brake INFINITI FX35 2004 Service Manual

ASSEMBLY
AT-327
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2004 November 2004 FX35/FX45
9. Install return spring to servo assembly.
10. Install servo assembly in transmission case.
11. Using snap ring pliers, install snap ring to transmission case.
12. Install lip seal and D-ring in reverse brake piston.
CAUTION:

Do not reuse lip seal and D-ring.

Apply petroleum jelly to lip seal.

Apply ATF to D-ring.
13. Install reverse brake piston in transmission case.
SCIA5717E
SCIA2334E
SCIA2333E
SCIA2795E
SCIA2325E

ASSEMBLY
AT-329
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2004 November 2004 FX35/FX45
18. Install reverse brake drive plates, driven plates and dish plate in
transmission case.
CAUTION:
Take care with order of plates.
19. Assemble N-spring.
20. Install reverse brake retaining plate in transmission case.
21. Install snap ring in transmission case.
SCIA5250E
SCIA3179E
SCIA2439E

AT-330
ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
22. Measure clearance between retaining plate and snap ring. If not
within specified clearance, select proper retaining plate.
23. Install needle bearing to transmission case.
CAUTION:
Apply petroleum jelly to needle bearing.
24. Install revolution sensor to transmission case.
CAUTION:

Do not subject it to impact by dropping or hitting it.

Do not disassemble.

Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.

Do not place in an area affected by magnetism.
25. As shown in the right figure illustration, use the drift to drive rear
oil seal into the rear extension (2WD models) or adapter case
(AWD models) until it is flush.
CAUTION:

Apply ATF to rear oil seal.

Do not reuse rear oil seal.Specified clearance “A”:
Standard: 0.7 - 1.1mm (0.028 - 0.043 in)
Retaining plate:
Refer to AT- 3 5 0 , "
Reverse Brake" .
SCIA3129E
SCIA5031E
: 5.8 N·m (0.59 kg-m, 51 in-lb)
SCIA2320E
SCIA5477E

AT-334
ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
iii. Tighten adapter case assembly mounting bolts to specified
torque. (With bracket.)
CAUTION:
Do not reuse self-sealing bolt.
35. Install needle bearing in drum support.
CAUTION:
Apply petroleum jelly to needle bearing.
36. Install direct clutch assembly in reverse brake.
CAUTION:
Make sure that drum support edge surface and direct clutch
inner boss edge surface come to almost same place.
37. Install high and low reverse clutch assembly in direct clutch.Adapter case assembly mounting bolt:
: 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt:
: 61 N·m (6.2 kg-m, 45 ft-lb)
SCIA5182E
SCIA5198E
SCIA5019E
SCIA2306E

ASSEMBLY
AT-337
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2004 November 2004 FX35/FX45
46. Install front carrier assembly (With input clutch assembly and
rear internal gear.) to rear carrier assembly.
47. Install seal rings in input clutch assembly.
CAUTION:

Do not reuse seal rings.

Apply petroleum jelly to seal rings.
48. Install band servo anchor end pin and lock nut in transmission
case.
CAUTION:
Do not reuse band servo anchor end pin.
49. Install brake band in transmission case.
CAUTION:
Assemble it so that identification to avoid incorrect installa-
tion faces servo side.
50. Install front sun gear to front carrier assembly.
CAUTION:
Apply ATF to front sun gear bearing and 3rd one-way clutch
end bearing.
SCIA5015E
SCIA2470E
SCIA5016E
SCIA5498E
SCIA5014E

AT-338
ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
51. Install needle bearing to front sun gear.
CAUTION:
Apply petroleum jelly to needle bearing.
52. Adjust brake band tilting using clips so that brake band contacts
front sun gear drum evenly.
53. Adjust brake band.
a. Loosen lock nut.
b. Tighten band servo anchor end pin to specified torque.
c. Back of band servo anchor end pin three turns.
d. Holding band servo anchor end pin, tighten lock nut to specified
torque.
AdjustmentACS007HE
TOTAL END PLAY

Measure clearance between front sun gear and bearing race for
oil pump cover.

Select proper thickness of bearing race so that end play is within
specifications.
SCIA2808E
SCIA5033E
: 5.0 N·m (0.51 kg-m, 44 in-lb)
: 46 N·m (4.7 kg-m, 34 ft-lb)
SCIA5498E
SCIA2810E

AT-342
ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
5. Tighten oil pump mounting bolts to specified torque.
CAUTION:
Apply ATF to oil pump bushing.
6. Install O-ring to input clutch assembly.
CAUTION:

Do not reuse O-ring.

