tank INFINITI FX35 2004 Service Manual

MA-6
GENERAL MAINTENANCE
Revision: 2004 November 2004 FX35/FX45
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).Parking brakeCheck that the pedal has the proper travel and make sure that the vehicle is
held securely on a fairly steep hill when only the parking brake is applied.PB-2
Automatic transmis-
sion "Park" mecha-
nismCheck that the lock release button on the selector lever operates properly and
smoothly. On a fairly steep hill check that the vehicle is held securely with the
selector lever in the P (Park) position without applying any brakes.— ItemReference page
ItemReference page
Windshield washer
fluidCheck that there is adequate fluid in the tank. —
Engine coolant levelCheck the coolant level when the engine is cold.MA-15
, MA-21
Radiator and hosesCheck the front of the radiator and clean off any dirt, insects, leaves, etc., that
may have accumulated. Make sure the hoses have no cracks, deformation,
deterioration or loose connections.—
Brake fluid levelMake sure that the brake fluid level is between the “MAX” and “MIN” lines on
the reservoir.MA-34

BatteryCheck the fluid level in each cell. It should be between the “MAX” and “MIN”
lines. Vehicles operated in high temperatures or under severe conditions
require frequent checks of the battery fluid level.SC-5, "
CHECKING
ELECTROLYTE LEVEL"
Engine drive beltsMake sure that no belt is frayed, worn, cracked or oily.MA-14, MA-21
Engine oil levelCheck the level on the oil level gauge after parking the vehicle on a level spot
and turning off the engine.MA-17, MA-24
Power steering fluid
level and linesCheck the level on the dipstick with the engine off. Check the lines for improper
attachment, leaks, cracks, etc.MA-36
Exhaust systemMake sure there are no loose supports, cracks or holes. If the sound of the
exhaust seems unusual or there is a smell of exhaust fumes, immediately
locate the trouble and correct it.MA-28
UnderbodyThe underbody is frequently exposed to corrosive substances such as those
used on icy roads or to control dust. It is very important to remove these sub-
stances, otherwise rust will form on the floor pan, frame, fuel lines and around
the exhaust system. At the end of winter, the underbody should be thoroughly
flushed with plain water, being careful to clean those areas where mud and dirt
can easily accumulate.—
Fluid leaksCheck under the vehicle for fuel, oil, water or other fluid leaks after the vehicle
has been parked for a while. Water dripping from the air conditioner after use is
normal. If you should notice any leaks or gasoline fumes are evident, check for
the cause and correct it immediately.—

MA-12
RECOMMENDED FLUIDS AND LUBRICANTS
Revision: 2004 November 2004 FX35/FX45
RECOMMENDED FLUIDS AND LUBRICANTSPFP:00000
Fluids and Lubricants ALS000G8
*1: For further details, see “SAE Viscosity Number”.
*2: Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and
automatic transmission durability, and may damage the automatic transmission, which is not covered by the INFINITI new
vehicle limited warranty.
*3: For hot climates, viscosity SAE 90 is suitable for ambient temperatures above 0°C (32°F).
*4: DEXRON
TM III/ MERCONTM or equivalent may also be used. Outside the continental United States and Alaska contact an INFINITI
dealer for more information regarding suitable fluids, including recommended brand(s) of DEXRON TM III/ MERCONTM automatic trans-
mission fluid.
*5: For Canada, NISSAN Automatic Transmission Fluid (ATF), DEXRON
TM III/ MERCONTM , or equivalent ATF may also be used.
*6: Available in mainland U.S.A. through your INFINITI dealer.Capacity (Approximate)
Recommended Fluids/Lubricants
US measureImp mea-
sureLiter
Engine oil
Drain and
refillWith oil fil-
ter changeVK45DE 6-3/4 qt 5-5/8 qt 6.4 For VK45DE engine

API Certification Mark*1

API grade SJ or SL, Energy Conserving*1

ILSAC grade GF-II & GF-III*1
For VQ35DE engine

API Certification Mark*1

API grade SG/SH, Energy Conserving I & II or
API grade SJ or SL, Energy Conserving*1

