Engine INFINITI FX35 2004 Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2004, Model line: FX35, Model: INFINITI FX35 2004Pages: 4449, PDF Size: 99.66 MB
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NAVIGATION SYSTEM
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SELF–DIAGNOSIS RESULT
Quick reference table
1. Select a malfunctioning diagnosis No. in the diagnosis result quick reference table.
2. Find estimated malfunctioning system in the diagnosis No. table and perform check by referring to AV-
11 6 , "Wiring Diagram — COMM —" .
3. Turn the ignition switch OFF and perform self-diagnosis again.
*: DCU = Display control unit
CAUTION:
When A/C and AV switch has a malfunction, you cannot start. Refer to AV- 1 7 1 , "Unable to Oper-
ate All of A/C and AV switch (Unable to start Self-Diagnosis)" .
When display has a malfunction, you cannot start. Refer to AV- 1 6 7 , "Screen is Not Shown" .
Self-Diagnosis Codes
Self-Diagnosis Mode (NAVI)AKS00BN4
OPERATION PROCEDURE
1. Start the engine.
2. Turn the audio system off.
3. While pressing the “MUTE/II ” button, turn the volume control
dial clockwise or counterclockwise for 30 clicks or more. (When
the self-diagnosis mode is started, a short beep will be heard.)
Shifting from current screen to previous screen is performed
by pressing “PREV” button.
4. The initial trouble diagnosis screen will be shown, and items
“Self-Diagnosis (DCU)”, “Self-Diagnosis (NAVI)”, “Confirmation/
Adjustment” and “CAN DIAG SUPPORT MONITOR” will
become selective.
Screen switch
Diagnosis
No.
Switch color DCU* Display Audio unit NavigationGPS
antenna
Red×1
Gray××2
××3
×××4
Diagnosis
No.Possible causeReference
page
1 Display control unit malfunctionAV-183
2 Display communication line between display control unit and display. AV-156
3Audio unit power supply and ground circuit.
Audio communication line between display control unit and audio unit.AV-154
4NAVI control unit power supply and ground circuit.
AV communication line between and display control unit and NAVI control unit.AV-153
SKIA4971E
SKIA4207E
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AV-136
NAVIGATION SYSTEM
Revision: 2004 November 2004 FX35/FX45
Confirmation/Adjustment ModeAKS00BN5
OPERATION PROCEDURE
1. Start the engine.
2. Turn the audio system off.
3. While pressing the “MUTE/II ” button, turn the volume control
dial clockwise or counterclockwise for 30 clicks or more. (When
the self-diagnosis mode is started, a short beep will be heard.)
Shifting from current screen to previous screen is performed
by pressing “PREV” button.
4. The initial trouble diagnosis screen will be shown, and items
“Self-Diagnosis (DCU)”, “Self-Diagnosis (NAVI)”,“Confirmation/
Adjustment” and “CAN DIAG SUPPORT MONITOR” will
become selective.
5. When “Confirmation/Adjustment” is selected on the initial trouble
diagnosis screen, the operation will enter the CONFIRMATION/
ADJUSTMENT mode. In this mode, check and adjustment of
each item will become possible.
6. The initial trouble diagnosis screen will be shown, and items
“Display Diagnosis”, “Vehicle Signals”, “Auto Climate Control”
and “Navigation” will become selective.
7. Select each switch on “CONFIRMATION/ADJUSTMENT”
screen to display the relevant diagnosis screen.
DISPLAY DIAGNOSIS
SKIA4971E
SKIA4207E
SKIA4220E
SKIA4602E
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NAVIGATION SYSTEM
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Can Diag Support MonitorAKS007J3
OPERATION PROCEDURE
1. Start the engine.
2. Turn the audio system off.
3. While pressing the “MUTE/II ” button, turn the volume control
dial clockwise or counterclockwise for 30 clicks or more. (When
the self-diagnosis mode is started, a short beep will be heard.)
Shifting from current screen to previous screen is performed
by pressing “PREV” button.
4. The initial trouble diagnosis screen will be shown, and items
“Self-Diagnosis (DCU)”, “Self-Diagnosis (NAVI)”, “Confirmation/
Adjustment” and “CAN DIAG SUPPORT MONITOR” will
become selective.
5. Select “CAN DIAG SUPPORT MONITOR”.
6. Display status of CAN communication.
NOTE:
Counter shows the status of CAN communication.