Apply ATF to O-ring.
7. Install converter housing to transmission case.
CAUTION:
Do not reuse self-sealing bolt.
8. Make sure that brake band does not close turbine revolution
sensor hole.
9. Install control valve with TCM.
a. Install A/T fluid temperature sensor 2 to bracket.: 48 N·m (4.9 kg-m, 35 ft-lb)
SCIA2300E
SCIA5011E
Converter housing mounting bolt:
: 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt:
: 61 N·m (6.2 kg-m, 45 ft-lb)
SCIA3427E
SCIA5034E
SCIA5264E

AT-350
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2004 November 2004 FX35/FX45

At closed throttle, the accelerator opening is less than 1/8 condition.
Stall SpeedACS002S6
Line PressureACS002S7
A/T Fluid Temperature SensorACS007HG
Turbine Revolution SensorACS007HH
Vehicle Speed Sensor A/T (Revolution Sensor)ACS007HI
Reverse BrakeACS007HJ
*: Always check with the Parts Department for the latest parts information.Engine modelVQ35DE
Stall speed2,650 - 2,950 rpm
Engine modelVK45DE
Stall speed2,300 - 2,600 rpm
Engine speedLine pressure kPa (kg/cm
2 , psi)
R position D, M positions
At idle speed 392 - 441 (4.0 - 4.5, 57 - 64) 373 - 422 (3.8 - 4.3, 54 - 61)
At stall speed 1,700 - 1,890 (17.3 - 19.3, 247 - 274) 1,310 - 1,500 (13.3 - 15.3, 190 - 218)
Name Condition CONSULT-II “DATA MONITOR” (Approx.) (V) Resistance (Approx.) (kΩ)
A/T fluid temperature sensor 10°C (32°F) 2.2 15
20°C (68°F) 1.8 6.5
80°C (176°F) 0.6 0.9
A/T fluid temperature sensor 20°C (32°F) 2.2 10
20°C (68°F) 1.7 4
80°C (176°F) 0.45 0.5
Name Condition Data (Approx.)
Turbine revolution
sensor 1When running at 50 km/h (31 MPH) in 4th speed with the closed throttle position switch
“OFF”.
1.3 (kHz)
Turbine revolution
sensor 2When moving at 20 km/h (12 MPH) in 1st speed with the closed throttle position switch
“OFF”.
Name Condition Data (Approx.)
Revolution sensor When moving at 20 km/h (12 MPH). 185 (Hz)
Thickness of retaining platesThickness mm (in) Part number*
4.2 (0.165)
4.4 (0.173)
4.6 (0.181)
4.8 (0.189)
5.0 (0.197)
5.2 (0.205) 31667 90X14
31667 90X15
31667 90X16
31667 90X17
31667 90X18
31667 90X19

BL-110
INTELLIGENT KEY SYSTEM
Revision: 2004 November 2004 FX35/FX45
26 P/L Stop lamp switch —Brake pedal depressed (ON) 5
Brake pedal not depressed (OFF) 0
27 L/W Ignition knob switch —Press ignition knob. 12
Return ignition knob to LOCK position. 0
28 W/B Door unlock sensor — Door is locking → unlock 5 → 0
29 GYDoor request switch
(back door)—Back door request switch operation:
Press (ON)0
Other than the above (OFF) 5
31 Y/B Steering lock unit ground — — 0
32 R/BSteering lock unit com-
municationLOCKPress ignition knob with Intelligent Key
inside vehicle.
Other than the above 5
35 LGInside key antenna (+)
signal
(Dashboard)
LOCKAny door open → Close (Door switch:
ON → OFF)
Ignition knob switch: ON (press ignition
knob.)
36 PUInside key antenna (-)
signal
(Dashboard)
37 G Outside antenna RH (+)
LOCKPassenger door request switch opera-
tion (Switch: ON)
38PU/
WOutside antenna RH (-)
39 R/Y Detention switch LOCKA/T selector lever in “P” position. 0
A/T selector lever in other position. Battery voltage
40BR/
WDoor lock relay LOCKDoor request switch (passenger side)
pressedBattery voltage → 0 → Battery
voltage Te r -
minal
No.Wire
colorItemMeasuring condition
Standard (V)
Approx. Ignition knob
positionOperation or conditions
SIIA1911J
SIIA1910J
SIIA1910J

BL-116
INTELLIGENT KEY SYSTEM
Revision: 2004 November 2004 FX35/FX45
ACTIVE TEST
ACC SW [ON/OFF]Displays status (Ignition switch ACC position: ON/Ignition switch OFF position:
OFF) as judged from ignition switch signal.
DOOR STAT SW [ON/OFF] Displays status from door unlock sensor ON/OFF condition.
STOP LAMP SW [ON/OFF]Displays status (Brake pedal depress: ON/brake pedal not depress: OFF) as
judged from stop lamp switch signal.
P RANGE SW [ON/OFF] Displays status from park/neutral position switch ON/OFF condition.
BD OPEN SW [ON/OFF]Displays status (Back door open: ON/Back door closed: OFF) as judged from back
door opener switch signal.
CAN COMM [ON/OFF] Display CAN communication system.
CAN CIRC 1 [ON/OFF] Display CAN communication system.
CAN CIRC 2 [ON/OFF] Display CAN communication system.
CAN CIRC 3 [ON/OFF] Display CAN communication system.
CAN CIRC 4 [ON/OFF] Display CAN communication system.Monitor item [OPERATION] Description
Monitor item Description
DOOR LOCK/UNLOCKThis test is able to check all door lock actuators lock/unlock operation. These
actuators lock when “ON” on CONSULT-II screen is touched.
OUTSIDE BUZZERThis test is able to check Intelligent Key warning buzzer operation. The buzzer will
be activated on when “ON” on CONSULT-II screen is touched.
INSIDE BUZZERThis test is able to check buzzer (bultin combination meter) operation. The buzzer
will be activated on when “ON” on CONSULT-II screen is touched.
INDICATORThis test is able to check warning lamp operation. The lamp will be turned on
when “ON” on CONSULT-II screen is touched.