ILSAC grade GF-I, GF-II & GF-III *1 VQ35DE 5 qt 4 - 1/8 qt 4.7
Without oil
filter
changeVK45DE 6-1/8 qt 5-1/8 qt 5.8
VQ35DE 4-5/8 qt 3-7/8 qt 4.4
Dry engine (Overhaul)VK45DE 7-5/8 qt 6-3/8 qt 7.2
VQ35DE 5-3/4 qt 4-3/4 qt 5.4
Cooling
systemWith res-
ervoir tankVK45DE 10-5/8 qt 8-3/4 qt 10.0
Genuine NISSAN Long Life Antifreeze/ Coolant
or equivalent VQ35DE 9-1/8 qt 7-5/8 qt 8.6
Reservoir
tankVK45DE 7/8 qt 3/4 qt 0.8
VQ35DE 7/8 qt 3/4 qt 0.8
Automatic transmission fluid 10-7/8 qt 9-1/8 qt 10.3 Genuine NISSAN Matic J ATF *2
Differential gear oilFront 1-3/8 pt 1-1/8 pt 0.65
API GL-5, Viscosity SAE 80 W-90 *3
Rear 3 pt 2-1/2 pt 1.40
Transfer fluid 2-5/8 pt 2-1/4 pt 1.25Genuine NISSAN Matic D ATF (Continental U.S.
and Alaska) or Canada NISSAN Automatic
Transmission Fluid*4
Power steering fluid (PSF) 1-1/8 qt 7/8 qt 1.0 Genuine NISSAN PSF or equivalent*5
Brake fluid — — —Genuine NISSAN Super Heavy Duty Brake
Fluid*6 or equivalent
DOT 3 (US FMVSS No. 116)
Multi-purpose grease — — — NLGI No. 2 (Lithium soap base)
Windshield washer fluid — — —Genuine NISSAN Windshield Washer Concen-
trate Cleaner & Antifreeze Fluid or equivalent

MA-16
ENGINE MAINTENANCE (VQ35DE ENGINE)
Revision: 2004 November 2004 FX35/FX45
4. Remove reservoir tank, drain engine coolant and clean reservoir tank before installing.
REFILLING ENGINE COOLANT
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs are removed, close and tighten them. Refer to EM-126, "
ASSEMBLY" .
2. Remove air relief plug on heater hose.
3. Fill radiator and reservoir tank to specified level.

Use Genuine NISSAN Long Life Antifreeze/ Coolant or
equivalent mixed with water (distilled or demineralized).
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS".

Pour engine coolant through engine coolant filler neck
slowly of less than 2 (2-1/8 US qt,1-3/4 lmp qt) a minute
to allow air in system to escape.

When engine coolant overflows air relief hole on heater hose,
install air relief plug with new O-ring.
4. Warm up engine to normal operating temperature with radiator cap installed.
5. Run engine at 3,000 rpm for 10 seconds and return to idle speed.

Repeat two or three times.
Watch engine coolant temperature gauge so as not to overheat engine.
6. Stop engine and cool down to less than approximately 50°C (122°F).

Cool down using a fan to reduce the time.

If necessary, refill radiator up to filler neck with engine coolant.
7. Refill reservoir tank to “MAX” level line with engine coolant.
8. Repeat steps 3 through 6 two or more times with radiator cap installed until engine coolant level no longer
drops.
9. Check cooling system for leaks with engine running.Radiator drain plug:
: 1.18 N·m (0.12 kg-m, 10 in-lb)
SBIA0445E
Engine coolant capacity
(with reservoir tank at “MAX” level)
: Approximately 8.6 (9-1/8 US qt, 7-5/8 lmp qt)
SMA182B
Reservoir tank engine coolant capacity (at “MAX” level)
: 0.8 (7/8 US qt, 3/4 lmp qt)
Air relief plug:
: 1.19 N·m (0.12 kg-m, 10 ft-lb)
SMA412B

ENGINE MAINTENANCE (VQ35DE ENGINE)
MA-17
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MA
B
MA
Revision: 2004 November 2004 FX35/FX45
10. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.

Sound may be noticeable at heater unit.
11. Repeat step 10 three times.
12. If sound is heard, bleed air from cooling system by repeating step 3 through 6 until engine coolant level no
longer drops.

Clean excess engine coolant from engine.
FLUSHING COOLING SYSTEM
1. Fill radiator with water until water spills from the air relief hole, then close air relief plug. Fill radiator and
reservoir tank with water and reinstall radiator cap.
2. Run engine and warm it up to normal operating temperature.
3. Rev engine two or three times under no-load.
4. Stop engine and wait until it cools down.
5. Drain water from the system. Refer to MA-15, "
DRAINING ENGINE COOLANT" .
6. Repeat steps 1 through 5 until clear water begins to drain from radiator.
Checking Fuel LinesALS000GI
Inspect fuel lines, filler cap and tank for improper attachment, leaks,
cracks, damage, loose connections, chafing or deterioration.
If necessary, repair or replace damaged parts.
Changing Air Cleaner FilterALS000GJ
VISCOUS PAPER TYPE
The viscous paper type filter does not need cleaning between
replacement intervals. Refer to MA-7, "
PERIODIC MAINTE-
NANCE" .
Changing Engine OilALS000H3
WARNING:

Be careful not to burn yourself, as engine oil may be hot.

Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Remove front engine undercover with power tool.
2. Warm up engine, and check for engine oil leakage from engine components. Refer to LU-7, "
ENGINE OIL
LEAKAGE" .
3. Stop engine and wait for 10 minutes.
4. Remove drain plug and oil filler cap.
5. Drain engine oil.
SMA803A
SBIA0463E

MA-20
ENGINE MAINTENANCE (VQ35DE ENGINE)
Revision: 2004 November 2004 FX35/FX45
INSPECTION AFTER REMOVAL
Use standard type spark plug for normal condition.
The hot type spark plug is suitable when fouling occurs with the standard type spark plug under conditions
such as:

Frequent engine starts

Low ambient temperatures
The cold type spark plug is suitable when spark knock occurs with the standard type spark plug under condi-
tions such as:

Extended highway driving

Frequent high engine revolution
CAUTION:

Do not drop or shock spark plug.

Do not use a wire brush for cleaning.

If plug tip is covered with carbon, spark plug cleaner may
be used.

Checking and adjusting plug gap is not required between
change intervals.
INSTALLATION
Install in the reverse order of removal.
Checking EVAP Vapor LinesALS000GO
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections,
chafing and deterioration.
2. Inspect fuel tank filler cap vacuum relief valve for clogging, sticking, etc.
Refer to EC-643, "
EVAPORATIVE EMISSION SYSTEM" .
MakeNGK
Standard typePLFR5A-11
Hot typePLFR4A-11
Cold typePLFR6A-11
Gap (Nominal) : 1.1 mm (0.043 in)
Cleaner air pressure:
Less than 588 kPa (6 kg/cm
2 , 85 psi)
Cleaning time:
Less than 20 seconds
SMA773C
SMA806CA
: 24.5 N·m (2.5 kg-m, 18 ft-lb)

MA-22
ENGINE MAINTENANCE (VK45DE ENGINE)
Revision: 2004 November 2004 FX35/FX45
DRAINING ENGINE COOLANT
1. Remove engine front undercover with power tool.
2. Open radiator drain plug at the bottom of radiator, and then
remove radiator cap.

Be careful not to allow engine coolant to contact drive
belts.
When draining all of engine coolant in the system, open water drain plugs on engine cylinder
block. Refer to EM-241, "
DISASSEMBLY" .
3. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling system. Refer to MA-23, "
FLUSHING COOLING SYSTEM" .
4. Remove reservoir tank, drain engine coolant and clean reservoir tank before installing.
REFILLING ENGINE COOLANT
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring.
If cylinder block water drain plugs are removed, close and tighten them. Refer to EM-244, "
ASSEM-
BLY" .
2. Remove air relief plug on heater hose.
3. Fill thermostat housing and reservoir tank to specified level.

Refill engine coolant up to filler neck of thermostat housing.

Pour engine coolant through engine coolant filler neck slowly of less than 2 (2-1/8 US qt, 1-3/4
Imp qt) a minute to allow air in system to escape.

Use Genuine NISSAN Long Life Antifreeze/Coolant or equivalent mixed with water (distilled or
demineralized). Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
SBIA0444E
Radiator drain plug:
: 1.19 N·m (0.12 kg-m, 11 in-lb)
PBIC1530E
Engine coolant capacity
(With reservoir tank at “MAX” level):
Approx. 10.0 (10-5/8 US qt, 8-3/4 Imp qt)

ENGINE MAINTENANCE (VK45DE ENGINE)
MA-23
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MA
B
MA
Revision: 2004 November 2004 FX35/FX45

When engine coolant overflows air relief hole on heater hose,
install air relief plug.
4. Warm up engine to normal operating temperature with radiator cap installed.
5. Run engine at 3,000 rpm for 10 seconds and return to idle speed.

Repeat two or three times.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
6. Stop engine and cool down to less than approximately 50°C (122°F).

Cool down using a fan to reduce the time.

If necessary, refill engine coolant up to filler neck of thermostat housing.
7. Refill reservoir tank to “MAX” level line with engine coolant.
8. Repeat steps 3 through 6 two or more times with radiator cap installed until engine coolant level no longer
drops.
9. Check cooling system for leaks with engine running.
10. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.

Sound may be noticeable at heater unit.
11. Repeat step 10 three times.
12. If sound is heard, bleed air from cooling system by repeating steps 3 through 6 until engine coolant level
no longer drops.