SKIA4971E
SKIA4207E
Item ContentError counter
(Reference value)
CANCOMM OK/NG 0-50
CAN_CIRC_1 OK/UNKWN 0-50
CAN_CIRC_2 OK/UNKWN 0-50
CAN_CIRC_3 OK/UNKWN 0-50
CAN_CIRC_4 OK/UNKWN 0-50
CAN_CIRC_5 OK/UNKWN 0-50
CAN_CIRC_6 OK/UNKWN 0-50
CAN_CIRC_7 OK/UNKWN 0-50
CAN_CIRC_8 OK/UNKWN 0-50
CAN_CIRC_9 OK/UNKWN 0-50
SKIA4288E
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AV-150
NAVIGATION SYSTEM
Revision: 2004 November 2004 FX35/FX45
2. CHECK HARNESS
1. Turn ignition switch OFF.
2. Disconnect NAVI control unit connector and unified meter and A/C amp. connector.
3. Check continuity between NAVI control unit harness connector
B207 terminal 28 (GY) and unified meter and A/C amp. harness
connector M56 terminal 26 (R/G).
4. Check continuity between NAVI control unit harness connector
B207 terminal 28 (GY) and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3. CHECK VEHICLE SPEED SIGNAL
1. Connect unified meter and A/C amp. connector.
2. Start engine.
3. Drive vehicle at a constant speed.
4. Check signal between NAVI control unit harness connector
B207 terminal 28 (GY) and ground with CONSULT-ll or oscillo-
scope.
OK or NG
OK >> INSPECTION END
NG >> Check combination meter system. Refer to DI-17, "
Veh i-
cle Speed Signal Inspection" .
Vehicle Speed Signal Check for Display Control UnitAKS00BNC
1. VEHICLE SPEED OPERATION CHECK
Does speedmeter is operated normally?
YES or NO
YES >> GO TO 2.
NO >> Check combination meter trouble diagnosis. Refer to DI-13, "
Diagnosis Flow" . 28 – 26 : Continuity should exist.
28 – Ground : Continuity should not exist.
PKIA2861E
28 – Ground : Refer to AV- 1 2 1 , "Terminals
and Reference Value for NAVI
Control Unit" .
PKIA2863E
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NAVIGATION SYSTEM
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2. CHECK HARNESS
1. Turn ignition switch OFF.
2. Disconnect display control unit connector and combination unified meter and A/C amp. connector.
3. Check continuity between display control unit harness connector
M75 terminal 16 (R/G) and unified meter and A/C amp. harness
connector M56 terminal 26 (R/G).
4. Check continuity between display control unit harness connector
M75 terminal 16 (R/G) and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3. CHECK VEHICLE SPEED SIGNAL
1. Connect unified meter and A/C amp. connector.
2. Start the engine.
3. Drive vehicle at a constant speed.
4. Check signal between display control unit harness connector
M75 terminal 16 (R/G) and ground with CONSULT-ll or oscillo-
scope.
OK or NG
OK >> INSPECTION END
NG >> Check unified meter and A/C amp. system. Refer to DI-
17, "Vehicle Speed Signal Inspection" .
Illumination Signal Check for NAVI Control UnitAKS00BND
1. CHECK ILLUMINATION SIGNAL
1. Check voltage between NAVI control unit harness connector ter-
minals and ground.
OK or NG
OK >> INSPECTION END
NG >> Repair harness or connector.16 – 26 : Continuity should exist.
16 – Ground : Continuity should not exist.
PKIA2864E
16 – Ground : Refer to AV- 1 2 3 , "Terminals
and Reference Value for Display
Control Unit" .
PKIA2866E
Terminals
Condition Voltage (+)
(–)
ConnectorTerminal
(Wire color)
B207 25 (R) GroundLighting switch is ON Approx. 12V
Lighting switch is OFF Approx. 0V
SKIB0315E
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NAVIGATION SYSTEM
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CURRENT LOCATION MARK SHOWS A POSITION WHICH IS COMPLETELY WRONG
In the following cases, the current-location mark may appear on completely different position in the map
depending on the GPS satellite signal receiving conditions. In this case, perform location correction and direc-
tion correction.
When location correction has not been done
–If the receiving conditions of the GPS satellite signal is poor, if the current-location mark becomes out of
place, it may move to a completely different location and not come back if location correction is not done.
The position will be corrected if the GPS signal can be received.
