drive INFINITI FX35 2004 Owners Manual

AT-310
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
DISASSEMBLY
1. Compress snap ring using 2 flat-bladed screwdrivers.
2. Remove front carrier assembly and input clutch assembly from
rear internal gear.
3. Remove front carrier assembly from input clutch assembly.
a. Remove bearing race from front carrier assembly.
b. Remove snap ring from front carrier assembly.
CAUTION:
Do not expand snap ring excessively.
4. Disassemble input clutch assembly.
a. Remove O-ring and seal rings from input clutch assembly.
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REPAIR FOR COMPONENT PARTS
AT-311
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Revision: 2004 November 2004 FX35/FX45
b. Remove needle bearing from input clutch assembly.
c. Using a flat-bladed screwdriver, remove snap ring from input
clutch drum.
d. Remove drive plates, driven plates and retaining plate from input
clutch drum.
INSPECTION
Front Carrier Snap Ring

Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the snap ring.
Input Clutch Snap Ring

Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the input clutch assembly.
Input Clutch Drum

Check for deformation, fatigue or damage or burns.
CAUTION:
If necessary, replace the input clutch assembly.
Input Clutch Drive Plates

Check facing for burns, cracks or damage.
CAUTION:
If necessary, replace the input clutch assembly.
Input Clutch Retaining Plates and Driven Plates

Check facing for burns, cracks or damage.
CAUTION:
If necessary, replace the input clutch assembly.
Front Carrier

Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the front carrier assembly.
Rear Internal Gear

Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the rear internal gear assembly.
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AT-312
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
ASSEMBLY
1. Install input clutch.
a. Install drive plates, driven plates and retaining plate in input
clutch drum.
CAUTION:
Take care with order of plates.
b. Using a flat-bladed screwdriver, install snap ring in input clutch
drum.
c. Install needle bearing in input clutch assembly.
CAUTION:
Apply petroleum jelly to needle bearing.
d. Install O-ring and seal rings in input clutch assembly.
CAUTION:

Do not reuse O-ring and seal rings.

Apply ATF to O-ring.

Apply petroleum jelly to seal rings.
2. Install front carrier assembly.
a. Install snap ring to front carrier assembly.
CAUTION:
Do not expand snap ring excessively.
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REPAIR FOR COMPONENT PARTS
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Revision: 2004 November 2004 FX35/FX45
b. Install bearing race in front carrier assembly.
CAUTION:
Apply petroleum jelly to bearing race.
c. Install front carrier assembly to input clutch assembly.
3. Compress snap ring using 2 flat-bladed screwdrivers.
4. Install front carrier assembly and input clutch assembly to rear
internal gear.
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REPAIR FOR COMPONENT PARTS
AT-315
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Revision: 2004 November 2004 FX35/FX45
3. Remove high and low reverse clutch hub from mid sun gear
assembly.
a. Remove needle bearing from high and low reverse clutch hub.
4. Remove rear sun gear assembly from mid sun gear assembly.
a. Using a flat-bladed screwdriver, remove snap ring from rear sun
gear.
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REPAIR FOR COMPONENT PARTS
AT-317
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Revision: 2004 November 2004 FX35/FX45
ASSEMBLY
1. Install seal rings to mid sun gear.
CAUTION:

Do not reuse seal rings.

Apply petroleum jelly to seal rings.
2. Install 1st one-way clutch to rear sun gear.
CAUTION:
Apply petroleum jelly to 1st one-way clutch.
3. Using a flat-bladed screwdriver, install snap ring to rear sun
gear.
4. Install rear sun gear assembly to mid sun gear assembly.
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AT-320
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
High and Low Reverse ClutchACS007HB
COMPONENTS
VQ35DE models
VK45DE models
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1. High and low reverse clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate 6. Bearing race
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1. High and low reverse clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate 6. Bearing race

REPAIR FOR COMPONENT PARTS
AT-321
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Revision: 2004 November 2004 FX35/FX45
DISASSEMBLY
1. Remove bearing race from high and low reverse clutch drum.
2. Using a flat-bladed screwdriver, remove snap ring from high and
low reverse clutch drum.
3. Remove drive plates, driven plates and retaining plate from high
and low reverse clutch drum.
INSPECTION

Check the following, and replace high and low reverse clutch assembly if necessary.
High and Low Reverse Clutch Snap Ring

Check for deformation, fatigue or damage.
High and Low Reverse Clutch Drive Plates

Check facing for burns, cracks or damage.
High and Low Reverse Clutch Retaining Plates and Driven Plates

Check facing for burns, cracks or damage.
ASSEMBLY
1. Install drive plates, driven plates and retaining plate in high and low reverse clutch drum.
CAUTION:
Take care with order of plates.
2. Using a flat-bladed screwdriver, install snap ring in high and low
reverse clutch drum.
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REPAIR FOR COMPONENT PARTS
AT-323
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Revision: 2004 November 2004 FX35/FX45
Direct ClutchACS007HC
COMPONENTS
VQ35DE models
VK45DE models
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1. Direct clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate
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1. Direct clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate

AT-324
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
DISASSEMBLY
1. Using a flat-bladed screwdriver, remove snap ring from direct
clutch drum.
2. Remove drive plates, driven plates and retaining plate from
direct clutch drum.
INSPECTION

Check the following, and replace direct clutch assembly if necessary.
Direct Clutch Snap Ring

Check for deformation, fatigue or damage.
Direct Clutch Drive Plates

Check facing for burns, cracks or damage.
Direct Clutch Retaining Plates and Driven Plates

Check facing for burns, cracks or damage.
ASSEMBLY
1. Install drive plates, driven plates and retaining plate in direct clutch drum.
CAUTION:
Take care with order of plates.
2. Using a flat-bladed screwdriver, install snap ring in direct clutch
drum.
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