Clean excess engine coolant from engine.
FLUSHING COOLING SYSTEM
1. Install reservoir tank, and radiator drain plug.
If cylinder block water drain plugs are removed, close and tighten them. Refer to EM-244, "
ASSEM-
BLY" .
2. Fill thermostat housing with water until water spills from the air relief hole, then close air relief plug. Fill
thermostat housing and reservoir tank with water and reinstall radiator cap.
3. Run engine and warm it up to normal operating temperature.
4. Rev engine two or three times under no-load.
5. Stop engine and wait until it cools down.
6. Drain water from the system. Refer to MA-22, "
DRAINING ENGINE COOLANT" .
7. Repeat steps 1 through 5 until clear water begins to drain from radiator.Reservoir tank engine coolant capacity
(at “MAX” level):
0.8 (7/8 US qt, 3/4 lmp qt)
SMA412B
Radiator drain plug:
: 1.19 N·m (0.12 kg-m, 11 in-lb)

MA-24
ENGINE MAINTENANCE (VK45DE ENGINE)
Revision: 2004 November 2004 FX35/FX45
Checking Fuel LinesALS000GS
Inspect fuel lines and tank for improper attachment, leaks, cracks,
damage, loose connections, chafing or deterioration. If necessary,
repair or replace damaged parts.
Changing Air Cleaner FilterALS000GT
VISCOUS PAPER TYPE
The viscous paper type filter does not need cleaning between replacement intervals. Refer to MA-7,
"PERIODIC MAINTENANCE" .
1. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly. Refer to EM-172, "
AIR
CLEANER AND AIR DUCT" .
2. Remove air cleaner filter from air cleaner case.
Changing Engine OilALS000H7
WARNING:

Be careful not to burn yourself, as engine oil may be hot.

Prolonged and repeated contact with used engine oil may
cause skin cancer; try to avoid direct skin contact with
used engine oil. If skin contact is made, wash thoroughly
with soap or hand cleaner as soon as possible.
1. Remove front engine undercover with power tool.
2. Warm up engine, put vehicle horizontally and check for oil leak-
age from engine components. Refer to LU-25, "
ENGINE OIL
LEAKAGE" .
3. Stop engine and wait for 15 minutes.
4. Loosen oil filler cap, and then remove drain plug.
5. Drain engine oil.
6. Install drain plug with new washer. Refer to EM-181, "
OIL PAN AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
7. Refill with new engine oil.
Engine oil specification and viscosity:
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Engine oil capacity (Approximate):
Unit: (US qt, Imp qt)
CAUTION:

The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.

Always use oil level gauge to determine the proper amount of engine oil in the engine.
8. Warm up engine and check area around drain plug and oil filter for oil leakage.
SMA803A
Oil pan drain plug:
: 34.3 N·m (3.5 kg-m, 25 ft-lb)
PBIC0993E
Drain and refillWith oil filter change 6.4 (6-3/4, 5-5/8)
without oil filter change 5.8 (6-1/8, 5-1/8)
Dry engine (engine overhaul) 7.2 (7-5/8, 6-3/8)

ENGINE MAINTENANCE (VK45DE ENGINE)
MA-27
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MA
Revision: 2004 November 2004 FX35/FX45

Checking and adjusting plug gap is not required between
change intervals.
INSTALLATION
Install in the reverse order of removal.
Checking EVAP Vapor LinesALS000GX
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections,
chafing and deterioration.
2. Inspect fuel tank filler cap vacuum relief valve for clogging, sticking, etc.
Refer to EC-1320, "
EVAPORATIVE EMISSION SYSTEM" .
SMA806CA
Spark plug:
: 24.6 N·m (2.5 kg-m, 18 ft-lb)

MA-36
CHASSIS AND BODY MAINTENANCE
Revision: 2004 November 2004 FX35/FX45
Checking Power Steering Fluid and LinesALS000FV
Check fluid level in reservoir tank with engine off.
Use “HOT” range at fluid temperatures of 50 to 80°C (122 to 176°F)
or “COLD” range at fluid temperatures of 0 to 30°C (32 to 86°F).
CAUTION:

Do not overfill.

Recommended fluid is Genuine NISSAN PSF or equivalent.
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS"


Check lines for improper attachment, leaks, cracks, dam-
age, loose connections, chafing and deterioration.

Check rack boots for accumulation of power steering fluid.
Axle and Suspension PartsALS000FW
Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.

Shake each wheel to check for excessive play.

Check wheel bearings for smooth operation.

Check axle and suspension nuts and bolts for looseness.

Check strut (shock absorber) for oil leakage or other damage.

Check suspension ball joint for grease leakage and ball joint
dust cover for cracks or other damage.
SST850C
SST851C
SMA525A
SFA392B