When the vehicle has traveled by ferry, or when the vehicle has been being towed
–Because calculation of the current location cannot be done when travelling with the ignition OFF, for
example when traveling by ferry or when being towed, the location before travel is displayed. If the precise
location can be detected with GPS, the location will be corrected.
CURRENT-LOCATION MARK JUMPS
In the following cases, the current-location mark may appear to jump as a result of automatic correction of the
current location.
When map matching has been done
–If the current location and the current-location mark are different when map matching is done, the current-
location mark may seem to jump. At this time, the location may be “corrected” to the wrong road or to a
location which is not on a road.
When GPS location correction has been done
–If the current location and the current-location mark are different when the location is corrected using GPS
measurements, the current-location mark may seem to jump. At this time, the location may be “corrected”
to a location which is not on a road.
Precautions
for drivingJust after the engine is startedIf the vehicle is driven off just after the
engine is started when the gyroscope
(angular speed sensor) correction is not
completed, the vehicle can lose its direc-
tion and may have deviated from the cor-
rect location.Wait for a short while before
driving after starting the engine.
Continuous driving without stopping When driving long distances without stop-
ping, direction errors may accumulate, and
the current-location mark may deviate from
the correct road.Stop and adjust the orientation.
Abusive driving Spinning the wheels or engaging in other
kinds of abusive driving may result in the
system being unable perform correct
detection, and may cause the vehicle mark
to deviate from the correct road.If after travelling about 10 km (6
miles) the correct location has
not been restored, perform
location correction and, if nec-
essary, direction correction.
How to cor-
rect locationPosition correction accuracy
If the accuracy of location settings is poor,
accuracy may be reduced when the correct
road cannot be found, particularly in places
where there are many roads.Enter in the road displayed on
the screen with an accuracy of
approx. 1mm.
Caution: Whenever possible,
use detailed map for the cor-
rection.
Direction when location is corrected
If the accuracy of location settings during
correction is poor, accuracy may be
reduced afterwards.Perform direction correction. Cause (condition) –: While driving ooo: Display Driving condition Remarks (correction, etc.)
SEL701V
SEL702V
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BL-2Revision: 2004 November 2004 FX35/FX45Trouble Diagnosis Chart by Symptom .................... 41
Check Door Switch ................................................. 42
CHECK DOOR SWITCH (EXCEPT BACK DOOR
SWITCH) ............................................................. 42
CHECK BACK DOOR SWITCH .......................... 44
Check Key Switch ................................................... 46
Check Door Lock and Unlock Switch ..................... 48
Check Door Lock Actuator (Driver side) ................. 50
Check Door Lock Actuator (Passenger Side and
Rear LH/RH) ........................................................... 51
Check Fuel Lid Opener Actuator ............................ 52
Check Front Door Key Cylinder Switch (Lock) ....... 53
Check Front Door Key Cylinder Switch (Unlock) .... 54
Check Select Unlock Relay Circuit ......................... 55
REMOTE KEYLESS ENTRY SYSTEM ..................... 56
Component Parts and Harness Connector Location ... 56
System Description ................................................. 57
INPUTS ............................................................... 57
OPERATED PROCEDURE ................................. 58
CAN Communication System Description .............. 59
CAN Communication Unit ....................................... 59
Schematic ............................................................... 60
Wiring Diagram — KEYLES— ................................ 61
FIG. 1 ................................................................... 61
FIG. 2 ................................................................... 62
FIG. 3 ................................................................... 63
Terminals and Reference Value for BCM ................ 64
Terminals and Reference Value for IPDM E/R ........ 65
CONSULT-II Function ............................................. 65
CONSULT-II INSPECTION PROCEDURE .......... 65
CONSULT-II APPLICATION ITEMS .................... 66
Work Flow ............................................................... 68
Trouble Diagnosis Chart by Symptom .................... 69
Check Key Fob Battery and Function ..................... 71
Check ACC Switch ................................................. 72
Check Door Switch ................................................. 73
CHECK DOOR SWITCH (EXCEPT BACK DOOR
SWITCH) ............................................................. 73
CHECK BACK DOOR SWITCH .......................... 75
Check Key Switch ................................................... 77
Check IPDM E/R Operation .................................... 78
Check Hazard Function .......................................... 79
Check Horn Function .............................................. 79
Check Headlamp Function ..................................... 79
Check Map Lamp and Ignition Keyhole Illumination
Function .................................................................. 79
ID Code Entry Procedure ....................................... 80
