run-
ning. Use extreme caution when working
near the blades of the cooling fan, so that
you are not injured by a rotating fan blade.
As the engine coolant temperature de-
creases, the fan will automatically shut off.
This is a normal condition.
G110D03Y
Fluid level should be within "HOT" range
4. If the transaxle fluid level is low, use a funnel
to add transaxle fluid through the dipstick
tube until the level reaches the "HOT" range.
Do not overfill.
G120A01A-AAT
CAUTION:
Because brakes are essential to the safe
operation of the car, it is suggested that
they be checked and inspected by your
Hyundai dealer. The brakes should be
checked and inspected for wear at those
intervals specified in the vehicle mainte-
nance schedule in Section 5.
While the engine is idling, apply the brakes and
move the gear selector lever from "P" to each
of its other positions -- "R", "N", "D" -- and then
to "N" with the engine still idling:
1. Open the hood, being careful to keep hands,
long hair and clothing clear of any moving
parts.
2. Remove the transaxle dipstick, wipe it clean,
reinsert the dipstick as far as it will go, then
remove it again. Now check the fluid level on
the dipstick. It should be in the "HOT" range
on the dipstick.
3. Return the gear selector to the "P" position.
HXG556J
!
Park the car on level ground with the parking
brake engaged. When the transaxle fluid level
is checked, the transaxle fluid should be at normal
operating temperature and the engine idling.
xgflhma-6.p656/16/04, 2:58 PM 12

6
DO-IT-YOURSELF MAINTENANCE
14
AIR CONDITIONING CARE
G140D02A-AATChecking the Compressor Drive BeltWhen the air conditioning is being used regu-
larly, the compressor drive belt tension should
be checked at least once a month with the
engine turned off.
To check the drive belt tension, press down on
the belt halfway between the engine crankshaft
and compressor pulleys. Pressing with your
finger, you should not be able to deflect this belt
anymore than 1/3 of an inch. If the belt is too
loose, have it adjusted by your Hyundai dealer.
G140D02L
Crank shaft pulley
A/C pulley Power steering pulley
Generator
G140A01A-AATKeeping the Condenser CleanThe air conditioning condenser (and engine
radiator) should be checked periodically for
accumulation of dirt, dead insects, leaves, etc.
These can interfere with maximum cooling ef-
ficiency. When removing such accumulations,
brush or hose them away carefully to avoid
bending the cooling fans.
G140B01A-AATChecking the Air Conditioning Opera-
tion1. Start the engine and let it run at a fast idle for
several minutes with the air conditioning set
at the maximum cold setting.
2. If the air coming out of the in-dash vents is
not cold, have the air conditioning system
inspected by your Hyundai dealer.
CAUTION:
Running the air conditioning system for
extended periods of time with a low refrig-
erant level may damage the compressor.
!
G140C01A-AATLubricationTo lubricate the compressor and the seals in the
system, the air conditioning should be run for at
least 10 minutes each week. This is particularly
important during cool weather when the air
conditioning system is not otherwise in use.
xgflhma-6.p656/16/04, 2:58 PM 14

6
DO-IT-YOURSELF MAINTENANCE
20
POWER STEERING FLUID LEVEL
CHECKING ELECTRIC COOLING
FANS!
G250A01A-AATFOR MORE INFORMATION ABOUT
YOUR HYUNDAIIf you desire additional information about main-
taining and servicing your Hyundai, you may
purchase a factory Shop Manual at your Hyundai
dealer's parts department. This is the same
manual used by dealership technicians and
while it is highly technical it can be useful in
obtaining a better understanding of your car and
how it works.G240A01A-AATPOWER STEERING HOSESIt is suggested that you check the power steer-
ing hose connections for fluid leakage at regular
intervals. The power steering hoses should be
replaced if there is severe surface cracking,
scuffing or worn spots. Deterioration of the hose
could cause premature failure.
G230A01L-AAT
G220B01A-AAT
Checking Engine Cooling FanThe engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.G220A01A-AAT
G220C01A-AATChecking Condenser Cooling FanThe condenser coolant fan should come on
automatically whenever the air conditioning is in
operation.
WARNING:
The cooling fan is controlled by engine
coolant temperature and may sometimes
operate even when the engine is not run-
ning. Use extreme caution when working
near the blades of the coolant fan, so that
you are not injured by a rotating fan blade.
As the engine coolant temperature de-
creases the fan will automatically shut off.
This is a normal condition.
The power steering fluid level should be checked
regularly.
To check the power steering fluid level, be sure
the ignition is "OFF", then check to make certain
that the power steering fluid level is between the
"MAX" and "MIN" level markings on the fluid
reservoir.
NOTE:Grinding noise from the power steering
pump may be heard immediately after the
engine is started in extremely cold condi-
tions (below -4°F). If the noise stops during
warm up, there is no abnormal function in
the system. It is due to a power steering
fluid characteristic in extremely cold condi-
tions.
HXG2006
Recommended FluidUse PSF-3 fluid.NOTE:Do not start the engine when the power
steering oil reservoir is empty.
xgflhma-6.p656/16/04, 2:59 PM 20

10
INDEX
2
CCare of Cassette Tapes .................................................................1-116
Cassette Tape Player Operation (H940A)........................................1-98
Catalytic Converter............................................................................. 7-3
CD Auto Changer .............................................................................1-73
CD Auto Changer (H940A, H940C) ......... 1-103 ~ 1-105, 1-112 ~ 1-114
Child-Protector Rear Door Lock ......................................................... 1-6
Child Restraint System.......................................................... 1-24 ~ 1-30
Cigarette Lighter................................................................................1-53
Clock .................................................................................................1-51
Combination Light
Headlight flasher ..........................................................................1-47
Headlight switch...........................................................................1-46
High-beam switch........................................................................1-47
Lane change signal ......................................................................1-46
Turn signal operation ...................................................................1-46
Compact Disc Player Operation (H940A, H940C)
.......................................................... 1-100 ~ 1-102, 1-109 ~ 1-111
Cooling Fans.....................................................................................6-20
Corrosion Protection
Cleaning the interior.............................................................. 4-5 ~ 4-6
Protecting your Hyundai from corrosion........................................ 4-2
Washing and waxing..................................................................... 4-4
Cruise Control........................................................................ 1-75 ~ 1-77 A
Accessory Box ..................................................................................1-72
Air Bag................................................................................... 1-31 ~ 1-37
Air Cleaner Filter................................................................................. 6-9
Air Conditioning
Care.............................................................................................6-14
Operation............................................................................ 1-84, 6-14
Switch..........................................................................................1-82
Antenna...........................................................................................1-118
Ashtray ..............................................................................................1-54
Automatic Heating and Cooling Control System ...................1-86 ~ 1-91
B
Battery...............................................................................................2-13
Bi-Level Heating ................................................................................1-83
Brake
Anti-lock brake system......................................................... 2-8 ~ 2-9
Checking the brakes ....................................................................6-12
Fluid.............................................................................................6-13
Pedal clearance...........................................................................6-17
Pedal freeplay ..............................................................................6-16
Practices ........................................................................... 2-10 ~ 2-11
Breaking-In your New Hyundai ........................................................... 1-3
Bulbs Wattage...................................................................................6-31
xgflhma-10.p656/16/04, 3:01 PM 2