KEY FOB ID SET UP WITH CONSULT-II ........... 80
KEY FOB ID SET UP WITHOUT CONSULT-II .... 82
Key Fob Battery Replacement ................................ 83
INTELLIGENT KEY SYSTEM ................................... 84
Component Parts and Harness Connector Location ... 84
System Description ................................................. 86
DOOR LOCK FUNCTION ................................... 86
REMOTE CONTROL ENTRY FUNCTIONS ........ 87
ENGINE STARTUP FUNCTION .......................... 88
WARNING AND ALARM FUNCTION .................. 89
CHANGE SETTINGS FUNCTION ....................... 92
INTELLIGENT KEY REGISTRATION .................. 92STEERING LOCK UNIT REGISTRATION ........... 92
CAN Communication System Description .............. 93
CAN Communication Unit ....................................... 93
Schematic ............................................................... 94
Wiring Diagram — I/KEY— ..................................... 96
Terminals and Reference Value for INTELLIGENT
KEY UNIT .............................................................109
Terminals and Reference Value for Steering Lock
unit ........................................................................ 111
Terminals and Reference Value for BCM .............. 111
Terminals and Reference Value for IPDM E/R ......112
Diagnosis Procedure .............................................113
WORK FLOW ....................................................113
CONSULT-II Functions .........................................114
CONSULT-II Inspection Procedure .......................114
BASIC OPERATION ..........................................114
CONSULT-II Application Items ..............................115
WORK SUPPORT .............................................115
SELF-DIAGNOSTIC RESULTS .........................115
DATA MONITOR ................................................115
ACTIVE TEST ....................................................116
List of Operation Related Parts .............................117
Trouble Diagnosis Symptom Chart .......................118
ALL FUNCTIONS OF THE INTELLIGENT KEY
ARE NOT OPERATING .....................................118
REMOTE CONTROL ENTRY FUNCTION MAL-
FUNCTION ........................................................118
DOOR LOCK FUNCTION MALFUNCTION .......119
ENGINE START FUNCTION MALFUNCTION ..120
WARNING CHIME FUNCTION MALFUNCTION .120
Check CAN Communication System Inspection ...123
Check Intelligent Key Unit Power Supply and
Ground Circuit .......................................................124
Check Key Switch (Intelligent Key Unit Input) .......124
Check Key Switch (BCM Input) .............................126
Check Ignition Knob Switch ..................................127
Check Door Switch ...............................................128
CHECK DOOR SWITCH (EXCEPT BACK DOOR
SWITCH) ............................................................128
CHECK BACK DOOR SWITCH .........................129
Check Unlock Sensor ...........................................131
Check Door Request Switch .................................132
Check Intelligent Key Warning Buzzer ..................134
Check Outside Key Antenna .................................135
Check Inside Key Antenna ....................................138
Check Steering Lock Unit ......................................139
Check Stop Lamp Switch ......................................141
Check Detention Switch ........................................142
Check Select Unlock Relay ...................................144
Check Hazard Function ........................................145
Check Horn Function ............................................145
Check Headlamp Function ....................................145
Check IPDM E/R Operation ..................................145
Removal and Installation of Intelligent Key Unit ....146
REMOVAL ..........................................................146
INSTALLATION ..................................................146
Intelligent Key Inspection ......................................147
INTELLIGENT KEY DISASSEMBLY AND
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BL-4Revision: 2004 November 2004 FX35/FX45Diagnostic Procedure 5 ........................................205
VEHICLE SECURITY HEADLAMP ALARM
CHECK ..............................................................205
Diagnostic Procedure 6 ........................................205
DOOR LOCK AND UNLOCK SWITCH CHECK .205
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-
NATS) ......................................................................206
Component Parts and Harness Connector Location .206
System Description ...............................................206
DESCRIPTION ..................................................206
SECURITY INDICATOR ....................................207
System Composition .............................................208
ECM Re-communicating Function ........................208
Wiring Diagram – NATS – .....................................209
MODELS WITH INTELLIGENT KEY SYSTEM . 209
MODELS WITHOUT INTELLIGENT KEY SYS-
TEM ...................................................................211
Terminals and Reference Value for Steering Lock
Unit/with Intelligent Key System ...........................212
Terminals and Reference Value for Intelligent Key
Unit/with Intelligent Key System ...........................212
Terminals and Reference Value for BCM ..............213
CONSULT-II ..........................................................214
CONSULT-II INSPECTION PROCEDURE ........214
CONSULT-II DIAGNOSTIC TEST MODE FUNC-
TION ..................................................................215
HOW TO READ SELF-DIAGNOSTIC RESULTS .215
NATS SELF-DIAGNOSTIC RESULT ITEM
CHART ..............................................................216
Diagnosis Procedure ............................................217
WORK FLOW ....................................................217
Trouble Diagnosis Symptom Chart .......................218
Security Indicator Inspection ................................218
Diagnostic Procedure 1 ........................................219
Diagnostic Procedure 2 ........................................220
Diagnostic Procedure 3 ........................................221
Diagnostic Procedure 4 ........................................222
Diagnostic Procedure 5 ........................................223
Diagnostic Procedure 6 ........................................224
Diagnostic Procedure 7 ........................................226
Removal and Installation NATS Antenna Amp. ....227
REMOVAL .........................................................227
INSTALLATION ..................................................227
INTEGRATED HOMELINK TRANSMITTER ...........228Wiring Diagram —TRNSCV— ..............................228
Trouble Diagnoses ................................................229
DIAGNOSTIC PROCEDURE .............................229
BODY REPAIR ........................................................231
Body Exterior Paint Color ......................................231
Body Component Parts .........................................232
UNDERBODY COMPONENT PARTS ...............232
BODY COMPONENT PARTS ............................234
Corrosion Protection .............................................236
DESCRIPTION ..................................................236
ANTI-CORROSIVE WAX ...................................237
UNDERCOATING ..............................................238
STONE GUARD COAT ......................................239
Body Sealing .........................................................240
DESCRIPTION ..................................................240
Body Construction .................................................243
BODY CONSTRUCTION ...................................243
Body Alignment .....................................................244
BODY CENTER MARKS ...................................244
PANEL PARTS MATCHING MARKS .................245
DESCRIPTION ..................................................246
ENGINE COMPARTMENT ................................247
UNDERBODY ....................................................249
PASSENGER COMPARTMENT ........................251
REAR BODY ......................................................253
Handling Precautions For Plastics ........................255
HANDLING PRECAUTIONS FOR PLASTICS ..255
LOCATION OF PLASTIC PARTS ......................256
Precautions In Repairing High Strength Steel .......258
HIGH STRENGTH STEEL (HSS) USED IN NIS-
SAN VEHICLES .................................................258
Replacement Operations ......................................261
DESCRIPTION ..................................................261
HOODLEDGE ....................................................264
FRONT SIDE MEMBER ....................................266
FRONT SIDE MEMBER (PARTIAL REPLACE-
MENT) ................................................................268
FRONT PILLAR .................................................270
CENTER PILLAR ...............................................272
OUTER SILL ......................................................274
REAR FENDER .................................................276
REAR PANEL ....................................................278
REAR END CROSSMEMBER ...........................280
REAR FLOOR REAR .........................................282
REAR SIDE MEMBER EXTENSION .................285
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PREPARATION
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PREPARATIONPFP:00002
Special Service ToolsAIS004LC
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsAIS004LD
Tool number
(Kent-Moore No.)
Tool nameDescription
(J-39570)
Chassis earLocating the noise
(J-43980)
NISSAN Squeak and
Rattle KitRepairing the cause of the noise
SIIA0993E
SIIA0994E
Tool name Description
Engine ear Locating the noise
Power tool Loosening bolts and nuts
SIIA0995E
PIIB1407E
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SQUEAK AND RATTLE TROUBLE DIAGNOSIS
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DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle "twist".
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will only be eliminated
temporarily.
feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
placing a piece of paper between components that you suspect are causing the noise.
looking for loose components and contact marks.
Refer to BL-10, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE
If the cause is a loose component, tighten the component securely.
If the cause is insufficient clearance between components:
–separate components by repositioning or loosening and retightening the component, if possible.
–insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A Nissan Squeak and Rattle Kit (J-43980) is available through your authorized Nissan Parts
Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 × 135 mm (3.94 × 5.31 in)/76884-71L01: 60 × 85 mm (2.36 × 3.35 in)/76884-71L02: 15
× 25 mm(0.59 × 0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 × 50 mm (1.97 × 1.97 in)/73982-50Y00: 10 mm (0.39 in) thick,
50 × 50 mm (1.97 × 1.97 in)